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Husqvarna Mzt 52 Manual

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    41
    MAINTENANCE
    IMPORTANT INFORMATION
    The sharpening of \fl\gades should \fe carri\ged out 
    \fy an authorized ser\gvice workshop\b
    Cutting Blades
    To attai\f the best mo\awi\fg effect, it is importa\ft that 
    blades are well sharpe\fed a\fd\a \fot damaged.
    Replace blades that \ahave bee\f be\ft or cr\aacked whe\f 
    hitti\fg obstacles.
    Let the service wo\arkshop decide whet\aher a blade 
    with large \ficks ca\f\a be repaired/grou\fd or must be 
    replaced. Bala\fce the\a blades after sharpe\a\fi\fg.
    Check the blade mou\a\fts.
    WARNING!
    Blades are sharp\b P\grotect your 
    hands with gloves an\gd/or wrap 
    \flades with a heavy \gcloth when 
    handling\b
    Blade Replacement
    1. Remove blade bolt b\ay tur\fi\fg cou\fterclockwise.
    2. I\fstall \few or resharpe\fed blade wit\ah stamped 
    GRA\b\b \bIDE faci\fg towa\ards grou\fd/grass 
    (dow\f) or THI\b \bIDE U\aP faci\fg deck a\fd sp\ai\fdle 
    housi\fg.
    3. I\fstall a\fd tighte\f b\alade bolt securely.
    4. Torque blade bolt to 4\a5-55 ft-lbs (122 N\am).
    IMPORTANT INFORMATION
    Special \flade \folt \gis heat treated\b
    Replace with a Husq\gvarna \folt if requi\gred\b
    Do not use lower gr\gade hardware than 
    specified\b
    8058-1671. Blade
    2. Blade bolt (spec\aial)
    3. Cutter housi\fg
    Blade attachment  
    						
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    42
    MAINTENANCE
    WARNING!
    Blades are sharp\b P\grotect your 
    hands with gloves an\gd/or wrap 
    \flades with a heavy \gcloth when 
    handling\b
    Adjusting the Mower D\geck
    Check the tire pressure before adjustme\ft of the \a
    mower deck. \bee Tire Pressures i\f Maintenance 
    sectio\f. Faulty mowe\ar deck adjustme\fts w\aill cause a\f 
    u\feve\f mowi\fg result.
    Leveling deck
    Adjust the deck whi\ale the mower is o\f \aa level 
    surface. Make sure the tires are i\fflated to the co\arrect 
    pressure. \bee Technical Data / Transmission. If tires 
    are u\fder or over i\ffla\ated, you ca\f\fot properly adjust 
    your deck.
    Four slots co\ftrol the height a\fd p\aitch of the mower \a
    deck. The deck sho\auld be adjusted slig\ahtly higher i\f 
    the rear.
    NOTE: To i\fsure accuracy of leveli\a\fg procedure, 
    mower deck drive b\aelt must be i\fstalle\ad prior to 
    leveli\fg deck.
    1. Wear heavy gloves. T\aur\f each outer blade t\aip to 
    alig\f with the deck\a side-to-side.
    2. Measure from the floor surface up to the bott\aom 
    of the blade tip o\f\a the discharge side\a of the 
    mower deck. Retai\f \athis measureme\ft. Move to 
    the opposite side, \acheck that measureme\ft is the 
    same. If adjustme\ft \ais required, loose\f the lock\a\fut 
    a\fd move mou\fti\fg bol\at up or dow\f i\f slot\a u\ftil 
    both side-to-side \ameasureme\fts are equal. Retai\f 
    measureme\ft.
    3. Tur\f both outer blades \ato alig\f with the d\aeck i\f 
    fro\ft-to-rear ma\f\fer. Repositio\f rear mou\fti\fg 
    bolts up or dow\f u\ft\ail rear of mower deck i\as 
    positio\fed level to\a 1/8" higher i\f the rear tha\f the 
    side-to-side measur\aeme\ft.
    4. Co\ffirm measureme\fts o\fce agai\f. Bl\aade tips 
    should be level i\f \aa side-to-side ma\f\fe\ar. I\f the 
    rear, blade tips should \abe level to 1/8" higher tha\f 
    side-to-side measur\aeme\ft. I\f the fro\ft, blade 
    tips should be leve\al to 1/8" lower tha\f side-t\ao-side 
    measureme\ft.
    NOTE: This will pl\aace the mower deck \ai\f a 
    sta\fdard measureme\ft positio\f. Depe\a\fdi\fg o\f 
    the type of grass b\aei\fg mowed or e\fvir\ao\fme\ftal 
    co\fditio\fs, additio\fa\al adjustme\fts may be\a 
    required to achieve the d\aesired cut.
    8011-6011. Fro\ft lift arm
    2. Chai\f
    3. Rear lift arm
    4. \blotted deck ha\fg\aer plates
    Leveling the mower deck
    8058-157Set blades to begin leveling.  
    						
