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Global Garden Products XK 140 HD, XK4 160 HD Instructions Manual
Global Garden Products XK 140 HD, XK4 160 HD Instructions Manual
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41 DEUTSCHDE 5.5.1 Kontrolle – Einstellung Siehe “4.3”. 5.5.2 Ablassen 1. Betreiben Sie das Gerät mit wechselnden Ge- schwindigkeiten 10-20 Minuten, sodass das Getriebeöl erwärmt wird. 2. Stellen Sie das Gerät waagerecht auf. 3. Ziehen Sie beide Auskupplungshebel heraus, siehe Abb. 6. 4. Positionieren Sie einen Auffangbehälter unter der Hinterachse und einen unter der Vorder- achse. 5. Öffnen Sie den Ölbehälter durch Abnehmen des Deckels. Siehe 9:R. Für die Ölablassschraube darf auss- chließlich ein 3/8-Zoll-Vierkantschlüs- sel benutzt werden. Andere Werkzeuge zerstören die Schraube. 6. Demontieren Sie die Ölablassschraube von der Hinterachse. Reinigen Sie die Öffnung und ver- wenden Sie einen 3/8-Zoll-Vierkantschlüssel. Siehe Abbildung 11. 7. Demontieren Sie zwei Ablassschrauben von der Vorderachse. Verwenden Sie einen 12-mm- Steckschlüssel. Lassen Sie das Öl aus Vorder- achse und den Leitungen ablaufen. Siehe Abb. 12. 8. Kontrollieren Sie, ob die Dichtungen an den Ablassschrauben der Vorderachse intakt sind. Siehe Abb. 12. Bringen Sie diese Schrauben wieder an. Anzugsdrehmoment: 15-17 Nm. Bei einem Anzugsmoment über 5 Nm wird die Ölablassschraube beschädigt. 9. Kontrollieren Sie, ob die Dichtung für die Ölab- lassschraube an der Hinterachse intakt ist. Siehe Abb. 11:Y. Bringen Sie wieder an der Hinter- achse an. Ziehen Sie die Ölablassschraube mit 5 Nm fest. 10.Entfernen Sie das Öl aus dem tieferen Behälter- teil mithilfe eines Ölsaugers. Siehe Abb. 13. 11.Entsorgen Sie das Öl gemäß den lokalen Bes- timmungen zur Deponierung. 5.5.3 Einfüllen Der Motor darf nie eingeschaltet wer- den, wenn das hintere Absperrventil eingeschoben und das vordere Absper- rventil herausgezogen ist. Andernfalls werden die Dichtungen für die Vorderachse zerstört. 1. Befüllen Sie den Ölbehälter mit dem neuen Öl.Wenn der Motor in geschlossenen Räu- men betrieben werden soll, muss die Vorrichtung für die Abgasabsaugung mit dem Auspuff des Motors verbun- den sein. 2. Stellen Sie sicher, dass das Absperrventil an der Hinterachse herausgezogen ist. 3. Starten Sie den Motor. Dabei wird das Absper- rventil an der Vorderachse automatisch hinein- geschoben. 4. Ziehen Sie das Absperrventil an der Vorder- achse heraus. ACHTUNG! Das Öl wird äußerst schnell in das System gesaugt. Der Behälter muss stets befüllt sein. Es darf keine Luft eingesaugt werden. 5. Bringen Sie das Fahrpedal in die Vorwärtsstel- lung, indem Sie es mit einem Holzkeil o.s.ä. blockieren. Siehe Abb. 14. Befüllen Sie an- schließend den Ölbehälter mit neuem Öl. 6. Lassen Sie das Gerät eine Minute im Vorwärts- betrieb laufen. 5.6 RiemenübertragungÜberprüfen Sie nach 5 Betriebsstunden, ob sämtli- che Riemen intakt und unbeschädigt sind. 5.7 LenkungDie Lenkung ist nach 5 Betriebsstunden zu kon- trollieren/nachzustellen. Anschließend ist dies alle 100 Betriebsstunden zu wiederholen. 5.7.1 Kontrolle Drehen Sie das Rad mit kurzem ruckartigen Zie- hen nach vorn und hinten. Es darf kein mecha- nisches Spiel an den Lenkketten vorliegen. 5.7.2 Einstellung Justieren Sie die Lenkketten bei Bedarf wie folgt: 1. Stellen Sie das Gerät auf geradeaus ein. 2. Justieren Sie die Lenkketten mit den zwei Mut- tern, die sich unter dem Knicklenkpunkt befind- en. Siehe Abb. 16. 3. Justieren Sie beide Muttern gleich und so weit, bis kein Spiel mehr vorliegt. 4. Fahren Sie das Gerät zur Probe geradeaus und überprüfen Sie, ob sich das Rad nicht schräg gestellt hat. 5. Ist das Rad schräggestellt, lösen Sie die eine Mutter und ziehen Sie die andere Mutter an. Die Lenkketten nicht zu stark spannen. Die Lenkung wird dann schwergängig und der Versch- leiß der Ketten nimmt zu.
