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Honeywell Vx9 Manual

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    							4 - 9
    Connect Cables
    There are many cables available for the Thor VX9. This section deals with those cables that are a part of the installation pro-
    cess, such as:
    Various data and communication cables are available for the Thor VX9.
    Connect Keyboard
    The Thor VX9 has PS/2 connectors for the keyboard and mouse.
    Connect the adapter cable to the PS/2 connectors on the Thor VX9.
    Connect the Honeywell keyboard to the adapter cable.
    The Thor VX9 has a D9 connector for the keyboard and mouse.
    Connect the adapter cable ot the keyboard connector on the Thor VX9
    Connect the Honeywell keyboard to the adapter cable.
    95 key Keyboard
    The 95 key keyboard contains an integrated 2 button mouse, shown with adapter cable.
    1. To adapter cable
    2. To 95-key keyboard cable
    3. To VX9 keyboard connector 
    						
    							4 - 10
    60 key Keyboard
    Shown with adapter cable.
    1. To adapter cable
    2. To 95-key keyboard cable
    3. To VX9 keyboard connector 
    						
    							4 - 11
    Connect Antenna
    Several antenna configurations are available for the Thor VX9. Options include:
     single 802.11 external antenna
     dual 802.11 external antennas
    802.11 Remote Mount Antenna (page 4-11)
    WAN Remote Mount Antenna (page 4-13)
     external Bluetooth antenna
    The VX8 has up to four antenna connectors.
     Generally, the two top antenna connectors are used for the 802.11 antennas.
     The two bottom connectors are used for the Bluetooth antenna and the remote WAN antenna.
    The VX9 has up to three antenna connectors.
     Generally, the two top antenna connectors are used for the 802.11 antennas.
     The bottom connector is used for the Bluetooth antenna or the remote WAN antenna.
     If the VX9 has Bluetooth and WAN, only a single 802.11 antenna is supported.
    Note: Thor VX9’s are equipped with a radio and require an antenna. Some Thor VX9’s may be equipped with a dual antenna 
    option. For these Thor VX9’s, an external antenna must be connected to each antenna connector.
    External Antenna
    The external 802.11 and Bluetooth antennas are pre-installed.
    To use a remote mount 802.11 antenna, unscrew the pre-installed antenna to remove and follow these instructions.
    Repeat for second 802.11 antenna connector, if present.
    Note: Substitution of antennas is not permitted unless authorized by Honeywell. Use of unauthorized antennas will void the 
    FCC emissions certification of the Thor VX9.
    Remote Antenna Installation
    802.11 Remote Mount Antenna
    The Remote Antenna Installation Kit consists of the whip antenna, cable, a flat mounting plate and a right angle mount-
    ing bracket. Choose the mounting plate or mounting bracket depending on vehicle configuration. Tools are not 
    included. For radio antenna diversity, two remote mount antennas are required. Many components in the kits are also 
    available individually.
    The remote antenna bracket is mounted on the top of a forklift, truck or other vehicle and cabled to the Thor VX9 inside 
    the vehicle. 
    						
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    Components and Mounting Diagram
    Typical Installation
    Mounting Instruction
    1. Attach and secure the mounting plate or bracket to the highest point on the safety cage, following these pre-
    cautions:
     The mounting plate or bracket must be mounted so the antenna is not damaged while the vehicle or any of 
    its parts are moving.
     The antenna mounting portion of the plate or bracket must be parallel to the floor. 
     If the Thor VX9 requires two antennas, they must be mounted at least 12 inches (304.8mm) apart.  1. Nut
    2. Washer
    3. Washer
    4. Base Plate Bracket
    5. To Antenna
    6. To Thor VX9 Antenna 
    Connector
    7. Antenna
    8. Right Angle Bracket (not shown)
    1. Antenna
    2. Mounting Bracket
    3. Vehicle Safety Cage
    4. Cable
    5. Vehicle Mounted Thor 
    VX9 
    						
    							4 - 13
    2. Attach the female connector of the coaxial cable to the antenna connector on the vehicle mounted Thor VX9. 
    3. Secure the antenna to the mounting bracket or plate. 
    4. Connect the antenna cable to the whip antenna. 
    5. Use cable ties to secure the coaxial cable to the vehicle as necessary. Make sure the cable is routed so it is 
    not damaged by any moving parts of the vehicle. 
    6. If the Thor VX9 is using dual 802.11 antennas (diversity option), repeat these steps for the second antenna.
    WAN Remote Mount Antenna
    The Remote Antenna Installation Kit consists of the WAN antenna and integrated cable. Tools are not included. 
    The remote antenna is mounted on the top of a forklift, truck or other vehicle and cabled to the Thor VX9 inside the vehicle.
    1. Locate a mounting position on highest point on the vehicle, following these precautions:
     The antenna must be mounted so the antenna is not damaged while the vehicle or any of its parts are moving.
    2. Clean the area where the antenna is to be mounted.
    3. Remove the protective backing paper from the adhesive on the antenna and position the antenna on the vehicle.
    4. Attach the connector on the coaxial cable to the antenna connector on the vehicle mounted Thor VX9. 
    5. Use cable ties to secure the coaxial cable to the vehicle as necessary. Make sure the cable is routed so it is not 
    damaged by any moving parts of the vehicle.
    Connect Power Cable
    The power supply connector is located on the bottom of the Thor VX9. 
    						