    							43
    MAINTENANCE
    Anti-scalp Rollers\g
    A\fti-scalp rollers keep the de\ack i\f the proper positio\f 
    to help preve\ft scalpi\fg i\f mo\ast terrai\f co\fditio\f\as. Do 
    \fot adjust the rollers to support the deck.
    Rollers are properly adjusted whe\a\f they are just 
    slightly off of the grou\fd whe\f the deck i\as at the 
    desired cutti\fg height i\a\f the operati\fg posi\atio\f. 
    IMPORTANT INFORMATION
    Adjust anti-scalp r\gollers with the mow\ger on a 
    flat level surface\b
    Caster Wheels
    Check every 200 hours. Check \athat wheels rotate 
    freely.
    Removal and Instal\glation
    Remove \fut a\fd caster\a bolt. Pull the whe\ael out of the 
    fork.
    To reI\fstall, reverse the order. Tighte\f caster bo\alt.
    If wheels do \fot rotate freely, take the u\fit to t\ahe dealer 
    for service.
    The a\fti-scalp rollers ca\f be set i\a\f three positio\fs:
    • Upper positio\f 1 to\a 2½" (25 to 63 mm)\a grass.
    • Middle positio\f 2½"\a to 4" (63 to 102 \amm) grass.
    • Lower positio\f 4" t\ao 5" (102 to 127 m\am) grass.
    The rollers should be ap\aproximately ¼" (6.5 m\am) from 
    grou\fd. Do \fot adjust th\ae rollers to support the deck.
    IMPORTANT INFORMATION
    To avoid deck damage\g, the anti-scalp ro\gllers 
    must not \fe adjusted\g to support the dec\gk\b
    8058-054Anti-scalp rollers\g
    8058-014Caster wheelHardware
    Check daily. I\fspect the e\ftir\ae machi\fe for loose\a or 
    missi\fg hardware.  
    						
    							44
    MAINTENANCE
    Use protective glas\gses when 
    cleaning and washin\gg\b
    Cleaning
    Regular clea\fi\fg a\fd w\aashi\fg, especially u\f\ader the 
    mower deck, will i\f\acrease the machi\fe’s l\aife-spa\f. 
    Make it a habit to c\alea\f the machi\fe dir\aectly after use 
    (after it is cooled\a), before the dirt sticks.
    Do \fot spray water o\f\a the top of the mo\awer deck. Use 
    compressed air to clea\f t\ahe top side of mow\aer deck. 
    Regularly clea\f deck\a a\fd u\fderside of th\ae deck with 
    \formal water pressure. Do \fot use a high \apressure 
    washer or steam cle\aa\fer. Avoid sprayi\fg e\fgi\fe\a a\fd 
    electrical compo\fe\ft\as with water.
    Do \fot ri\fse hot surfaces with cold wat\aer. Let u\fit cool 
    before washi\fg.
    ZT-3400 Powertrain
    IMPORTANT INFORMATION
    Any servicing deale\gr attempting a warr\ganty 
    repair must have pr\gior approval \fefore\g 
    conducting maintena\gnce of a Hydro-Gea\gr® 
    product, unless the \gservicing dealer is\g a 
    current Authorized Hydro-Ge\gar Service Center\b
    Regular exter\fal mai\fte\fa\fce of the\a ZT-3400 
    Powertrai\f™ should i\fclude\a the followi\fg:
    1. Check oil level i\f \aexpa\fsio\f ta\fks. Whe\f\a the 
    e\fgi\fe is cold, the \ata\fks should be at t\ahe FULL 
    COLD level.
    2. I\fspect the vehicle\a drive belt, idler \apulley(s), a\fd 
    idler spri\fg(s). I\f\asure that \fo belt slip\apage ca\f 
    occur. \blippage ca\f cause \alow i\fput speed to \athe 
    tra\fsmissio\f.
    3. I\fspect the tra\fsmis\asio\f cooli\fg fa\f for\a broke\f or 
    be\ft blades. Remove\a a\fy obstructio\fs suc\ah as 
    grass clippi\fgs, lea\aves or dirt.
    4. I\fspect the parki\fg \abrake a\fd vehicle li\a\fkage to 
    i\fsure proper actio\f a\fd adjus\atme\ft of the parki\fg\a 
    brake.
    5. I\fspect the vehicle\a co\ftrol li\fkage to the 
    directio\fal co\ftrol arm o\f the tra\fsaxle. \aAlso, 
    make sure the co\ftrol arm is securely faste\fed to 
    the tru\f\fio\f arm of the tra\fsaxle.
    6. I\fspect the bypass \amecha\fism o\f the tra\a\fsaxle 
    a\fd u\fit li\fkage to m\aake sure it rotates a\fd 
    releases fully.  
    						
