honda cr v 19997 2000 User Manual
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Page 771
5C. 36. Install the sub-shaft lst gear on the sub-shaft. Install the mainshaft 1st gear collar, mainshaft 1st gear, needle bearing, thrust needle bearing, and the thrust washer on the mainshaft. Wrap the shaft splines with tape to prevent O-ring damage, then install new O-rings on the mainshaft lnstallthe 1st clutch assemblv on the mainshaft lST CLUTCHASSEMELY O.RINGS ,te SUB.SHAFTlST GEAR .A/.bwt THRUST WASHER IHRUST NEEDLEBEANING NEEDLE BEARING MAINSHAFT1ST GEAR MAINSHAFT 39. 1ST GEARCOLLAB Align the...
Page 772
Transmission Reassembly lcontd) 44. Set the park lever in @ position, then verify that thepark pawl engages the park gear. lf the pawl does not engage fully, check the distancebetween the park pawl shaft and the park leverroller pin (see page 14-231). Tighten the lock bolt and bend the lock tab. 1o tbffrl PARK GEAR 46. Install the end cover with two dowel pins and a newgasket {twelve bolts). TOROUE: 12 N.m (1.2 kgf.m, 8.7 tbf.ft) 6 r 1.O mm PARK PAWL 6 x 1.0 mm EOLT HOLE{Used in step 50.) END COVER...
Page 773
49. Set the control shaft to E position, and install the A,/T gear position switch on it. CONTROL SHAFT l( ((,,, ,. * $*\.t+- NN 6x1.0mm12 N.m 11.2 kgt.m,8.7 tbf.ftl 6xl.0mm12 N.m 11.2 kgfm, 8,7 gtt - 00 MoDELS{6 position3}T Install the A/T gear position switch cover, then install the harness clamps of the AviT gear position switch harness on the end cover and the transmis- sion housing. 50. CONTROL SHAFT HARNESS CLAMP HARNESS CLAMP Clean the areas where the transfer assembly con- tacts the...
Page 774
Torque Converter/Drive Plate 6 x 1.0 rnin12 N..t| {1.2 kgt.m, 8.7 lbt.frl DBIVC PTATE 12 x 1.0 mm74 .m (7.5 lgt.m, 54 tbt.ft)Torque in I crisscross oattern. o 0o 14-258 www.emanualpro.com
Page 775
Transmission 1. lnstallation Flush the ATF cooler as described on page 14-264 and 14-265. Install the torque converter assembly on the main- shaft with a new O-ring. lnstall the starter on the transmission housing, and install the 14 mm dowel pins in the torque converter housing. 44 N.m {{.5 kgf.m,33 rbf.f0 Place the transmission on a jack, and raise it to engine level. Anach the transmission to the engine, then install the rear engine mounting bolts and the transmis- sion housing mounting bolt (rear...
Page 776
Transmission Installation (contdl 8. Install the transmission housing mounting bolts. TRANSMISSION HOUSING MOUNTING BOLTS12 x 1.25 mm54 N.m 16,5 kgf.m, a7 lbtftl 9. Remove the transmission jack. 10. Attach the torque convener to the drive plate witheight bolts. Rotate the crankshaft as necessarv totighten the bolts to ll2 of the specified torque, thento the final torque, in a crisscross pattern. Aftertightening the last bolt. check that the crankshaftrotates freelv. 6x1.0mln12 N.m (1.2 tgt m,8.t...
Page 777
17. Install the right and left driveshafts (see section 18). While installing the right driveshaft in the differen- tial, be sure not to allow dust or other foreign parti- cles to enter the transmission. NOTE: . Clean the areas where the right driveshaft con- tacts the transmission (differential) with solvent or carburetor cleaner, and dry with compressed air. . Turn the right and left steering knuckle fully out- ward, and slide the right driveshaft into the dif- ferential until you feel its spring clip...
Page 778
Transmission Installation (contdl 2WD: Install the control lever with a new lock washer to thecontrol shaft. Do not bend the shift cable excessivelv. 8 r 1.25 mm22 N.m|2.2 kgt.m,16 rbf.ft) SI{IFT CAELECOVER LOCK WASHER 6 x 1.0 mmReplace. 14 N.m 11.4 kgt.m,10 tbr.frl lnstallthe shift cable cover. Install exhaust pipe A. Connect the primary heated orygen sensor (primary HO2S) connector. GASKETSReplace. 22. 23. 10 x 1.25 m.n5r N.m {5.5 kgf.m,40 tbtftlReplace. SELF.LOCKING SELF-LOCKING NUT8 ! 1.25 mm16 N.m...
Page 779
26. Connect the vehicle speed sensor (VSS). the coun- tershaft speed sensor. and the A,/T gear position switch connectors, VEHICLE SPEEO SPEED SENSOACO{NECTOR Connect the lock-up control solenoid valve connec- tor, then install the harness clamp on the clamp bracket. HARNESS CI-AMP 27. RADIATOR HOSECLAMP TRANSMISSIONGROUND CAB1ITERMINAL LOCK-UP OONTROLSOLENOID VALVECONNECTOR 6x1.0mm12 Nm (1.2 kgi.m,8.? tbtftl 28. 29. Instail the transmission ground cable terminal on the transmission hanger, and install...
Page 780
Transmission Cooler Flushing @@ To prevent in;ury to face and eyos, atwayswear safety glasses ot a face shield when using thetlansmission flusher. This procedure should be performed before reinstallingthe transmission. 2. LCheck equipment for wear and cracks before using.Replace any worn or cracked components. Using the measuring cup. fill the tank with 21 ounces{approximately 213 lull) ol biodegradable flushingfluid (J35944 - 20). Do not substitute with any otherfluid. Follow the handling procedure on...