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Honeywell Touchpoint 1 Manual

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    TP1MAN Issue 4_03-10 (MAN0630)1
    Touchpoint 1
    Single Channel Gas Detector Controller Technical Manual 
    						
    							   
    TP1MAN Issue 4_03-10 (MAN0630)2 
    						
    							   Safety
    TP1MAN Issue 4_03-10 (MAN0630)3
    This manual supports software revision 1.07.
    Ensure that this Technical Manual is read and understand BEFORE installing/operating/
    maintaining the equipment.
    Pay particular attention to Warnings and Cautions. 
    All document Warnings are listed here and repeated where appropriate at the start of the
    relevant chapter(s) of this Technical Manual. Cautions appear in the sections/sub-sections of
    the document where they apply.
    WARNINGS
    Touchpoint 1 is designed for installation and use in indoor safe area 
    non-explosive atmospheres. Installation must be in accordance 
    with the recognized standards of the 
    appropriate authority in the country concerned.
    Before carrying out any work ensure local regulations and site procedures 
    are followed. 
    Access to the interior of the controller, when carrying out any work, must only be 
    conducted by trained personnel. Switch off and isolate the power supply 
    to the controller, or obtain a hot work permit, when access is required. Take any 
    necessary precautions to prevent false alarms.
    The detectors/sensors that the controller connects to may be used for gas 
    detection in hazardous atmospheres. Refer to the individual detector/sensor 
    instructions for their details. 
    Safety 
    						
    							   Information
    TP1MAN Issue 4_03-10 (MAN0630)4
    Honeywell Analytics can take no responsibility for installation and/or use of its equipment if this
    is not done in accordance with the appropriate issue and/or amendment of the Technical Manual.
    The reader of this Technical Manual should ensure that it is appropriate in all details for the exact
    equipment to be installed and/or operated. If in doubt, contact Honeywell Analytics for advice.
    The following types of notices are used throughout this Technical Manual:
    WARNING
    Identifies a hazardous or unsafe practice which could result in 
    severe injury or death to personnel.
    Caution Identifies a hazardous or unsafe practice which could result in 
    minor injury to personnel, or product or property damage.
    Note Identifies useful/additional information.
    Every effort has been made to ensure the accuracy of our documents, however, Honeywell
    Analytics can assume no responsibility for any errors or omissions in our documents or their
    consequences.
    Honeywell Analytics greatly appreciates being informed of any errors or omissions that may be
    found in the contents of any of our documents.
    For information not covered in this document, or there is a requirement to send comments/
    corrections about this document, please contact Honeywell Analytics.
    Honeywell Analytics reserve the right to change or revise the information supplied in this
    document without notice and without obligation to notify any person or organization of
    such revision or change. If information is required that does not appear in this document,
    contact the local distributor/agent or Honeywell Analytics.
    Information 
    						
    							   Contents
    TP1MAN Issue 4_03-10 (MAN0630)5
    Safety 3
    Information 4
    Introduction 7
    Enclosure 8
    Display Module  8
    Terminal Module  8
    General 8
    Installation 9
    Location 9
    Dimensions 10
    Mounting 11
    Controller Components  12
    Power 13
    Cabling 13
    Wiring 14
    Zareba Sensepoint Gas Detector Connections  17
    Generic Gas Detector Connections  22
    Maximum Cable Lengths  23
    Operation 25
    Powering Up  25
    Information on the Display  26
    Status Indications  26
    Control Buttons  31
    Menus 32
    Using Menus  32
    Displaying Menus  32
    Navigating Menus  32
    Accepting Menu Choices  32
    Cancelling Operations/Choices  33
    Alarms 33
    Commissioning 34
    3-wire mV Bridge  34
    2-wire 4-20 mA Sink  36
    3-wire 4-20 mA Source  37
    Contents 
    						
    							   Contents
    TP1MAN Issue 4_03-10 (MAN0630)6
    User Settings  38
    Gas Units and Range  38
    Zero and Span  40
    Event History  41
    Alarm Levels and Relay Action  42
    Time and Date  44
    Power Source  45
    Default Configuration  45
    mV input detector  46
    4-20 mA input detector  46
    Maintenance 47
    General Maintenance  47
    Troubleshooting 48
    System Configuration Check Sheet  49
    System Review Check Sheet/Record  50
    Parts 51
    Touchpoint 1 Controllers  51
    Spares 51
    Specifications 52
    General 52
    Environmental 52
    Inputs 53
    Outputs 53
    Warranty 54 
    						