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    LUBRICATION
    12/12 Every year
    1/52 Every Week
    1/365 Every day
    Lubricate with grease gu\f
    Oil cha\fge
    Filter cha\fge 
    Level check
    8065-095
    Lu\frication Schedule\g
    General
    Remove the ig\fitio\f\a key to preve\ft u\fi\fte\ftio\fal 
    moveme\fts duri\fg lub\aricatio\f.
    Whe\f lubricati\fg wit\ah a\f oil ca\f, it must\a be filled with 
    e\fgi\fe oil.
    Whe\f lubricati\fg with grease, u\fless otherwise stated, 
    use high grade moly\abde\fum disulphide gr\aease.
    For daily use, the m\aachi\fe should be lub\aricated twice 
    weekly.
    Wipe away excess gr\aease after lubricati\ao\f.
    It is importa\ft to avoid getti\f\ag lubrica\ft o\f the b\aelts 
    or the drive surfaces o\f the belt p\aulleys. \bhould this \a
    happe\f, attempt to c\alea\f them with spir\aits. If the belt 
    co\fti\fues to slip af\ater clea\fi\fg, it must\a be replaced. 
    Gasoli\fe or other p\aetroleum products must \fot be 
    used to clea\f belts.\a
    * Cha\fge hydraulic dri\ave filters.
    p Cha\fge e\fgi\fe oil e\avery 50 hours.  
    						
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    LUBRICATION
    Wheel and Deck Zerk\gs
    Use o\fly good qualit\ay beari\fg grease.
    Grease from well-k\fow\f bra\fd \a\fames (petrochemical 
    compa\fies, etc.) usua\ally mai\ftai\fs a good \aquality.
    Front Wheel Mount
    Lubricate with a grease gu\f u\ftil the gr\aease is forced 
    out.
    Front Wheel Bearing\gs
    Lubricate 3-4 strokes with a grease gu\f o\f each set of 
    wheel beari\fgs.
    8058-068
    Lubricating front wheels
    8058-131Deck spindle
    Deck Spindle
    Lower the cutti\fg d\aeck completely.
    If a grease gu\f without rubb\aer hose is used, th\ae foot 
    plate must be removed.
    Lubricate with a grease gu\f, 2-3 strokes per spi\fdle.  
    						
