Honeywell Touchpoint 1 Manual
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TP1MAN Issue 4_03-10 (MAN0630)1 Touchpoint 1 Single Channel Gas Detector Controller Technical Manual
Safety TP1MAN Issue 4_03-10 (MAN0630)3 This manual supports software revision 1.07. Ensure that this Technical Manual is read and understand BEFORE installing/operating/ maintaining the equipment. Pay particular attention to Warnings and Cautions. All document Warnings are listed here and repeated where appropriate at the start of the relevant chapter(s) of this Technical Manual. Cautions appear in the sections/sub-sections of the document where they apply. WARNINGS Touchpoint 1 is designed for installation and use in indoor safe area non-explosive atmospheres. Installation must be in accordance with the recognized standards of the appropriate authority in the country concerned. Before carrying out any work ensure local regulations and site procedures are followed. Access to the interior of the controller, when carrying out any work, must only be conducted by trained personnel. Switch off and isolate the power supply to the controller, or obtain a hot work permit, when access is required. Take any necessary precautions to prevent false alarms. The detectors/sensors that the controller connects to may be used for gas detection in hazardous atmospheres. Refer to the individual detector/sensor instructions for their details. Safety
Information TP1MAN Issue 4_03-10 (MAN0630)4 Honeywell Analytics can take no responsibility for installation and/or use of its equipment if this is not done in accordance with the appropriate issue and/or amendment of the Technical Manual. The reader of this Technical Manual should ensure that it is appropriate in all details for the exact equipment to be installed and/or operated. If in doubt, contact Honeywell Analytics for advice. The following types of notices are used throughout this Technical Manual: WARNING Identifies a hazardous or unsafe practice which could result in severe injury or death to personnel. Caution Identifies a hazardous or unsafe practice which could result in minor injury to personnel, or product or property damage. Note Identifies useful/additional information. Every effort has been made to ensure the accuracy of our documents, however, Honeywell Analytics can assume no responsibility for any errors or omissions in our documents or their consequences. Honeywell Analytics greatly appreciates being informed of any errors or omissions that may be found in the contents of any of our documents. For information not covered in this document, or there is a requirement to send comments/ corrections about this document, please contact Honeywell Analytics. Honeywell Analytics reserve the right to change or revise the information supplied in this document without notice and without obligation to notify any person or organization of such revision or change. If information is required that does not appear in this document, contact the local distributor/agent or Honeywell Analytics. Information
Contents TP1MAN Issue 4_03-10 (MAN0630)5 Safety 3 Information 4 Introduction 7 Enclosure 8 Display Module 8 Terminal Module 8 General 8 Installation 9 Location 9 Dimensions 10 Mounting 11 Controller Components 12 Power 13 Cabling 13 Wiring 14 Zareba Sensepoint Gas Detector Connections 17 Generic Gas Detector Connections 22 Maximum Cable Lengths 23 Operation 25 Powering Up 25 Information on the Display 26 Status Indications 26 Control Buttons 31 Menus 32 Using Menus 32 Displaying Menus 32 Navigating Menus 32 Accepting Menu Choices 32 Cancelling Operations/Choices 33 Alarms 33 Commissioning 34 3-wire mV Bridge 34 2-wire 4-20 mA Sink 36 3-wire 4-20 mA Source 37 Contents
Contents TP1MAN Issue 4_03-10 (MAN0630)6 User Settings 38 Gas Units and Range 38 Zero and Span 40 Event History 41 Alarm Levels and Relay Action 42 Time and Date 44 Power Source 45 Default Configuration 45 mV input detector 46 4-20 mA input detector 46 Maintenance 47 General Maintenance 47 Troubleshooting 48 System Configuration Check Sheet 49 System Review Check Sheet/Record 50 Parts 51 Touchpoint 1 Controllers 51 Spares 51 Specifications 52 General 52 Environmental 52 Inputs 53 Outputs 53 Warranty 54
Introduction TP1MAN Issue 4_03-10 (MAN0630)7 Touchpoint 1 is a self-contained single channel gas detector controller for use in indoor safe areas. It is designed for use with the Honeywell Analytics range of Flammable, Toxic and Oxygen gas detectors — Sensepoint, Sensepoint Plus and Sensepoint Pro. Other types of detector may also be connected to the unit after verification of power requirements. Two types of controller are available: • mV version — for 3-wire mV flammable gas detectors, e.g. Sensepoint Flammable detector • 4-20 mA version — for 2 and 3-wire 4-20 mA gas detectors, e.g. Sensepoint Toxic and oxygen detectors, Sensepoint Plus and Sensepoint Pro detectors Touchpoint 1 is wall mounted and displays gas concentration, alarm, fault and status information via a backlit LCD and LEDs, together with a built in audible alarm. A keypad, located beneath a panel under the display, allows user interaction with the unit. The controller is AC and/or DC powered. A gas detector is connected to the controller via a terminal module that also provide connections for relay and repeated 4-20 mA signals. Introduction Introduction
