Honda H R B 215 Manual
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10. STORAGE For storage of more than 2 months (continued): d. Disconnect the fuel line from the fuel valve, and drain the fuel tank into an approved gasoline container. B Gasoline is extremely flammable, and gasoline vapor can explode, causing serious injury or de&h. Use extreme care when handling gasoline. KEEP OUT OF REACH OF CHILDREN. e Remove the carburetor drain bolt, using a 10 mm wrench. Drain the carburetor into an approved gasoline container. Tilt the mower to drain all the gasoline from the carburetor. f. Install the carburetor drain bolt, and tighten it securely. Connect the fuel line Turn the fuel valve OFF. FUEL VALVE DRAIN BOLT Storage Select a storage area away from appliances (water heater or clothes dryer) that use an open flame as a heat source. Power tools, and some battery operated toys, have electric motors that produce sparks that can ignite gasoline vapors. B Gasoline is extremely flammable, and gasoline vapor can explode. Avoid storing the mower where it will be exposed to high humidity and dust. Place the mower with its wheels on a level surface Tilting the mower may result in fuel leakage. 59
10. STORAGE The handlebar can be folded for compact storage. 1. 2. Remove the grass bag, and place it on top of the engine, with the bag opening at the front of the mower. Loosen the handlebar locking knobs, spread the lower ends of the handlebar, and fold the handlebar as shown. When folding, be careful to (l -‘i ) ’ ..-L/‘-
11. TROUBLESHOOTING ENGINE WILL NOT START 1. HR215SMA electric starting: Check battery and fuse. 2. Check control positions. 3. Check fuel. POSSIBLE CAUSE CORRECTION Batten/ discharged. Recharge battery fp. 56). Fuse burnt out. Replace fuse fp. 61) Fuel valve OFF. Turn fuel valve ON fp. 27). Throttle lever in wrong Move throttle lever to CHOKE position, position. unless the engine is warm fp. 27). HR215SMA only: engine Engine switch must be ON to use switch OFF. recoil starter fp. 28). Out of fuel. Refuel (p. 23). Bad fuel; mower stored without Drain fuel tank and carburetor (p. 59). treating or draining gasoline, or Refuel with fresh gasoline !p. 23). refueled with bad gas. 4. Remove and inspect Spark plug faulty, fouled, or spark plug. improperly gapped. Spark plug wet with fuel. 5. Take mower to Fuel filter clogged, carburetor dealer for service or malfunction, ignition repair. malfunction, valves stuck, etc. HR215SMA FUSE REPLACEMENT Clean, gap, or replace spark plug (p. 44. Dry spark plug and clear flooded engine fp. 29) Take mower to dealer, or refer to shop manual. LOWER The electric starter relay circuit and battery charging circuit are protected by a 1 amp fuse. If the fuse burns out, the electric starter will not operate. The engine can be started manually if the fuse burns out, but running the engine will not charge the battery. p5TiG-l Using a replacement fuse with a rating greater than 1 amp may result in daniage to the electrical system. Use a 1 amp replacement fuse only. If frequent fuse failure occurs, take the mower to an authorized Honda lawn mower dealer for repair. 1. Remove the two bolts from the lower control box cover, using a 10 mm wrench. 2. Remove the lower control box cover, and check the fuse. If it is burnt out, install the spare 1 amp fuse provided with the mower. BAlTERY 61
11. TROUBLESHOOTING ENGINE LOSS OF POWER 1. Check under cutter deck. POSSIBLE CAUSE CORRECTION Cutter deck clogged. Clean out the cutter deck (p. 35). 2. Check air filter. Air filter clogged. Clean or replace air filter (p. 42). 3. Check fuel. Bad fuel; mower stored without Drain fuel tank and carburetor (p. 59). treating or draining gasoline, or Refuel with fresh gasoline (p. 23). refueled with bad gas. 4. Check vent inside Fuel tank cap vent clogged. Clean fuel tank cap vent. fuel tank cap. 5. Take mower to Fuel filter clogged, carburetor Take mower to dealer, or refer to dealer for service or malfunction, valve clearance shop manual. repair. out of adjustment, low compression, etc. VIBRATION EXCESSIVE VIBRATION POSSIBLE CAUSE CORRECTION 1. Check blade. Blade is loose, bent, damaged, or unbalanced by improper sharpening. Tighten loose blade bolts. Replace blade if necessary (p. 20 & 54). 2. Take mower to dealer for repair. Mechanical damage, such a bent crankshaft. Take mower to dealer, or refer to shop manual. 62
11. TROUBLESHOOTING GRASS CUTTING POOR CUT QUALITY OR POOR CUlTlNG PERFORMANCE 1. Check that throttle lever is in FAST ( * 1 position. 2. Reduce forward speed. 3. Check cutting height adjustment levers. POSSIBLE CAUSE CORRECTION Engine speed is too slow to Move throttle lever to FAST ( cut well. position (p. 30). 49) Mower is moving too fast for Use a slower forward speed (p. 15) or lawn conditions. push manually. Adjustment levers set at Set all four levers in the same cutting different positions. height position (p. 17). 4. Check grass bag. 5. Check cutter deck and blade. Grass bag is overfilled or clogged. Cutter deck is clogged. Blade is dull, worn, or damaged. Empty grass bag, and wash the bag if necessary. Clean out cutter deck. Check blade installation. Sharpen or replace blade if necessary fp. 20 & 54). GRASS BAGGING POOR GRASS BAGGING 1. Check grass bag. POSSIBLE CAUSE CORRECTION Grass bag is overfilled or Empty grass bag, and wash the bag if cloaaed. necessarv. 2. Check cutter deck and blade. Cutter deck is clogged. Blade is worn or damaged. Clean out cutter deck. Check blade installation. Sharpen or replace blade if necessary tp. 20 & 54). 63