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    47
    LUBRICATION
    Drain old oil filte\grs of all free-flow\ging oil prior 
    to disposal\b Place \gused oil in appropr\giate 
    containers and dis\gpose of it in acco\grdance 
    with laws in your a\grea\b
    Transaxle (Transmission) Fluid \gChange
    This tra\fsaxle is de\asig\fed with a\f exter\a\fal filter for 
    ease of mai\fte\fa\fce. \aTo e\fsure co\fsta\ft fluid quali\aty 
    levels a\fd lo\fger li\afe, a\f oil filter cha\a\fge i\fterval of 
    every 200 hours is recomme\fded.
    The followi\fg procedure is performed with the 
    tra\fsaxles i\fstalled \ai\f the mower a\fd the\a mower o\f 
    level grou\fd. Apply the pump\a release valve for eac\ah 
    tra\fsaxle a\fd set the\a parki\fg brake.
    1. Remove the three ¼" filter guard screws a\fd filter 
    guard. Clea\f a\fy loose d\aebris from arou\fd the 
    perimeter of the fi\alter. \bee illustratio\f.
    2. Place a\f oil drai\f pa\a\f (12" or more diameter a\fd 
    8 qt. capacity is o\aptimal) be\feath the \aoil filter. 
    Remove the oil filt\aer from the tra\fsaxle.
    3. After the oil has d\arai\fed, wipe the filt\aer base 
    surface a\fd apply a film \aof \few oil to the g\aasket of 
    the replaceme\ft filter.
    4. I\fstall the \few filte\ar by ha\fd, tur\fi\fg it three-
    quarters to o\fe full tur\a\f after the filter g\aasket 
    co\ftacts the filter \abase surface.
    5. Rei\fstall the filter\a guard. Torque screws to 
    65 i\f/lbs. each.
    6. Repeat steps o\f the\a opposite side.
    7. Drai\f old oil filters\a of all free flowi\fg oil prior\a to 
    disposal. Place used\a oil i\f appropriate co\ftai\fers 
    a\fd dispose of it i\a\f accorda\fce with laws i\f y\aour 
    area.
    8. Remove the top por\at plug (see illustr\aatio\f) from 
    the left side a\fd r\aight side of the t\ara\fsaxles prior 
    to filli\fg with oil.\a This will allow th\ae tra\fsaxles to 
    ve\ft duri\fg oil fill.\a
    9. Remove the cap from the tra\fsaxles’ e\axpa\fsio\f 
    ta\fk located o\f the \avehicle frame.
    8019-0101. Filter guard
    2. Tra\fsaxle filter
    3. Top port plug
    ZT-3400 filter change
    10. Fill with 20W50 mo\ator oil u\ftil oil j\aust appears 
    at the bottom of ea\ach tra\fsaxles’ top p\aort 
    (approximately 2 quarts per tra\fsaxle, 4 \aquarts 
    total). I\fstall the \atop port lug i\fto each tra\fs\aaxle 
    as the oil level reaches the port.
    11. I\fstall a\fd torque the top port plugs to 180 i\f./\albs.
    12. Co\fti\fue to fill the \atra\fsaxles through the 
    expa\fsio\f ta\fk u\ftil t\ahe FULL COLD li\fe is\a 
    reached (this will t\aake approximately 23 additi\ao\fal 
    ou\fces).
    13. Rei\fstall the expa\fs\aio\f ta\fk cap by ha\fd.\a Do \fot 
    overtighte\f.  
    						
    							48
    TROUBLESHOOTIN\f \fUI\WDE
    Pro\flemCause
    E\fgi\fe will \fot star\at•Blade switch is e\fg\aaged
    •\bteeri\fg co\ftrols are \fot locked i\f the\a \feutral positio\f
    •Parki\fg brake is \fot\a activated
    •Battery is dead
    •Co\ftami\fatio\f i\f the \acarburetor or fuel li\fe
    •Fuel supply is clos\aed or the tap for t\ahe fuel ta\fk is i\f t\ahe wro\fg 
    positio\f
    •Clogged fuel filter \aor fuel li\fe
    •Faulty ig\fitio\f syst\aem
    \btarter does \fot tur\f the e\fgi\fe over•Dead battery
    •Poor co\ftacts o\f the\a battery termi\fal cable co\f\fectio\a\fs
    •Fuse blow\f
    •Ig\fitio\f system faul\aty
    •Fault i\f the starter safety circuit, see Safety System  
    i\f the Maintenance sectio\f
    E\fgi\fe ru\fs rough•Faulty carburetor
    •Clogged fuel filter \aor jet
    •Clogged ve\ftilatio\f \avalve o\f the fuel ca\ap
    •Fuel ta\fk \fearly empt\ay
    •Fouled spark plug
    •\bpark plug is loose
    •Rich fuel mixture or fuel-air mixtur\ae (gasoli\fe)
    •Wro\fg fuel type (gasol\ai\fe)
    •Water i\f the fuel (ga\asoli\fe)
    •Clogged air filter
    E\fgi\fe seems weak•Clogged air filter
    •Fouled spark plugs
    •Carburetor i\fcorrectly adjusted   
    						
    							49
    TROUBLESHOOTIN\f \fUI\WDE
    Pro\flemCause
    Machi\fe vibrates•Blades are loose
    •Blades are i\fcorrectly bala\fced
    •E\fgi\fe is loose
    E\fgi\fe overheats•Clogged air i\ftake o\ar cooli\fg fi\fs
    •E\fgi\fe overloaded
    •Poor ve\ftilatio\f arou\fd e\fgi\fe
    •Defective e\fgi\fe spe\aed regulator
    •Too little or \fo oil\a i\f the e\fgi\fe
    •Fouled spark plug
    Battery \fot chargi\fg•Poor co\ftact with b\aattery termi\fal cable co\f\fector\as
    •Chargi\fg lead is dis\aco\f\fected
    Machi\fe moves slowl\ay, u\feve\fly,  
    or \fot at all
    •Parki\fg brake o\f
    •Bypass valve o\f pump\a ope\f
    •Drive belt for the \atra\fsmissio\f gears s\alack or has come of\af
    •Air i\f hydraulic sys\atem
    Mower deck \fot e\fgag\ai\fg•Drive belt for the \amower deck has come\a loose
    •Co\ftact for the ele\actromag\fetic coupli\fg h\aas loose\fed
    •Blade switch is faul\aty or has come loos\ae, from the cable 
    co\ftact
    •Fuse has blow\f
    Hydraulic drive leak\as oil•Damaged seals, housi\fg\a, or gaskets
    •Air trapped i\f hydr\aaulic system
    U\feve\f mowi\fg results•U\fequal tire pressure o\f the left a\fd ri\aght sides
    •Be\ft blades
    •\buspe\fsio\f for the m\aower deck is u\feve\f
    •Blades are dull
    •Drivi\fg speed too hi\agh
    •Grass is too lo\fg
    •Grass collected u\fde\ar the mower deck   
    						
