honda cr v 19997 2000 User Manual

20. Remove the parts on the transfer shaft, and remove
the transfer shaft from the transfer housinq.
TRANSFER SHAFT
TRANSFER HOUSINGTAPEFED ROLLERBEARNG
TRANSFERCOLLAR
TRANSFER DRIVEGEAR
THRUST SHIM, 25 mmSelective pan
CONICAL SPRINGWASHERReplace.
Transf€r Driven Gear Shaft Starting Torque Inspsction
and Adjustment
21. Secure the transfer housing in a bench vise with
soft jaws, To prevent damage, always use soft jaws
or equivalent materials between the transfer hous-
ing and the vise.
22. Install the...

Transfer Assembly
Reassembly (contd)
Secure the transfer housing in a bench vise with
soft jaws. To prevent damage, always use soft jaws
or equivalent materials between the transfer hous-
ing and the vise.
Install the special tool on the companion flange,
then tighten the transfer driven gear shaft locknut
while measuring the starting torque of the transfer
driven gear shaft.
STARTING TOROUE:
0.s8 - 1.39 N.m
{10.0 - 14.2 kgf.cm,8.68 - 12.3 lbf.in)
TIGHTENING TOROUE:
132 - 216 N.m
{13.5 - 22.0 kgf.m, 98...

30. Put a 14 mm Allen wrench in the gear side of the
transfer shaft. then secure the Allen wrench in a
bench vise. Tighten the transfer shaft locknut. {The
locknut has left-hand threads,)
TOROUE: 118 N.m (12.0 kgf.m, 87 lbt.ft)
Stake the locknut on the transfer shaft using a 3.5
mm ounch.
al
14 mm ALI-EN WRENGH
0.7 - 1.2.nm{0.0:1- 0.C5 in}PU CH3.0 - 3.5 rnm
Total Starting Tolqu€ Insp€ction and Adiustment
32. TemDorarilv install transter cover A without the O-
flng.
HOUSING
TMNSFER COVER A
e
€
v
E-...

Transfer Assembly
35.
Reassembly (contdl
36.
Remove taansfer cover A.
lf the measurement is out of specification, remove
the 68 mm thrust shim from transfer cover A by
heating the cover to almost 212F (100C) using a
heat gun. Do not heat the cover higher than 212F(100C). Let the cover cool to room temperature
before adjusting the starting torque,
lf the measurement is within the specification, go to
step 40.
HEAT GUN
14-248
37. Select the 68 mm thrust shim.
THRUST SHIM, 58 mm
Shim No.Part...

38. Install the 68 mm thrust shim using the special
tools.
PRESSDRIVER07743 - 001 0000
ATTACHMENT,62x68mrr|077a6 - (x)10500
39.After replacing the 68 mm thrust shim. recheck and
make sure the total starting torque is within the
specification.
AEARING OUTER RACE
40. Install the new O-rings on transfer covers A and B,
then installthe covers on the transfer housing
6x1.0mm12 N.m 11.2 kgt.D,8.7 rbf.ftlTRANSFEN COVER B
O.RINGReplace.
8 r 1.25 rnm24 N.m 12.4 kgl.m, 17 lbfftl
Replace.
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Transmission
Reassembly
NOTE:
. The illustration shows the 4WD automatic transmission; the 2WD is similar.. Clean all parts with ATF.. Replace the following parts:- O-rings- Lock washers- Gaskets- Sealing washers- Locknuts and conical spring washers of each shaft
ATF FEED PIPE
/
ATF FEED PIPES145 mm
SERVO DETENTBASE(37 -98 modeb onlylATF LUBRICATIONPLATE6x1.0mm
2 Bolts99 - 00 models: 1 Bolts
LOCK.UP VALVEBODY
LOCK.UP SEPARATORPLATE
REGULATOR VALVEBODY
DOWEL PIN
DOWEL PIN
VALVE SPRING
STATOR SHAFT
-...

1.Install the suction pipe collar and the ATF magnet
{2WD) in the torque converter housing, if necessary.
lnstall the main seDarator Dlate and the two dowel
pins on the torque converter housing,
Install the ATF pump drive gear. ATF pump driven
gear, and ATF pump driven gear shaft on the torque
converter housing. Installthe ATF pump driven gear
with its grooved and chamfered side facing down.
ATF PUMPGEAR
ATF PUMP D{IVEf{GEAR SHAFT
ATF PUiPORIVEN GEAR
Grooved and chamteredside faces separatorplate.
MAIN...

Transmission
Reassembly (contd)
TRANSMISSION HANGER
6xl.0mm12 N.m (1.2 kgl.m,8.7 rbt.ft)
MAINSHAFT SPEEDSENSOB
TRANSMISSION HOUSING MOUNNNG BOLT10 x L254,1 N.m {/4WD: 192WD: 18
t
f,
llf, l
gil /
COUNTERSHAFT BEVERSE GEAB
LOCK WASHER
MAINSHAFTSUB.ASSEMBLY
OOWEL PIN14x25mm
TRANSMISSION HOUSINGGASKET
DOWEL PIN14x25mm
REVERSE SHIFTFORK
DOWEL PIN14 x 20 rnm
NEEDLE BEARING
REVERSE SELECTOR
COUNTERSHAFTSUB.ASSEMBLY
DIFFERENTIAL ASSEMBLY
TRANSFES ASSEMBLY(4wDl
14-252
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17.
18.
19.
20.
21.
Install the sub-shaft assembly in the transmission
housing (see page 14-210 and 14-2111.
lnstall the ATF magnet (4WD) in the transmission
housing, if necessary.
Install the reverse idler gear and gear shaft holder
(see page 14-231).
Install the differential assembly in the torque con-
verter housing.
Assemble the mainshaft and countershaft sub-
assembly (see page 14-206 and 14 207],, then install
them together in the torque converter houslng.
COUNTERSHAFTSUB-ASSEMBLY
Turn the shift...

Transmission
28.
Reassembly (contd)
PARX GEAR
ONE.WAY CLUTCH
BEARING
Install the mainshaft speed ssnsor (with new O-ring) on the transmission housing.
Install the park lever on the control shaft, theninstall the lock bolt with a new lock washer. Do notbend the lock tab of the lock washer in this step;bend it after checking the park pawl engagement instep 45.
Assemble the one-way clutch and the park gear onthe countershaft 1st gear (see page l4-2Og).
Lubricate these pans with ATF:. Countershaft threads....