42 DEUTSCHDE 5.8 Batterie Säure, die mit Augen oder Haut in Kon- takt kommt, verursacht schwere Verlet- zungen. Ist ein Körperteil mit Säure in Kontakt geraten, sofort mit reichlich Wasser spülen und einen Arzt auf- suchen. Bei der Batterie handelt es sich um ein ventilges- teuertes Modell mit 12 V Nennspannung. Eine Kontrolle oder Auffüllung der Batterieflüssigkeit ist weder möglich noch nötig. Die einzige er- forderliche Wartungsmaßnahme besteht in der Au- fladung, z.B. nach einer langen Lagerung. Vor ihrer ersten Verwendung muss die Batterie vollständig aufgeladen wer- den. Sie ist darüber hinaus stets in vollgeladenem Zustand zu lagern. Wird die Batterie in entladenem Zustand ge- lagert, treten schwerwiegende Schäden auf. 5.8.1 Laden per Motor Die Batterie kann in erster Linie mithilfe des Mo- torgenerators aufgeladen werden. Gehen Sie dabei wie folgt vor: 1. Montieren Sie die Batterie im Gerät gemäß der folgenden Anleitung. 2. Stellen Sie das Gerät im Freien auf oder mon- tieren Sie eine Absaugvorrichtung für Abgase. 3. Starten Sie den Motor gemäß der Gebrauchsan- weisung. 4. Betreiben Sie den Motor ohne Unterbrechung für die Dauer von 45 Minuten. 5. Stellen Sie den Motor ab. Die Batterie ist nun- mehr vollständig aufgeladen. 5.8.2 Laden mit Batterieladegerät Beim Aufladen mithilfe eines Batterieladegeräts ist ein Gerät mit Konstantspannung zu verwenden. Hinweise zum Kauf eines Batterieladegeräts mit Konstantspannung erhalten Sie von Ihrem Fach- händler. Bei Verwendung eines Standardladegeräts kann die Batterie beschädigt werden. 5.8.3 Demontage/Montage Die Batterie befindet sich unter der Motorhaube. Bei einer Demontage/Montage gilt Folgendes für den Anschluss der Kabel: • Bei der Demontage: Trennen Sie zuerst das schwarze Kabel vom Batterieminuspol (-). Trennen Sie danach das rote Kabel vom Batter- iepluspol (+). • Bei der Montage: Verbinden Sie zuerst das rote Kabel mit dem Batteriepluspol (+). Verbinden Sie danach das schwarze Kabel mit dem Batter- ieminuspol (-).Wenn die Kabel in der umgekehrten Reihenfolge angeschlossen bzw. getren- nt werden, besteht das Risiko für einen Kurzschluss sowie eine Beschädigung der Batterie. Durch das Vertauschen der Kabel wer- den Generator und Batterie zerstört. Ziehen Sie die Kabel fest an. Lose Kabel können Brände verursachen. Der Motor darf nie bei getrennter Bat- terie betrieben werden. Dadurch beste- ht die Gefahr für Schäden an Generator und elektrischem System. 5.8.4 Reinigung Oxidierte Batteriepole müssen gereinigt werden. Verwenden Sie dazu eine Stahlbürste und schmieren Sie die Pole mit Polfett ein. 5.9 Luftfilter, MotorDer Vorfilter (Schaumstofffilter) ist alle 25 Be- triebsstunden zu reinigen/auszutauschen. Der Luftfilter (Papierfilter) ist alle 100 Betriebss- tunden zu reinigen/auszutauschen. Hinweis: Wird das Gerät unter staubigen Bedin- gungen eingesetzt, sind die Filter häufiger zu rein- igen/auszutauschen. Demontieren/montieren Sie die Luftfilter wie folgt. 1. Reinigen Sie den Bereich um das Luftfilterge- häuse sorgfältig. 2. Demontieren Sie das Luftfiltergehäuse (15:A), indem Sie die zwei Klammern lösen. 3. Demontieren Sie das Filterpaket (15:B). Der Vorfilter ist über dem Luftfilter positioniert. Vorsichtig arbeiten, damit kein Schmutz in den Vergaser gelangt. Das Luftfiltergehäuse reini- gen. 4. Reinigen Sie den Papierfilter, indem Sie ihn leicht gegen eine ebene Fläche klopfen. Wenn der Papierfilter sehr schmutzig ist, sollte er aus- gewechselt werden. 5. Reinigen Sie den Vorfilter. Wenn der Papierfil- ter sehr schmutzig ist, sollte er ausgewechselt werden. 6. Gehen Sie bei der Montage in umgekehrter Rei- henfolge vor. Zur Reinigung des Papierfilters dürfen keine Druckluft oder Lösungsmittel auf Petroleumbasis bzw. kein Petroleum verwendet werden. Dadurch wird der Filter zerstört.
