honda cr v 19997 2000 User Manual

Countershaft Assembly
Inspection
1. Inspect the gear surface and bearing surface Ior
wear and damage, then measure the countershaft
at points A, B, and C.
Standa.d:A: 36.000 - 36.015 mm
11.,1173 - f.ill79 inl
B: 36.98/t - 37.000 mm
{r.4561 - 1.4567 inl
C: 24.987 - 25.000 mm
{0.98:17 - 0.9843 inl
Servics Limit: A:35,95 mm (1.115 in)
B: 36.93 mm (1.454 in)
C: 24.94 mm (0.982 in)
lf anv part of the countershaft is less than the ser-
vice limit. reolace it with a new one.
lnspect for wear and damage.
13-32...

Reassembly
Note these items during reassembly:
. Press the 3rd, 4th, and sth gear on the countershaft
without lubrication.
. When installing the 3rd, 4th. and sth gears, suppon
the shaft on steel blocks and install the gears using a
press.
. Refer to page 13-28 for reassembly sequence.
1. Install the thrust shim, needle bearing, 1st gear, and
friction damper.
NOTE: Reassembly the friction damper on the lst
gear before installation.
rnrcrroru orn,leen ----.-4O)
lST GEAR
NEEDLE BEARING
THRUST SHIM
2....

Countershaft Assembly
Reassembly (contdl
4. Reassembly the friction damper on the spacer using
the sDecialtools and a Dress.
PRESS
t
ATTACHMENT,U2t 47 mfi07716 - 0010300
FRICTION DAMPERInspect for wear anddamage.
Install the 2nd gear by align the
fingers with 2nd gear grooves.
synchro cone the
GROOVE
13-34
6. Support the countershaft on a steel block as shown
and install 3rd gear using the special tools and a
press.
3RO GEAR
7. lnstall 4th gear using the special tools and a press.
PRESS
I
PRESS
t...

8. Install sth gear using the special tools and a press.
PRESS
I
DRIVER, 40 mm l.D.
07715 - 0030300
ATTACHMENT,30 mm LD.077,16 - 0030300
LInstall the needle bearing using the special tools
and a press, then installthe bearing outer race
PRESS
I
DRIVER. 40 mm l.D.077{6 - 0030100
ATTACHMENT,30 mm l.D.07746 - 0030300
NEEDLEBEASING
10. Install the ball bearing using the special tools and a
press.
PRESS
I
DRIVER. 40 mm LD.07746 - 0030100
ATTACHMENT,30 mm LD.077a6 - 0030300
11.Securely clamp the countershaft...

Synchro Sleeve, Synchro Hub
Inspection
1.Inspect gear teeth on all synchro hubs and synchro
sleeves for rounded off corners, which indicate
Install each synchro hub in its mating synchro
sleeve, and check for freedom of movement.
NOTE: lf replacement is required, always replace
the synchro sleeve and synchro hub as a set.
SYNCHROSLEEVE
SYNCHBOHUB
13-36
LONGER ?EETH
Installation
When assembling the synchro sleeve and synchro hub,
be sure to match the three sets of longer teeth (120
degrees apart) on the...

Synchro Ring, Gear
Inspection
Inspect the synchro ring and gear.
Ar lnspect the inside of the synchro ring for wear.
B: lnspect the synchro sleeve teeth and matching
teeth on the synchro ring for wear (rounded of0.
CCGOOO WORN
Cr Inspect the synchro sleeve teeth and matching
teeth on the gear tor wear (rounded off).
,,

u (-l
GOOO WORN
D: Inspect the gear hub thrust surface for wear.
E: Inspect the cone surface lor wear and roughness.
F: Inspect the teeth on all gears for uneven wear,
scoring, galling,...

Differential
lndex
NOTE: lf the * mark parts were replaced, the tapered
roller bearing preload must be adjusted (see page 13-
41).
*THRUST SHIMAdiustment, Page 1341
+BEARING OUTER RACEBeplacement, page 13 40Inspect for wear and damage.
*TAPERED ROLLERBEARINGReplacement, page l3-39Inspect for wear and damage.
10 x 1.0 mm103 N.m {10.5 kgf m, 75.9 lbf.ft}Left-hand threads
CARRIERBacklash inspection, page 13 38lnspect for cracks.
FINAL DRIVEN GEARReplacement, page 13-39Inspect for wear and damage
TRANSFER...

Final Driven Gear RePlacement
LRemove the bolts in a crisscross pattern in several
steps, and remove the final driven gear from the dif-
ferential carrier.
NOTE: The final driven gear bolts have left-hand
threads.
10 x 1.0 mm103 N.m (10.5 kgf m,75.9lbfftlLefthand threads
FINAL DRIVEN GEAR
lnsoect {or weal and damage
TRANSFER ORIVEN GEARInspect for wear and damage.
Install the final driven gear by tightening the bolts
in a crisscross pattern in several steps.
Tapered Roller Bearing
Replacement
Note these...

Differential
Bearing Outer Race Replacement
Note these items:
. The bearing outer race and tapered roller bearingshould be replaced as a set.. lnspect and adjust the tapered roller bearing preload
whenever the tapered roller bearing is replaced.
1. Remove the oil seals from the transmission housingand clutch housing (see page j3-43).
2. Drive the bearing outer race and thrust shim out ofthe transmission housing, or remove the bearingouter race and 75 mm shim from the clutch housingby heating the clutch...

Tapered Roller Bearing Preload Adiustment
lf any oJ the items listed below were replaced, the tapered
roller bearing preload must be adjusted.
. Transmission housing
. Clutch housing
. Differential carrier
o Tapered roller bearing and bearing outer race
. Thrust shim
. 75 mm sham
1. Remove the bearing outer race and thrust shim
from the transmission housing (see page 13-40)
NOTE:
. Do not reuse the thrust shim if the bearing outer
race was driven out.
. Let the transmission cool to room temperature il...