    							4 - 14
    Connect Vehicle Power
    The DC/ DC power supply is used to power the Thor VX9. A DC/DC power supply must be used with the Thor VX9 regard-
    less of vehicle voltage.
    Determining Power Supply Type
    Three different types of power supplies have been used with the Thor VX9. Use the table below to determine the type 
    of power supply and follow the relevant instructions for that power supply.
     
     Model Numbers Identifying Features
     9000311PWRSPLY, 9-60VDC, 60W
     9000313PWRSPLY, 50-150VDC, 60W
    Shown With Lid Attached
     Lid is secured with screws on 
    the side of lid.Shown With Lid Removed
     Input and output connector 
    blocks under lid.
     One positive (Vin+), negative 
    (Vin-) and ground ( ) 
    connection in input block. 
     One positive (Vo+) and 
    negative (Vo-) connection in 
    output block.
    For installation instructions, please see DC/DC Power Supply (Lid with Screws on Side) (page 4-15)
    Model Numbers Identifying Features
     VX89301PWRSPLY, 9-36VDC, 60W
     VX89A302PSDC48V, 18-60VDC, 60W
     VX89303PWRSPLY, 60-110VDC, 60W
    Shown With Lid Attached
     Lid is secured with screws on 
    top of lidShown With Lid Removed
     Input and output connector 
    blocks under lid.
     Two positive (+), negative (-) 
    and ground ( ) connections per 
    terminal block
    For installation instructions, please see DC/DC Power Supply (Lid with Screws on Top) (page 4-19)
    Model Numbers Identifying Features
     VX89305PWRSPLY, 9-36VDC, 75W
     VX89306PWRSPLY, 18-72VDC, 75W
     No Lid
     Input and output blocks on side of power supply.
     Input block has one +Vi and one –Vi connector.
     Output block has two +Vo and two –Vo connectors.
    For installation instructions, please see DC/DC Power Supply (with Connector Blocks on Side) (page 4-23) 
    						
    							4 - 15
    DC/DC Power Supply (Lid with Screws on Side)
    The instructions in this section are for the DC/DC power supply models with input and output connection blocks located 
    under a removable lid which is secured by screws through the top of the lid:
     VX89311PWRSPLY – Power Supply, DC to DC, 9 to 60V, 60W
     VX89313PWRSPLY– Power Supply, DC to DC, 50 to 150V, 60W
    For other styles of DC/DC power supplies, refer to Determining Power Supply Type (page 4-14) for information and 
    installation instructions.
    Specifications for electrical supply
    Please refer to the appropriate wiring schematics at the end of this section for wiring colors and connections:
    Connect to Vehicle Power
    1. Please review the wiring diagrams before beginning power cable install:
    Without Screen Blanking (page 4-17)
    With Screen Blanking Box (page 4-17)
    With Relay/Mechanical Switch for Screen Blanking (page 4-18) Input
    VoltageAlways observe input voltage range specified on the DC to DC power supply and the optional screen 
    blanking box.
    Output
    Voltage13.2 VDC ± 10%
    Fuse 10 A (slow blow fuse)
    3 A (for optional screen blanking box)
    Fuses are USER SUPPLIED
    For proper and safe installation, the input power cable must be connected to a fused circuit on the vehicle. 
    This fused circuit requires a user supplied 10 Amp maximum time delay (slow blow) high interrupting rating 
    fuse. If the supply connection is made directly to the battery, the fuse should be installed in the positive 
    lead within 5 inches of the battery positive (+) terminal.
     Usage in areas where moisture can affect the power supply connections should be avoided. The power 
    supply should be mounted in a dry location within the vehicle or placed in a suitable protective enclosure. 
    For installation by trained service personnel only.
    Risk of ignition or explosion. Explosive gas mixture may be vented from battery. Work only in well ventilat-
    ed area. Avoid creating arcs and sparks at battery terminals.
    !
    !
    !
    ! 
    						