43 DEUTSCHDE 5.10 ZündkerzeDie Zündkerze(n) ist (sind) alle 200 Betriebss- tunden auszutauschen (d.h. bei jedem zweiten Gr- undservice). Bevor Sie die Zündkerze lösen, reinigen Sie deren Befestigung. Zündkerze : Champion RC12YC oder gleichwer- tig. Elektrodenabstand : 0,75 mm. 5.11 LufteinlassSiehe 9:T. Der Motor ist luftgekühlt. Verstopfun- gen im Kühlsystem schaden dem Motor. Der Lufteinlass des Motors ist alle 50 Betriebsstunden zu reinigen. Eine gründlichere Reinigung des Kühlsystems wird bei jedem Grundservice ausge- führt. 5.12 SchmierungSämtliche Schmierpunkte entsprechend der fol- genden Tabelle sind alle 50 Betriebsstunden sowie nach jedem Waschen zu schmieren. 5.13 SicherungBei elektrischen Störungen, Sicherung überprüfen bzw. austauschen, 20 A. Siehe 9:S. 6 PATENT- UND MUSTER-SCHUTZ Dieses Gerät oder Teile von ihm unterliegen fol- gendem Patent- und Musterschutz: SE9901091-0, SE9901730-3, SE9401745-6, US595 7497, FR772384, DE69520215.4, GB772384, SE0301072-5, SE04/000239 (PCT), SE0401554-1, SE0501599-5. GGP behält sich das Recht vor, ohne vorherige An- kündigung Änderungen am Produkt vorzunehmen. Objekt Maßnahme Abbil dung Knicklenk- punkt4 Schmiernippel. Fettspritze mit Universalfett verwenden. Solange pumpen, bis Fett austritt.17 Lenkketten Ketten mit Stahlbürste reini- gen. Mit Universalkettenspray schmieren.- Spannarme Lagerpunkte mit Ölkännchen schmieren und gleichzeitig die entsprechenden Bedienele- mente aktivieren. Am besten von 2 Personen auszuführen.18 Seilzüge der Bedie- nelementeSeilzugenden mit Ölkännchen schmieren und gleichzeitig die entsprechenden Bedienele- mente aktivieren. Am besten von 2 Personen auszuführen.18
44 ENGLISHEN 1 GENERAL This symbol indicates WARNING. Seri- ous personal injury and/or damage to property may result if the instructions are not followed carefully. You must read these instructions for use and the accompanying pamphlet “SAFETY INSTRUCTIONS” careful- ly, before starting up the machine. 1.1 SYMBOLSThe following symbols appear on the machine. They are there to remind you of the care and atten- tion required during use and maintenance. This is what the symbols mean: Warning! Read the instruction manual and the safety manual before using the machine. Warning! Watch out for discarded objects. Keep on- lookers away. Warning! Always wear hearing protectors. Warning! This machine is not designed to be driven on public roads. Warning! The machine, equipped with original ac- cessories, must not be driven in any direc- tion on slopes with a gradient greater than 10º. Warning! Risk of crushing injuries. Keep hands and feet well away from the articulated steer- ing joint. Warning! Risk of burn injuries. Do not touch the si- lencer/catalytic converter. 1.2 Designations Three versions of Park Compact are available and are designated in the table below: 1.3 References 1.3.1 Figures The figures in these instructions for use are num- bered 1, 2, 3, etc. Components shown in the figures are marked A, B, C, etc. A reference to component C in figure 2 is written “2:C”. 1.3.2 Headings The headings in these instructions for use are num- bered in accordance with the following example: “1.3.1 General safety check” is a subheading to “1.3 Safety checks” and is included under this heading. When referring to headings, only the number of the heading is normally specified. E.g. “See 1.3.1”. 2 DESCRIPTION 2.1 Transmission 2.1.1 HST The machine is rear wheel drive. The rear axle is equipped with a hydrostatic trans- mission with infinitely variable forward and re- verse gear ratios. The rear axle is also equipped with a differential to facilitate turning. Front mounted tools are driven by drive belts. 2.1.2 4WD The machine has 4-wheel drive. The power from the engine to the drive wheels is transferred hy- draulically. The engine drives an oil pump, which pumps oil through the rear and front axle drives. The front axle and rear axle are connected in se- ries, which means that the front wheels and rear wheels are forced to rotate at the same speed. To make turning easier, both axles are equipped with differential. Front-mounted implements are powered via drive belts. 