honda cr v 19997 2000 User Manual
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Page 441
Special Tools ll Ref. No. I Tool NumberDsscriptionOty I Page Roterence o o,6) @-o \9 a @6r @ o @ @ @ @ @ @ @ @ @ 07GAD - PG40100 07GAJ - PG20110 07GAJ - PG20130 07HAJ - PK40201 07JAC - PH80000 07JAD - PH80101 07JAD - PH80400 07LAD - PW50601 07RAB - 0020000 07746 - 0010100 07746 - 0010300 07746 - 0010400 07746 - 0010500 07746 - 0010600 07746 - 0030100 07746 - 0030300 07746 - 0030400 07749 - 0010000 07947 - SD90200 07979 - PJ40001 Driver Attachment Mainshaft Holder Mainshaft Base Preload Inspection Tool...
Page 442
MaintenanceBack-up Light Switch
Transmission Fluid
NOTE: Check the fluid with the engine OFF and vehicle
on level ground.
1. Remove the filler plug. then check the level and
condition of the fluid.
FILLER PLUG44 N.m {4.5 kgf.m. 33 lbf ftl
ll
Ptopet Level
\--ril /
HllllllTl /
Hllllrlll /_rf-F{--rno..
ll| | Replaco.
The fluid level must be up to the filler hole. lf it is
below the hole, add fluid until it runs out. then rein-
stall the tiller plug with a new washer.
lf the transmission fluid is diny,...
Page 443
Transfer Assembly
lnspection
@ Make sure tifts, iacks, and satety stands
are placed properly (see section 1).
L Raise the front of the vehicle, and support it with
safety stands (see section 1).
2. Set the parking brake, and block both rear wheels
securely.
3. Shift to neutral oosition.
4. Make a reference mark across the DroDeller shaft
and the transfer assembly flanges,
REFERENCE
8 x 1.25 mm32 N.m (3.3 kg{.m.24 rbf.ftlReplace.
Separate the propeller shaft from the transfer
assemDty.
5.
13-4
6. Set a...
Page 444
Removal
!@@ Make sure the lifts, i8cks. and safety stands
are placed properly {see section 1}.
1. Raise the front of the vehicle, and support it with
safety stands (see section 1).
2. Set the parking brake, and block both rear wheels
securely.
3. Drain the manual transmission fluid Reinstall the
drain plug with a new sealing washer.
4. Disconnect the heated oxygen sensor (HO2S) con-
nector.
SELF.L(rcKNGNUTReplace.
SELF-LOCKI{GNUTReplac€.
5. Remove exhaust oipe A.
6. Make reference marks across the...
Page 445
Transfer Assembly lnstallation 1. Install a new O-ring on the transfer assembly. 8 x 1.25 mm24 N.m (2.4 kgt m,17 rbt.ftl 10 x 1.25 mm44 N.m (4.5 kgJ.m, 2. DOWEL PIN Replace.TRANSFEBASSEMBLY Clean the areas where the transfer assembly con tacts the transmission with solvent or carburetor cleaner, and dry with compressed air. Then apply MTF to the contact areas. Installthe transfer assembly on the transmission. NOTE: While installing the transfer assembly on the transmission, do not allow dust or other...
Page 446
Transmission AssemblY
Removal
@FMak. sw. iack and safety stands are placed propel-
ly, and hoist brackets are attached to collect position
on the engine,
. Apply parking brake and block rear wheels so vehicle
will not roll off stands and lall on you while working
under it.
CAUTION: Use fender covers to avoid damaging painted
surfaces.
1. Disconnect the negative {-) cable first, then the pos-
itive (+) cable from the batterY.
2. Remove the intake air duct and air cleaner houslng
(see section 5).
3....
Page 447
Transmission Assembly Removal (contdl 6. Remove the cotter pins, washers, plastic washers. cable from the levers. then remove the steel shift cable, and select 1. 8. Remove the cable bracket from the clutch housing. Disconnect the vehicle speed sensor (VSS) connec-tor. -------------.2 13-8 9. Remove the bolts. four upper transmission mou nting 10. 11. Drain transmission fluid (see page 13-3). Remove the guard bar and the splash shield. MOUNNNG BOLTS www.emanualpro.com
Page 448
12. Disconnect the heated oxygen sensor (HO2S) con- nector, then remove the exhaust pipe A. GASKETReplace. HO2S CONNECTOR NUTReplace. EXHAUST SELF.LOCKINGReplace. GASKETReplace. Mark reference marks on the joint of the transfer and the propeller shaft. 8 x 1.25 mmReplace. Separate the propeller shaft from the transfer assemDly. REFERENCE MABKS 14. 15. Remove the cotter pins, and castle nuts. then sepa- rate the ball ioints from the lower arm (see sectlon 18). OAMPER PINCH BOLT CASTLE NUTNUTReplace. 17....
Page 449
Transmission Assembly Removal (contd) 20. Remove the intermediate shaft. 21.Tie plastic bags over the both ends of the intermedi- ate shaft. Coat all precision finished surfaces withclean engine oil. Remove the rear engine stiffene. and clutch hous-Ing cover. 13-10 23. Remove the right front mounvbracket. RIGHT FRONTMOUNT/BRACKET Place a jack under the transmission, raise it just enough to take it off of the mounts, then remove the transmission mount bracket and transmission mount. TRANSMISSION MOUNT...
Page 450
25. Remove the transmission mounting bolts and the rear engine mounting bolts. REAR ENGINE MOUNTING BOLTSReplace. TRANSMISSION Pull the transmission away from the engine until it clears the mainshaft, then lower it on the transmis- sion jack. NOTE: Take care not to bend the clutch line. Remove the starter motor and hose clamp from the transmission housing. STARTERMOTOR 28. Remove the release tork boot. release bearing, and release fork from the clutch housing RELEASEBEANING 13-1 1 www.emanualpro.com