    							4 - 16
    2. If the Thor VX9 is on, perform a shut down.
    3. Connect the power cable to the Thor VX9.
    4. Route the cable from the Thor VX9 to the DC/DC power supply.  Route the power cable the shortest way pos-
    sible.  The cable is rated for a maximum temperature of 105°C (221°F).  When routing this cable, it should be 
    protected from physical damage and from surfaces that might exceed this temperature.  Do not expose the 
    cable to chemicals or oil that may cause the wiring insulation to deteriorate.  Always route the cable so that it 
    does not interfere with safe operation and maintenance of the vehicle.
    5. Cut the cable to length and strip the wire ends.
    6. Remove the lid from the DC/DC power supply.
    7. Connect the stripped end of the positive wire to the Vo+ 
    terminal of the output block.
    8. Connect the stripped end of the negative wire to the Vo- 
    terminal of the output block.
    Note: The input block has V
    IN+, VIN- and GND terminals.  
    The output block has VO+ and VO- terminals.
    9. Connect the ground (green) wire from the Thor VX9 to 
    the GND terminal on the input side of the DC/DC power 
    supply.
    10. If the screen blanking box is used for the Thor VX9 
    installation, attach the stripped wire ends of the power cable to the box.  Refer to the 
    applicable following diagram and the label on the screen blanking box for proper 
    wiring connection..
    11. Route the wiring from the DC/DC power supply to the vehicle’s electrical system.  
    Do not connect to vehicle power at this time.
    12. Strip the wire ends and connect to the input side of the DC/DC power supply.
    13. Use looms and wire ties to secure all wiring as shown. 
    14. Reattach the cover with the screws.
    15. Connect the DC/DC power supply to the vehicle’s electrical system as directed below:
    16. While observing the fuse requirements in Specifications for electrical supply (page 4-15) connect the power 
    cable as close as possible to the actual battery terminals of the vehicle.  When available, always connect to 
    unswitched terminals in the vehicle fuse panel, after providing proper fusing.
    ATTENTION:  For uninterrupted power, electrical supply connections should not be made at any point 
    after the ignition switch of the vehicle.For battery powered vehicles:
    V
    IN+ is connected to battery positive.
    ViN- must be connected to battery negative.
    GND must be connected to the vehicle chassis ground.
    For internal combustion engine powered vehicles:
    V
    IN+ is connected to battery positive.
    ViN- is connected to battery negative.
    GND is connected to the vehicle chassis ground, which can also be battery negative.
    ! 
    						
    							4 - 17
    17.  If used, connect the wiring from the vehicle to the screen blanking box.
    18. Use proper electrical and mechanical fastening means for terminating the cable.  Properly sized “crimp” type 
    electrical terminals are an accepted method of termination.  Select electrical connectors sized for use with 
    18AWG (1mm
    2) conductors.
    19. Provide mechanical support for the cable by securing it to the vehicle structure at approximately one foot inter-
    vals, taking care not to over tighten and pinch conductors or penetrate the outer cable jacket.
    20. Press the power button on the front of the Thor VX9 to turn on the Thor VX9.
    Without Screen Blanking
    ThorVX8
    Vehicle
    Mounted
    Computer
    Circular
    Power
    Connector -Vi
    -Vo +Vo5
    6
    1
    3
    -Vi-Vo
    +Vo
    +ViGND
    10A slowfuse
    Close to power
    source
    Cable Shield Existing Circuitry onVehicle
    Forklift Battery
    Main Switch
    Green
    Yellow
    Brown
    White
    DC/DC
    Power
    Supply
    ThorVX9
    Vehicle
    Mounted
    Computer
    Circular
    Power
    Connector -Vi
    -Vo +Vo5
    6
    1
    3
    -Vi-Vo
    +Vo
    +ViGND
    10A slowfuse
    Close to power
    source
    Cable Shield Existing Circuitry onVehicle
    Forklift Battery
    Main Switch
    Green
    Yellow
    Brown
    White
    DC/DC
    Power
    Supply 
    						
    							4 - 18
    With Screen Blanking Box
    It is assumed that the motion sensing circuitry in the illustration below is powered by internal vehicle circuitry 
    and is any 12-60/72VDC signal triggered by vehicle motion (see blanking box label for allowable range).
    ThorVX8
    Vehicle
    Mounted
    Computer
    Circular
    Power
    Connector -Vi
    -Vo +Vo5
    6
    1
    3
    -Vi-Vo
    +Vo
    +ViGND
    10A slowfuse
    Close to power
    source
    Cable Shield Existing Circuitry onVehicle
    Forklift Battery
    Main Switch
    Green
    Yellow
    Brown
    White
    DC/DC
    Power
    Supply
    MOTION
    CIRCUITRY
    3A fuse
    +Vi
    GND
    ThorVX9
    Vehicle
    Mounted
    Computer
    Circular
    Power
    Connector -Vi
    -Vo +Vo5
    6
    1
    3
    -Vi-Vo
    +Vo
    +ViGND
    10A slowfuse
    Close to power
    source
    Cable Shield Existing Circuitry onVehicle
    Forklift Battery
    Main Switch
    Green
    Yellow
    Brown
    White
    DC/DC
    Power
    Supply
    MOTION
    CIRCUITRY
    3A fuse
    +Vi
    GND 
    						
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