2.2 SteeringThe machine is articulated. This means that the chassis is divided into a front and a rear section, which can be turned in relation to each other. The articulated steering means that the machine can turn around trees and other obstacles with an extremely small turning radius. MachineDesigna- tion XK 140 HD with hydrostatic transmission.HST XK4 160 HD with hydrostatic transmission and four wheel drive.4WD
45 ENGLISHEN 2.3 Safety systemThe machine is equipped with an electrical safety system. The safety system interrupts certain activ- ities that can entail a danger of incorrect manoeu- vres. For example, the engine cannot be started if the clutch-parking brake pedal is depressed. The operation of the safety system must always be checked every time before use. 2.4 Controls 2.4.1 Implement lifter, mechanical (1:A) To switch between working position and transport position: 1. Depress the pedal fully. 2. Release the pedal slowly. 2.4.2 Clutch-parking brake (1:B) Never press the pedal while driving. There is a risk of overheating in the power transmission. The pedal has the following three positions: •Released. The clutch is not activated. The park- ing brake is not activated. •Depressed halfway. Forward drive disengaged. The parking brake is not activated. •Fully depressed. Forward drive disengaged. The parking brake is fully activated but not locked. This position is also used as emergency brake. 2.4.3 Inhibitor, parking brake (1:C) The inhibitor locks the “clutch-brake” pedal in the depressed position. This func- tion is used to lock the machine on slopes, during transport, etc., when the engine is not running. Locking: 1. Depress the pedal (3:B) fully. 2. Move the inhibitor (3:C) to the right. 3. Release the pedal (3:B). 4. Release the inhibitor (3:C). Unlocking: Press and release the pedal (3:B). 2.4.4 Driving-service brake (1:F) If the machine does not brake as expect- ed when the pedal is released, the left pedal (1:B) should be used as an emer- gency brake.The pedal determines the gearing ratio between the engine and the drive wheels (= the speed). When the pedal is released, the service brake is activated. 1. Press the pedal forward – the machine moves forward. 2. No load on the pedal – the ma- chine is stationary. 3. Press the pedal backward – the machine reverses. 4. Reduce the pressure on the pedal – the machine brakes. 2.4.5 Throttle and choke control (1:D) (Prestige) A control for setting the engine speed and to choke the engine when starting from cold. If the engine runs unevenly there is a risk that the control is too far forward so that the choke is activated. This dam- ages the engine, increases fuel con- sumption and is harmful to the environment. 1. Choke – for starting a cold engine. The choke position is located at the front of the groove. Do not operate in this position when the engine is warm. 2. Full throttle – when the machine is in operation, full throttle should always be used. The full throttle position is approximately 2 cm behind the choke position. 3. Idling. 2.4.6Ignition lock (1:E) Do not leave the machine with the key in position 2 or 3. There is a fire risk, fuel can run into the engine through the carburettor, and there is a risk of the battery being discharged and damaged. Ignition lock used for starting/stopping the engine. Four positions: 1. Stop position – the engine is short- circuited. The key can be removed. 2/3. Operating position. 4. Start position – the electric start motor is activated when the key is turned to the spring-loaded start position. Once the en- gine has started, let the key return to oper- ating position 2/3.