Introduction TP1MAN Issue 4_03-10 (MAN0630)8 Enclosure The rigid steel enclosure houses the Display Module and Terminal Module, and has integral mounting hooks on the rear for fitting to a supplied mounting plate. The base of the box has 3 cable/conduit knock-out entries to enable wiring to the Terminal Module. A hinged door below the Display Module provides access to the Terminal Module. it may be latched open for hands-free access. For mechanical installation details see page 9. Display Module One of the following two types of Display Module is fitted to the controller: • mV module • 4-20 mA module The module allows easy set-up and configuration/calibration of the channel and attached gas detector. It features an LCD screen, to display gas concentrations and ranges, settings, time, alarms and faults, and 4 buttons, three behind a Controls Access Door, that are used to navigate through an integral menu system to set-up the controller/detector settings and view an event record of controller status, e.g. alarms, etc. Terminal Module This module provides the connection point for power and signals, and features the following: • 16-wire terminal block for the gas detector signals, relay outputs, repeated 4-20 mA signal and battery supply/backup power • 3-wire terminal block for AC power • power on/off toggle switch and replaceable fuse • 3 relays for alarms and faults For electrical installation details see page 13. General This Technical Manual provides all the information necessary to install, commission, operate and maintain the controller in conjunction with the Honeywell Analytics range of gas detectors. It consists of the following chapters: •Introduction • Installation, see page 9 • Operation, see page 25 • Commissioning, see page 34User Settings, see page 38 • Maintenance, see page 47 •Parts, see page 51 • Specification, see page 52
Installation TP1MAN Issue 4_03-10 (MAN0630)9 WARNINGS Touchpoint 1 is designed for installation and use in indoor safe area non-explosive atmospheres. Installation must be in accordance with the recognized standards of the appropriate authority in the country concerned. Before carrying out any work ensure local regulations and site procedures are followed. Access to the interior of the controller, when carrying out any work, must only be conducted by trained personnel. Switch off and isolate the power supply to the controller, or obtain a hot work permit, when access is required. Take any necessary precautions to prevent false alarms. The detectors/sensors that the controller connects to may be used for gas detection in hazardous atmospheres. Refer to the individual detector/sensor instructions for their details. Caution When carrying out any work ensure that executive outputs from the controller are inhibited in order to prevent false alarms. This chapter provides the following information about installing Touchpoint 1: • where to locate the controller, its dimensions and how to mount it • how to access the interior of the controller, see page 12 • cabling and wiring, see page 13 and page 14 Note It is recommended that a local fused power feed spur, with lockout switch, is used. Earth/Ground loops or poor screening are the most common cause of false alarms. Proper installation, using appropriate earth techniques improves: • resistance to radio frequency interference (RFI), e.g. mobile phones and walkie-talkies • resistance to induced signals from magnetic fields (EMC), e.g. high power cables and switch gear. Location Touchpoint 1 can only be installed in indoor safe areas. Refer to International codes of practice, e.g. National Electrical Code (NEC) or Canadian Electrical Code (CEC), where applicable, for guidance when installing. Ensure that the maximum distance from the controller to the detector is within specification. Locate the bracket so that when the controller is fitted to it there is: • easy access to it • a clear view of the controller‘s display (normally eye level), check for national/ local regulations regarding the viewing of displays Installation
Installation TP1MAN Issue 4_03-10 (MAN0630)10 • enough space to open the enclosure’s access panels, for cabling, maintenance, adjustments, etc. • enough space for cable or conduit access to the bottom of the enclosure Follow the advice of: • experts having specialist knowledge of gas detection and control systems • experts having knowledge of the process plant system and equipment involved • safety and engineering personnel Always record the location of the detector that is connected to the controller. Dimensions 90 mm (3.5”) Mounting Hooks395 mm (15.6”) 130 mm (5.1”) Note Diagram not to scale. Enclosure