12. SPECIFICATIONS MOWER MODELS HR215PXA: Manual starting, manually propelled; no transmission HR215HXA: Manual starting, self-propelled; hydrostatic transmission HR215SXA: Manual starting, self-propelled; mechanical transmission HR215SMA: Manual & electric stat-tino, self-propelled; mechanical transmission Maximum Length Handlebar raised: 63.8 in (162 cm) (handlebar extended) Handlebar lowered: 68.5 in (174 cm) Minimum Length (handlebar folded) 35.0 in (89 cm) Width at cutter deck 22.8 in (58 cm) Maximum Height (handlebar Handlebar raised: 44.5 in (113 cm) extended and cutting height Handlebar lowered: 38.2 in (97 cm) adiusted to 3 in: 7.7 cm) Minimum Height (grass bag removed, handlebar 20.1 in (51 cm) folded, cutting height adjusted to 3/4 in; 2.0 cm) Dry Weight HR215PXA: 91.5 lb (41.5 kg) (including grass bag) HR215HXA: 101.4 lb (46.0 kg) HR215SXA: 100.3 lb (45.5 kg) HR215SMA: 109.1 lb (49.5 kg) Grass Bag Capacity 2.36 bushels; 21.9 US gal (83 PI Cutting Width 20.9 in (53 cm) Cutting Height (adjustable) 3/4 in (2.0 cm), l-1/4 in (3.3 cm), l-3/4 in (4.5 cm), 2-l/4 in (5.6 cm), 2-5/8 in (6.7 cm), 3 in (7.7 cm) ENGINE Engine Model Engine Type Displacement Bore and Stroke Ignition System Ignition Timing GXV140 4-stroke, overhead-valve, single cylinder, forced air-cooled 8.2 cu in (135 cc) 2.52 x 1.65 in (64 x 42 mm) Transistorized magneto 25O BTDC Spark Plug Gap 0.024-0.028 in (0.6-0.7 mm) NOTE: Specifications are subject to change without notice. 64
-s\op = &ARK T PLUG CHARRING COIL SWITCH (HR215SMA ONLY) (HR215SMA ONLYI (PXA/HXA/~XA OIIIY) ENGINE WIRE COLOR CODES BI . Black Gr . . Green W . . . . . White BI/R . . Black/red stripe Bl/W Black/white stripe CONTROL BOX (HR215SMA ONLY) ENGINE SWITCH CONTINUITY TERMINALS 5. Ignition 7 . . Ground 8. Starter relay 9. . . Battery
14. WARRANTY SERVICE Owner Satisfaction Your satisfaction and goodwill are important to your dealer and to us. All Honda warranty details are explained in the Distributor’s Limited Warranty. Normally, any problems concerning the product will be handled by your dealer’s service department. If you have a warranty problem that has not been handled to your satisfaction, we suggest you take the following action: l Discuss your problem with a member of the dealership management. Often complaints can be quickly resolved at that level. If the problem has already been reviewed with the Service Manager, contact the owner of the dealership or the General Manager. l If your problem still has not been resolved to your satisfaction, contact the Power Equipment Division of American Honda Motor Co., Inc. American Honda Motor Co., Inc. Power Equipment Division P.O. Box 100021 Duluth, Georgia 30136-9421 Telephone: (404) 497-6400 We will need the following information in order to assist you: - Your name, address, and telephone number - Product model and serial number (see pages 8 & 9) - Date of purchase - Dealer name and address - Nature of problem After reviewing all the facts involved, you will be advised of what action can be taken. Please bear in mind that your problem will likely be resolved at the dealership, using the dealer’s facilities, equipment, and personnel, so it is very important that your initial contact be with the dealer. Your purchase of a Honda product is greatly appreciated by both your dealer and American Honda Motor Co., Inc. We want to assist you in every way possible to assure your complete satisfaction with your purchase. 67
Current customer service contact information: United States, Puerto Rico, and U.S. Virgin Islands: Honda Power Equipment dealership personnel are trained professionals. They should be able to answer any question you may have. If you encounter a problem that your dealer does not solve to your satisfaction, please discuss it with the dealerships management. The Service Manager or General Manager can help. Almost all problems are solved in this way. If you are dissatisfied with the decision made by the dealerships management, contact the Honda Power Equipment Customer Relations Office. You can write: American Honda Motor Co., Inc. Power Equipment Division Customer Relations Office 4900 Marconi Drive Alpharetta, GA 30005-8847 Or telephone: (770) 497-6400 M-F, 8:30 am - 7:00 pm EST When you write or call, please provide the following information: • Model and serial numbers • Name of the dealer who sold the Honda power equipment to you • Name and address of the dealer who services your equipment • Date of purchase • Your name, address, and telephone number • A detailed description of the problem