46 ENGLISHEN 2.4.7 Power take-off (2:G) The power take-off must never be engaged when the front-mounted implement is in transport position. This will destroy the belt transmission. A lever for engaging and disengaging the power take-off for operating front-mounted accessories. Two positions: 1. Lever in forward position – power take- off disengaged. 2. Lever in backward position - power take-off engaged. 2.4.8 Clutch release lever A lever for disengaging the variable transmission. HST is equipped with a lever, connected to the rear axle. See (5:N). 4WD is equipped with two levers, connected to the rear axle (6:O) and the front axle (6:P). The disengagement lever must never be between the outer and inner positions. This overheats and damages the trans- mission. The levers enable the machine to be moved by hand without the help of the engine. Two positions: 1. Lever in the inner position – transmission engaged for normal operation. 2. Lever in the outer position – transmission disengaged. The machine can be moved by hand. The machine may not be towed over long distances or at high speeds. The transmission could be dam- aged. The machine must not be operated with the forward most lever in the outer po- sition. Risk of damage and oil leakage in the front axle. 2.4.9 Seat (3:I) The seat can be folded and is adjustable front-rear. The seat is locked in the folded up position using the catch (3:K) and ad- justed front-rear using the knobs (3:J). The seat is equipped with a safety switch that is connected to the machine’s safety system. This means that certain dangerous activities are not pos- sible when there is nobody in the seat.2.4.10 Engine casing (4:L) To access the fuel cock, battery and engine the engine is equipped with engine casing that can be opened. The engine casing is locked by a rubber strap. The engine casing is opened as follows: 1. Detach the rubber strap (4:M) at the front edge of the engine casing. 2. Carefully lift the engine casing back. Close in reverse order. The machine may not be operated un- less the engine casing is folded down and locked. Risk of burns and crushing injuries. 3 AREAS OF USE The machine may only be used for the following tasks using the genuine GGP accessories stated. The maximum vertical load on the towing hitch must not exceed 100 N. The maximum over-run load on the towing hitch from towed accessories must not exceed 500 N. NOTE! Before using a trailer – contact your insur- ance company. NOTE! This machine is not intended to be driven on public roads. 4 STARTING AND OPERATION The machine may not be operated un- less the engine casing is closed and locked. Risk of burns and crushing in- juries. 4.1 Filling with petrol (7:Q)Always use lead-free petrol. You must never use 2- stroke petrol mixed with oil. The tank holds 6 litres. The level can easily be read through the transparent tank. NOTE! Ordinary lead-free petrol is a perishable and must not be stored for more than 30 days. Operation Accessories, GGP original Mowing With cutting deck 95 C (all). With cutting deck 105 C (only 4WD). Snow clearance With snow blade. Snow chains and frame weights recommend- ed. Grass clipping and leaf collectionWith towed collector 30 or 42. Grass and leaf transportWith dump cart Standard, Maxi or Combi.