    							   Introduction
    TP1MAN Issue 4_03-10 (MAN0630)7
    Touchpoint 1 is a self-contained single channel gas detector controller for use in indoor safe
    areas. It is designed for use with the Honeywell Analytics range of Flammable, Toxic and Oxygen
    gas detectors — Sensepoint, Sensepoint Plus and Sensepoint Pro. Other types of detector may
    also be connected to the unit after verification of power requirements.
    Two types of controller are available:
    • mV version — for 3-wire mV flammable gas detectors, e.g. Sensepoint Flammable 
    detector
    • 4-20 mA version — for 2 and 3-wire 4-20 mA gas detectors, e.g. Sensepoint Toxic and 
    oxygen detectors, Sensepoint Plus and Sensepoint Pro detectors
    Touchpoint 1 is wall mounted and displays gas concentration, alarm, fault and status
    information via a backlit LCD and LEDs, together with a built in audible alarm. A keypad, located
    beneath a panel under the display, allows user interaction with the unit.
    The controller is AC and/or DC powered. A gas detector is connected to the controller via a
    terminal module that also provide connections for relay and repeated 4-20 mA signals.
    Introduction
    Introduction 
    						
    							   Introduction
    TP1MAN Issue 4_03-10 (MAN0630)8
    Enclosure
    The rigid steel enclosure houses the Display Module and Terminal Module, and has integral
    mounting hooks on the rear for fitting to a supplied mounting plate.
    The base of the box has 3 cable/conduit knock-out entries to enable wiring to the Terminal
    Module. A hinged door below the Display Module provides access to the Terminal Module. it
    may be latched open for hands-free access. For mechanical installation details see page 9.
    Display Module
    One of the following two types of Display Module is fitted to the controller:
    •  mV module
    • 4-20 mA module
    The module allows easy set-up and configuration/calibration of the channel and attached gas
    detector.
    It features an LCD screen, to display gas concentrations and ranges, settings, time, alarms and
    faults, and 4 buttons, three behind a Controls Access Door, that are used to navigate through
    an integral menu system to set-up the controller/detector settings and view an event record of
    controller status, e.g. alarms, etc.
    Terminal Module
    This module provides the connection point for power and signals, and features the following:
    • 16-wire terminal block for the gas detector signals, relay outputs, repeated 
    4-20 mA signal and battery supply/backup power
    •  3-wire terminal block for AC power
    •  power on/off toggle switch and replaceable fuse
    • 3 relays for alarms and faults
    For electrical installation details see page 13.
    General
    This Technical Manual provides all the information necessary to install, commission, operate and
    maintain the controller in conjunction with the Honeywell Analytics range of gas detectors. It
    consists of the following chapters:
    •Introduction
    • Installation, see page 9
    • Operation, see page 25
    • Commissioning, see page 34User Settings, see page 38
    • Maintenance, see page 47
    •Parts, see page 51
    • Specification, see page 52 
    						
    							   Installation
    TP1MAN Issue 4_03-10 (MAN0630)9
    WARNINGS
    Touchpoint 1 is designed for installation and use in indoor safe area 
    non-explosive atmospheres. Installation must be in accordance 
    with the recognized standards of the 
    appropriate authority in the country concerned.
    Before carrying out any work ensure local regulations and site procedures 
    are followed. 
    Access to the interior of the controller, when carrying out any work, must only be 
    conducted by trained personnel. Switch off and isolate the power supply 
    to the controller, or obtain a hot work permit, when access is required. Take any 
    necessary precautions to prevent false alarms.
    The detectors/sensors that the controller connects to may be used for gas 
    detection in hazardous atmospheres. Refer to the individual detector/sensor 
    instructions for their details. 
    Caution When carrying out any work ensure that executive outputs from the 
    controller are inhibited in order to prevent false alarms.
    This chapter provides the following information about installing Touchpoint 1:
    • where to locate the controller, its dimensions and how to mount it
    • how to access the interior of the controller, see page 12
    • cabling and wiring, see page 13 and page 14
    Note It is recommended that a local fused power feed spur, with lockout switch, is used.
    Earth/Ground loops or poor screening are the most common cause of false alarms. 
    Proper installation, using appropriate earth techniques improves:
    • resistance to radio frequency interference (RFI), e.g. mobile phones and walkie-talkies
    • resistance to induced signals from magnetic fields (EMC), e.g. high power cables 
    and switch gear.
    Location
    Touchpoint 1 can only be installed in indoor safe areas. 
    Refer to International codes of practice, e.g. National Electrical Code (NEC) or Canadian
    Electrical Code (CEC), where applicable, for guidance when installing.
    Ensure that the maximum distance from the controller to the detector is within specification.
    Locate the bracket so that when the controller is fitted to it there is:
    • easy access to it
    • a clear view of the controller‘s display (normally eye level), check for national/
    local regulations regarding the viewing of displays
    Installation 
    						
    							   Installation
    TP1MAN Issue 4_03-10 (MAN0630)10
    • enough space to open the enclosure’s access panels, for cabling, maintenance, 
    adjustments, etc.
    • enough space for cable or conduit access to the bottom of the enclosure
    Follow the advice of:
    • experts having specialist knowledge of gas detection and control systems 
    • experts having knowledge of the process plant system and equipment involved
    • safety and engineering personnel
    Always record the location of the detector that is connected to the controller.
    Dimensions
    90 mm
    (3.5”)
    Mounting
    Hooks395 mm
    (15.6”)
    130 mm
    (5.1”)
    Note Diagram not to scale. Enclosure 
    						
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