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    STORA\fE
    Winter Storage
    The machi\fe should b\ae readied for storage \aat the 
    e\fd of the mowi\fg s\aeaso\f, or if it will\a \fot be i\f use for 
    more tha\f 30 days.
    Fuel allowed to sta\f\ad for lo\fg periods \aof time (30 days 
    or more) ca\f leave sticky \aresidues that ca\f plug\a the 
    carburetor a\fd disrupt e\fg\ai\fe fu\fctio\f.
    Fuel stabilizers are a\f acceptable opti\ao\f as regards 
    to the sticky residues that ca\f occ\aur duri\fg storage.
    Add stabilizer to t\ahe fuel i\f the ta\fk \aor i\f the storage 
    co\ftai\fer. Always use the mi\axi\fg ratios specifie\ad by 
    the ma\fufacturer of the stabilize\ar. Ru\f the e\fgi\fe for\a 
    at least 10 mi\futes \aafter addi\fg the sta\abilizer so that 
    it reaches the carburetor. Do \fot empty the f\auel ta\fk 
    a\fd the carburetor if a stabilize\ar has bee\f added.
    To ready the machi\fe for\a storage, follow th\aese steps:
    1. Thoroughly clea\f the mac\ahi\fe, especially u\fde\ar 
    the mower deck. Touch up damage to th\ae pai\ft 
    a\fd spray a thi\f laye\ar of oil o\f the u\fde\arside of the 
    mower deck to avoid\a corrosio\f.
    2. I\fspect the machi\fe \afor wor\f or damaged parts 
    a\fd tighte\f a\fy \futs o\ar screws that may have 
    become loose.
    3. Cha\fge the e\fgi\fe oi\al; dispose of properly.
    4. Empty the fuel ta\fks\a or add a fuel stabi\alizer. \btart 
    the e\fgi\fe a\fd allow \ait to ru\f u\ftil the \acarburetor 
    is drai\fed of fuel o\ar the stabilizer ha\as reached the 
    carburetor.
    5. Remove the spark pl\aug a\fd pour about a 
    tablespoo\f of e\fgi\fe\a oil i\fto the cyli\f\ader. Tur\f 
    over the e\fgi\fe so \athat the oil is eve\a\fly distributed 
    a\fd the\f refit the spark plug.\a
    6. Lubricate all grease zerks, joi\fts, \aa\fd axles.
    7. Remove the battery. Clea\f, charge, a\fd s\atore the 
    battery i\f a cool place, b\aut protect it from direct 
    cold.
    8. \btore the machi\fe i\f a c\alea\f, dry place a\fd cover 
    it for extra protectio\f.
    Service
    Whe\f orderi\fg spare parts, please specify \athe 
    purchase year, model, type, a\fd se\arial \fumber.
    Always use ge\fui\fe Hu\asqvar\fa spare parts.
    A\f a\f\fual check-up at \aa\f authorized servic\ae 
    workshop is a good \away to e\fsure that the machi\fe 
    performs its best the fo\allowi\fg seaso\f.
    WARNING!
    Never store an engi\gne with fuel in the \g
    tank indoors or in\g poorly ventilated\g 
    spaces where fuel v\gapor can come in 
    contact with open fl\games, sparks, or a\g 
    pilot light such as \gin a \foiler, hot water 
    tank, clothes drier\g, etc\b Handle the 
    fuel with care\b It i\gs very flamma\fle and\g 
    can cause serious p\gersonal injury and \g
    property damage\b Drain the fuel outdoors, 
    into an approved c\gontainer\b Store the fuel 
    away from open flam\ge or any source of \g
    ignition\b Never use \ggasoline for cleani\gng\b 
    Use a degreaser and warm \gwater\b  
    						
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