47 ENGLISHEN Environmental petrol can be used, i.e. alkylate petrol. This type of petrol has a composition that is less harmful for people and nature. Petrol is highly inflammable. Always store fuel in containers that are made especially for this purpose. Only fill or top up with petrol outdoors, and never smoke when filling or top- ping up. Fill up with fuel before starting the engine. Never remove the filler cap or fill with petrol while the engine is running or still warm. Never completely fill the petrol tank. Leave an empty space (= at least the entire filler tube plus 1 - 2 cm at the top of the tank) to allow the petrol to expand when it warms up without overflowing. See fig. 7. 4.2 Checking the engine oil levelOn delivery, the crankcase is filled with SAE 10W- 30 oil. Check the oil level every time before using to ensure it is correct. The machine should be standing on level ground. Wipe clean around the oil dipstick. Un- screw and pull it up. Wipe off the dipstick. Slide it down completely and tighten it. Then unscrew it and pull it up again. Read off the oil level. Top up with oil to the “FULL” mark, if the level comes below it. See fig. 8. The oil level must never exceed the “FULL” mark. This results in the engine overheating. If the oil level exceeds the “FULL” mark, the oil must be drained until the correct level is achieved. 4.3 Checking transmission oil level Check the oil level every time before using to ensure it is correct. The machine should be standing on level ground. Read off the oil level in the reservoir (9:R). It should be between the MAX and MIN marks. If necessary, top up with more oil. Type of oil: 4.4 Safety checksCheck that the results of the safety checks below are achieved when testing the machine in question. The safety checks must always be car- ried out every time before use. If any of the results below is not achieved, the machine must not be used! Take the machine to a service workshop for repair.4.4.1 General safety check 4.4.2 Electrical safety check The operation of the safety system should always be checked every time before use. 4.5 Start1. Open the fuel cock. See 10:U. 2. Check that the spark plug cable(s) is/are in- stalled on the spark plug(s). 3. Check to make sure that the power take-off is disengaged. 4. Do not keep your foot on the drive pedal. 5. Starting cold engine – put the throttle control in the choke position. Starting warm engine – put the throttle control at full throttle (approx. 2 cm behind the choke position). 6. Depress the clutch-brake pedal fully. 7. Turn the ignition key and start the engine. 8 Once the engine has started, move the throttle control gradually to full throttle (approx. 2 cm behind the choke position) if the choke has been used. Oil type 4WD Synthetic oil 5W-50 HST SAE 10W-30 (20W-50) Object Result Fuel lines and con- nections.No leaks. Electrical cables. All insulation intact. No mechanical damage. Exhaust system. No leaks at connections. All screws tightened. Oil lines No leaks. No damage. Drive the machine forwards/back- wards and release the driving-service brake pedal.The machine will stop. Test driving No abnormal vibrations. No abnormal sound. Status Action Result The clutch-brake pedal not depressed. Power take-off not activated.Attempt to start. The engine must not start. Engine running. Power take-off activated.The operator leaves the seat.The power take-off must disen- gage. Engine running. Remove the fuse. See 9:S.The engine must stop.
48 ENGLISHEN 9. When starting from cold, do not make the ma- chine work under load immediately, but let the engine run for a few minutes first. This will al- low the oil to warm up. When the machine is in operation, full throttle should always be used. 4.6 Operating tipsAlways check that there is the correct volume of oil in the engine. This is particularly important when operating on slopes. See 4.2. Be careful when driving on slopes. No sudden starting or stopping when driv- ing up or down a slope. Never drive across a slope. Move from the top down or from the bottom to the top. The machine may not be driven on slopes greater than 10º in any direction. Reduce the speed on slopes and when making sharp turns in order to retain control and reduce the risk of tipping over. Do not turn the steering wheel to full lock when driving in top gear and at full throttle. The machine can easily topple over. Keep hands and fingers well away from articulated steering joint and seat bracket. Risk of crushing injuries. Nev- er drive with the engine casing open. 4.7 StopDisengage the power take-off. Apply the parking brake. Allow the engine to idle 1-2 mins. Stop the engine by turning off the ignition key. Shut off the petrol cock. This is particularly impor- tant if the machine is to be transported on a trailer for example. If the machine is left unattended, re- move the spark plug cable(s) and re- move the ignition key. The engine may be very warm immedi- ately after it is shut off. Do not touch the silencer, cylinder or cooling fins. This can cause burn injuries. 