Global Garden Products Lawn Mower 92 92 Hydro Instructions Manual

6.5 REPLACEMENT OF THE SMALL WHEELS
FOR THE DRIVE BELT

Remove the collector channel [see 5.3].
For better access to the parts concerned the drive
belt should also be slackened.
This is done by ...
➤In mechanical drive models:engaging the
parking brake 
➤In hydrostatic drive models:loosening the
stretcher nut 
(1)
The two wheels (2)are held onto the frame by two
nuts 
(3), with a spacer in between (4).
When reassembling, there should be kept in mind
that:
–thetall spacer
(4a)is to be fitted beneath the...

4/2005
Lastly ...

Adjust the drive engagement [see 4.4].

Refit the collector channel [see 5.3].
➤In hydrostatic drive models:reset the tension of the stretcher spring [see 4.4]. If only the front nut (1)
has been loosened without having touched the rear one, the right tension will be achieved by just tightening
up the nut 
(1).
Tightening torque
3Nuts for small wheels ...................... 25 ÷ 30 Nm
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6.5.1- REPLACEMENT OF THE SMALL WHEELS
FOR THE DRIVE BELT




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6.6 REPLACEMENT OF THE BLADES BELT
Loosen the screw (1), unfasten the safety pin (2)
and move the fork (3)to the side.
Turn the belt shifter 
(4)forward by enough to free
the belt 
(5)from the pulley (6).
Set the cutting plate in the lowest position, to obtain
greater accessibility and disengage the blades to
slacken off the belt. 
Remove the right-hand protective cover 
(7)by
unscrewing the nut 
(8)and loosening the screws
(9).
Remove the left cover 
(10)fixed by two screws (11).
Release the left spring...

6.7 REPLACEMENT OF THE LIFTING CABLE

Remove the collector channel [see 5.3].
Put the deck at the minimum cutting height, loosen
and release the adjuster 
(1)and loosen the nut (2)
for the drive pulley (3)in order to be able to take off
the cable 
(4).
Put the deck at the maximum height so that the
toothed sector turns to the back. Pass the cable
along the groove and insert the end 
(5)in the hous-
ing.
Put the cable back in its path around the pulley,
hook on the adjuster 
(1)and tighten the pulley nut...

© by GLOBAL GARDEN PRODUCTS
92
6.8.0- REPLACEMENT OF THE BLADES 
ENGAGEMENT CABLE




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WORKSHOP MANUAL
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6.8 REPLACEMENT OF THE BLADES 
ENGAGEMENT CABLE

Remove the right-hand rear wheel [see 6.1].
With the cutting deck in the lowest position and the
lever in the disengaged position, loosen the
adjuster 
(1), remove it from its housing and unhook
the spring
(2).
Take off the barrel
(3)at the end of the fork (4)which
is near the joint for the lever, and take out the whole...

6.9 REPLACEMENT OF THE SUPPORTS AND
SHAFTS OF THE BLADES

Remove the cutting deck [see 5.7].
NOTE
This operation is not strictly necessary since, with a
little practice and experience, it is possible to dis-
mantle the deck supports without removing the
deck.

Remove the blades [see 4.10] and take off the
hubs.
Remove the right-hand cover 
(1)by unscrewing the
nut 
(2)and loosening the screws (3). Take off the
left-hand cover
(4)held by two screws (5).
Release the two springs
(7)and(8)of the right and...

If you should want to just replace the shaft or bear-
ings, remove the key 
(13)and hit the shaft with a
plastic mallet on the pulley side in order to remove
the shaft together with the lower bearing 
(14).
After having removed the snap ring 
(15), the dust
cover 
(16)and the spline(17), the bearing(14)
splined onto the shaft can be removed using a nor-
mal extractor, taking care to close up the threaded
hole 
(18)with a screw to prevent the point of the
extractor from damaging the thread.
The second...

6.10 REPLACEMENT OF THE ACCELERATOR

Remove the fuel tank [see 5.4].
Take off the steering wheel by taking out the pin
(1)
and remove the dashboard held on by three screws
(2)and by another two screws (3)on top of the
electronics card.
Take off the knob
(4)and disconnect the wire (5)
from the connection terminal(6)on the engine.
Undo the two screws 
(7)and take out the accelera-
tor together with the wire.
On reassembling, put the accelerator lever in the
«MINIMUM» position, connect the end of the wire...

6.11 REPLACEMENT OF THE BRAKE PADS
AND DISC (
➤In mechanical drive models)

Remove the left-hand rear wheel [see 6.1].
Disconnect the control rod 
(1)from the lever(2)and
undo the two screws
(3)which hold on the support
(4).
The support
(4)contains a pad (5a)separated from
the control pistons
(6)by a plate(7).
The other pad
(5b)can be reached by taking off the
disc 
(8). 
If there is oil on the pads, clean with solvent and go
over them with fine-grade abrasive paper.
Both pads should be replaced if the...

© by GLOBAL GARDEN PRODUCTS
92
7.1.2- GUIDE TO THE IDENTIFICATION OF
PROBLEMS IN THE ELECTRICAL SYSTEM




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WORKSHOP MANUAL
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3/2006
7.1GUIDE TO THE IDENTIFICATION OF PROBLEMS IN THE ELECTRICAL
SYSTEM
In the following some of the problems connected to the malfunctioning of the
electrical system are shown, with their probable cause and the remedial action to be
taken. Should the problem continue after the appropriate checks, seek assistance
from your local Service Centre....