Honda H R B 215 Manual
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Thank you for purchasing a Honda lawn mower. This manual describes operation and maintenance of Honda HR215 rotary mowers. All information in this publication is based on the latest product information available at the time of printing. Honda Power Equipment Mfg., Inc. reserves the right to make changes at any time without notice and without incurring any obligation. No part of this publication may be reproduced without written permission. This manual is a permanent part of the mower, and it must stay with the mower if resold. Honda HR215 mowers meet CPSC blade safety requirements for walk-behind rotary mowers. Honda HR215 mowers are not factory-equipped with spark arresters. In some areas, it is illegal to operate an engine without a USDA qualified spark arrester. Check local laws and regulations before operating. An optional spark arrester is available from authorized Honda lawn mower dealers. READ THIS OWNER’S MANUAL CAREFULLY. Pay special attention to these symbols and any instructions that follow: m Indicates serious injury or death WILL result if instructions are not followed. w Indicates a strong possibility that serious personal injury or death mav result if instructions are not followed. B Indicates a possibility that minor injury could result if instructions are not followed. 1 RCTlCE 1 Indicates that equipment or property damage could result if instructions are not followed. NOTE: Gives helpful information. Honda rotary mowers are designed to give safe and dependable service if operated according to instructions. Operating this mower requires special effort on your part to ensure your safety and the safety of others. B Careless operation or misuse may cause injury or property damage. Read and understand this owner’s manual before operating the mower. B Using this product for a purpose not intended may cause injury or property damage. Use only for mowing (cutting) grass, and for bagging cut grass when equipped with the standard grass bag or optional hard-shell grass catcher. If a problem should arise, or if you have any questions about your mower, see an authorized Honda lawn mower dealer. 01990 American Honda Motor Co., Inc - All Rights Reserved 1
l.SAFETY ........................................... 4 Safety Label Locations ............................... 4 Safety Information .................................. 5 Important Message to Parents .......................... 7 2. COMPONENT IDENTIFICATION . . . . . . . . . . . . . . . . . . . . . . . . . . 8 3. CONTROLS ...................................... ..lO Fuel Valve. ....................................... 10 Throttle Lever ..................................... 11 Engine Switch (HR215SMA) ........................... 12 ROTO-STOPLever..................................13 Drive Clutch Lever (HR215HXA, HR215SXA, HR215SMA) ..... 14 Shift Lever (HR215HXA, HR215SXA, HR215SMA) ........... 15 Handlebar Locking Knobs ............................. 16 Cutting Height Adjustment Levers ....................... 17 4.ATTACHMENTS.....................................18 Grass Bag (standard) ................................ 18 Hard-Shell Grass Catcher (optional) ...................... 19 Side-Discharge Chute (optional) .......................... 19 5. PRE-OPERATION CHECK ............................... 20 Blade ........................................... 20 Grass Bag ........................................ 21 Optional Attachments, ............................... 21 Engine Oil ........................................ 22 Fuel ............................................ 23 Air Cleaner ........................................ 25 Handlebar Height ................................... 26 Cutting Height. .................................... 26 6. OPERATION ........................................ 27 Starting the Engine ................................. 27 Clearing a Flooded Engine ............................. 29 Mower Operation ................................... 30 Stopping the Engine ................................. 33 High Altitude Operation .............................. 34 2
CONTENTS 7. 8. 9. 10. 11. 12. 13. 14. MOWING RECOMMENDATIONS. ........................ 35 TRANSPORTING .................................... 38 MAINTENANCE .................................... 39 Maintenance Schedule .............................. 39 Engine Oil Change .................................. 40 Air Cleaner Service ................................ 42 Spark Plug Service ................................ 44 Spark Arrester Maintenance (optional equipment) ........... 45 ROTO-STOP Cable Adjustment ........................ 46 Drive Clutch Cable Adjustment (HR215SXA & HR215SMA) .... 47 Drive Clutch Cable Adjustment (HR215HXA). .............. 48 Throttle Cable Adjustment ........................... 50 Shift Cable Adjustment (HR215SXA & HR215SMA) .......... 51 Carburetor Adjustment .............................. 52 Grass Bag Cleaning and Replacement ................... 53 Blade Removal and Installation ........................ 54 Battery Charging (HR215SMA) ........................ 56 STORAGE ........................................ 57 Preparation for Storage. ............................. 57 Storage ......................................... 59 Removal from Storage .............................. 60 TROUBLESHOOTING. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61 SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64 WIRING DIAGRAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65 WARRANTY SERVICE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67 3
1. SAFETY Read all safety instructions before operating the mower. UNDER NORMAL USAGE, THIS BAG MATERIAL ISSUBJECT TO DETERlORATlON AND WEAR AND SHOULD BE CHECKED FREGUENTLV FOR BAG REPLACEMENT. THIS BAG CONFORMS TO ANY REPLACEMENT MUST MEET THIS STANDARD. DO NOTSTART UtiLESS REAR DOOR IS CLOSEDOR BAGISIN PLACE. I READ OWNER’S MANUAL BEFORE OPERATING. n DISCONNECT THE SPARK PLUG CAP BEFORE CUTTER DECK AND CUTTER BLADE SERVICING. n DO NOT ALLOW ANYONE TO STAND IN FRONT OF MOWER I TO PREVfNT INJURY FROM THROWN OBJECTS: CLEAR AREA OF DEBRIS KEEP OTHERS AWAY. I TO PREVENT SERIOUS INJURY, DO NOT REACH INSIDE WHEN ENGINE is RUNNING. I DO NOT REMOVE GUARDS. GASOLINE IS FLAMMABLE. STOP ENGINE, AVOID HEAT, SPARKS, AND OPEN FLAME 11 KEEP HANDS and FEETAWAY 11 /