4.8 Cleaning To reduce the risk of fire, keep the en- gine, silencer, battery and fuel tank free from grass, leaves and oil. To reduce the risk of fire, regularly check the machine for oil and/or fuel leakage. Clean the machine after each use. The following instructions apply for cleaning: • When washing the machine with water under high pressure, do not point the jet directly at axle seals, electrical components or hydraulic valves. • Do not spray water directly at the engine. • Clean the engine with a brush and/or com- pressed air. • Clean the engine’s cooling air intake (9:T). 5 MAINTENANCE 5.1 Service programmeIn order to keep the machine in good condition as regards reliability and operational safety as well as from an environmental perspective, GGP’s Service programme should be followed. Servicing carried out at an authorised workshop guarantees professional work using genuine spare parts. 5.2 PreparationAll service and all maintenance must be carried out on a stationary machine with the engine switched off. Prevent the machine from rolling by al- ways applying the parking brake. Stop the engine. Prevent unintentional starting of the engine by disconnecting the spark plug cable(s) from the spark plug(s) and re- moving the ignition key. 5.3 Tyre pressureAdjust the air pressure in the tyres as follows: Front: 0.6 bar (9 psi). Rear: 0.4 bar (6 psi). 5.4 Changing engine oilChange engine oil for the first time after 5 hours of operation, and subsequently after every 50 hours of operation or once a season. Change the oil more often (after 25 hours of oper- ation or at least once a season) if the engine has to operate under demanding conditions or if the am- bient temperature is high. Use oil according to the table below. Use oil without any additives. OilSAE 10W-30 Service classSJ or higher
49 ENGLISHEN Do not fill with too much oil. This can cause the engine to overheat. Change oil when the engine is warm. The engine oil may be very hot if it is drained off directly after the engine is shut off. Therefore allow the engine to cool a few minutes before draining the oil. 1. Attach the clamp on the oil drainage hose. Use a polygrip or similar. See fig. 10:V. 2. Move the clamp up 3-4 cm on the oil drainage hose and pull out the plug. 3. Collect the oil in a collection vessel. NOTE! Do not spill any oil on the drive belts. 4. Hand in the oil for disposal in accordance with local provisions. 5. Install the oil drainage plug and move the clamp back so that it clamps above the plug. 6. Remove the dipstick and fill up with new oil. Oil volume: 1.4 litres 7. After filling up the oil, start the engine and idle for 30 seconds. 8. Check to see if there is any oil leakage. 9. Stop the engine. Wait for 30 seconds and then check the oil level in accordance with 4.2. 5.5 Transmission, oil (4WD)The oil in the hydraulic power transmission must be checked/adjusted and changed at the intervals given in the table below. Type of oil: Synthetic oil 5W-50 Oil quantity when changing: approximately 3.5 li- tres. 5.5.1 Checking - adjusting Se “4.2”. 5.5.2 Draining 1. Run the machine at variable speeds for 10-20 minutes to heat up the transmission oil. 2. Position the machine completely horizontally. 3. Pull out both disengagement levers according to fig. 6. 4. Place one container under the rear axle and one under the front axle. 5. Open the oil reservoir by removing the cover. See 9:R.Only a 3/8” square drive may be used for the oil plug. Other tools will damage the plug. 6. Remove the oil plug from the rear axle. Clean the hole and use a 3/8” square drive. See figure 11. 7. Remove 2 drain plugs from the front axle. Use a 12 mm socket. Allow the oil in the front axle and pipes to run out. See fig. 12. 8. Check that the gaskets on the drain plugs of the front axle are intact. See fig. 12. Reinstall the plugs. Tightening torque: 15-17 Nm. The oil plug will be damaged if it is tightened more to than 5 Nm. 9. Check that the gasket on the oil plug of the rear axle is intact. See fig. 11:Y. Reinstall in the rear axle. Tighten the oil plug to 5 Nm. 10.Draw out the oil from the deeper section of the reservoir using an oil extractor. See fig. 13. 11.Dispose of the oil according to local regula- tions. 5.5.3 Filling The engine must never be run when the rear clutch release lever is pushed in and the front clutch release lever is pulled out. This will damage the front axle seals. 1.Fill the oil reservoir with the new oil. If the engine is run indoors, exhaust ex- traction equipment must be connected to the engine’s exhaust pipe. 2. Check that the rear axle’s clutch release lever is pulled out. 3. Start the engine. When the engine is started, the front axle’s clutch release lever slides inwards automatically. 