1. SAFETY SAFETY INFORMATION For your safety and the safety of others, pay special attention to these precautions: Operator Responsibility l Know how to stop the engine quickly in case of emergency. Understand the use of all controls. l Be sure that anyone who operates the lawn mower receives proper instruction. Allowing anyone, especially children, to operate the mower without proper instruction may result in serious injury. l Wear long pants and protective footwear. Operating the mower while barefoot or wearing sandals would increase the risk of injury. l Keep all persons and pets away from the mowing area. Blade Hazards The blade is sharp, and it turns at high speed. Accidental contact can cause serious injury. l If the mower tilts or overturns, the blade will be exposed; that will increase the risk of injury from blade contact and from thrown objects. l Keep your hands and feet away from the cutter deck while the engine is running. l Stop the engine before adjusting cutting height, or performing any inspection or maintenance l Wear heavy gloves to protect your hands from the blade when cleaning out the mower deck, or when inspecting or replacing the blade Disconnect the spark plug cap to prevent any possibility of accidental starting. Thrown Object Hazards Objects hit by the blade can be thrown with great force Thrown objects may cause serious injury or property damage l Before mowing, clear the lawn of sticks, stones, dog bones, and other litter and loose objects. Mow only in daylight, so you can see and avoid objects in the grass. l Before starting the mower, be sure that the grass bag, grass catcher, or side- discharge chute is in place, or that the discharge guard is closed. l Release the ROTO-STOP lever to stop the blade before reaching areas with gravel, loose stones, or landscaping material. l Broken pieces thrown from a worn or damaged blade can cause serious injury. Always inspect the blade before using the mower. 5
1. SAFETY Fire and Bum Hazards Gasoline is extremely flammable, and gasoline vapor can explode Use extreme care when handling gasoline KEEP OUT OF REACH OF CHILDREN. l Refuel in a well-ventilated area with the engine stopped. Keep flames and sparks away, and do not smoke in the area. l Refuel carefully to avoid spilling fuel. Avoid overfilling the fuel tank (there should be no fuel in the filler neck). After refueling, tighten the filler cap securely. If any fuel is spilled, make sure the area is dry before starting the engine l After use, turn the fuel valve OFF, and store the mower on a level surface Be sure the storage area is well-ventilated, and away from appliances, such as water heaters and clothes dryers. Dry grass and leaves are flammable l Always empty the grass bag when you’ve finished mowing, even if it’s not full. Stored lawn clippings are a fire hazard. l Honda HR215 mowers are not factory-equipped with spark arresters. It is illegal in some areas to operate an engine without a USDA qualified spark arrester. Check local laws and regulations. An optional spark arrester is available from authorized Honda lawn mower dealers. The engine and exhaust system become very hot during operation and remain hot for a while after stopping. Contact with hot engine components can cause burns and may ignite some materials. l Avoid touching a hot engine or exhaust system. l Allow the engine to cool before performing maintenance, transporting the mower, or storing the mower indoors. Carbon Monoxide Poisoning Hazard Exhaust contains poisonous carbon monoxide, a colorless and odorless gas. Breathing exhaust can cause loss of consciousness and may lead to death. l If you run the engine in an area that is confined, or even partially enclosed, the air can become contaminated with a dangerous amount of exhaust gas. To keep exhaust gas from building up, provide adequate ventilation. 6
1. SAFETY IMPORTANT MESSAGE To PARENTS YOUR CHILDREN’S SAFETY IS VERY IMPORTANT to Honda. That’s why we urge you to read this message before letting your youngster operate this lawn mower. lawn mowers are tools, not toys. As with any equipment, bad judgments can result in serious injuries. You can help prevent accidents by making good decisions about it when, and how your youngster operates this equipment. The first question you’ll need to ask is whether your youngster is capable of operating this mower safely. Remember, young people vary widely, and AGE IS NOT THE ONLY FACTOR. Physically, a youngster must be LARGE ENOUGH AND STRONG ENOUGH to easily start the mower and control its direction. The youngster also needs enough size, strength, and coordination to comfortably reach and operate the controls. Another, tougher question you need to ask is if your youngster has enough MATURITY AND RESPONSIBILITY to safely operate this mower. Does the young person think through problems and come to logical solutions? Be honest! Anyone who takes unnecessary risks and doesn’t obey rules should not operate this lawn mower. If you decide that your son or daughter can handle the mower safely, CAREFULLY READ THE OWNER’S MANUAL with your youngster. Make sure you both understand all instructions and warnings. Also, be sure your youngster wears sturdy shoes and other protective clothing when operating or handling the mower. SUPERVISION is also very important. Walk with your youngster during the first few minutes of mowing. Even after the youngster has become confident with the mower, do not let the young person use the mower without good adult supervision. An adult should also be present during refueling and maintenance In fact, it’s up to parents to make sure that the mower is properly maintained and kept in safe operating condition. By always placing safety first, your youngster will acquire useful skills and a sense of accomplishment. And you’ll both get the best results from your lawn mower. ‘7
2. COMPONENT IDENTIFICATOON ROTO-STOP ROTO-STOP BUTTON ENGINE SWITCH & BATTERY FOR ELECTRIC STARTER SCHARGE GUARD FUEL TANK CAP CUTTING LOCKING KNOBS CUTTING HEIGHT ADJUSTMENT LEVER DECK ENGINE SERIAL NUMBER (on back of engine) MUFFLER CAP DRAIN BOLT Record the frame and engine serial numbers for your reference. Refer to the serial numbers when ordering parts, and when making technical or warranty inquiries (see page 67). Frame serial number: - ___ - - - - - Engine serial number: GXV140- - - - - - - - 8