4. Pull out the front axle’s clutch release lever. NOTE! The oil is drawn into the system very quickly. The reservoir must always be topped up. Air must never be drawn in. 5. Set the accelerator pedal to the forward position by blocking it using a wooden wedge. See fig. 14. Fill the oil reservoir by hand using new oil. 6. Run in the forward position for one minute. 7. Move the wooden wedge and set the accelerator pedal to the reverse position. Continue filling with oil. 8. Run in reverse mode for one minute. 9. Change driving direction once every minute as above and continue filling with oil until the bubbling in the reservoir stops. 10.Switch off the engine, install the oil reservoir cover and close the engine cover. Action1st time Then at intervals of Hours of operation Checking – adjusting level. - 50 Changing the oil. 5 200
50 ENGLISHEN 11.Test drive for several minutes and adjust the oil level in the reservoir. 5.6 Belt transmissionsAfter 5 hours of operation, check that all the belts are intact and undamaged. 5.7 SteeringThe steering must be checked/adjusted after 5 hours of operation and thereafter after 100 hours of operation. 5.7.1 Checks Briefly turn the steering wheel back and forth. There must be no mechanical clearance in the steering chains. 5.7.2 Adjustment Adjust the steering chains if required as follows: 1. Put the machine in the straight-ahead position. 2. Adjust the steering chains with the two nuts, lo- cated under the central point. See fig. 16. 3. Adjust both nuts by the same amount until there is no clearance. 4. Test drive the machine straight forwards and check that the steering wheel is not off centre. 5. If the steering wheel is off centre, undo one nut and tighten the other. Do not over-tighten the steering chains. This will cause the steering to become heavy and will in- crease wear on the steering chains. 5.8 Battery If acid comes into contact with the eyes or skin, this can cause serious injuries. If any part of the body has come into contact with acid, rinse immediately with copious amounts of water and seek medical assistance as soon as possible. The battery is a valve-regulated battery with 12 V nominal voltage. The battery fluid does not need to and cannot be checked or topped up. The only maintenance that is required is charging, for exam- ple after extended storage. The battery must be fully charged be- fore being used for the first time. The battery must always be stored fully charged. If the battery is stored while discharged, serious damage will occur. 5.8.1 Charging with the engine The battery can be charged using the engine’s gen- erator as follows: 1. Install the battery in the machine as shown be- low. 2. Place the machine outdoors or install an extrac- tion device for the exhaust fumes.3. Start the engine according to the instructions in the user guide. 4. Allow the engine to run continuously for 45 minutes. 5. Stop the engine. The battery will now be fully charged. 5.8.2 Charging using battery charger When charging using a battery charger, a battery charger with constant voltage must be used. Contact your dealer to purchase a battery charger with constant voltage. The battery can be damaged if a standard type battery charger is used. 5.8.3 Removal/Installation The battery is placed under the engine casing. Dur- ing removal/installation, the following applies re- garding connection of the cables: • During removal. First disconnect the black ca- ble from the battery’s negative terminal (-). Then disconnect the red cable from the battery’s positive terminal (-). • During installation. First connect the red cable to the battery’s positive terminal (+). Then con- nect the black cable to the battery’s negative ter- minal (-). If the cables are disconnected/connect- ed in the wrong order, there is a risk of a short-circuit and damage to the bat- tery. If the cables are interchanged, the gen- erator and the battery will be damaged. Tighten the cables securely. Loose ca- bles can cause a fire. The engine must never be driven with the battery disconnected. There is a risk of serious damage to the generator and the electrical system. 5.8.4 Cleaning If the battery terminals are coated with oxide, they should be cleaned. Clean the battery terminals with a wire brush and lubricate them with terminal grease. 5.9 Air filter, engineThe pre-filter (foam filter) must be cleaned/re- placed after 25 hours of operation. The air filter (paper filter) must be cleaned/re- placed after 100 hours of operation. NOTE! The filters should be cleaned/replaced more often if the machine operates on dusty ground. Remove/install the air filters as follows. 1. Clean carefully around the air filter cover.