Global Garden Products Lawn Mower 92 92 Hydro Instructions Manual

The Manufacture reserves the right to make any improvements to the product of a technical or commercial
nature that may be necessary. There may be, therefore, differences between the various series of machines
and that described here, though the basic features and various repair methods will remain the same.
© by GLOBAL GARDEN PRODUCTS - No use of the illustrations or duplication, reproduction or translation,
even partial, of the texts in this document may be made without explicit authorization....

3/2006
CONTENTS
1. Rules and procedures for Service Centres 
This chapter covers all the main aspects of the
relationship between the manufacturer and the
service centres.
A close collaboration between the manufacturer
and the service centres is conclusive for solving
problems in the most effective way as well as
maintaining an image of efficiency and reliability.
Compliance with these brief and simple guide-
lines will facilitate this task and prevent general
misunderstandings and time-wasting for both...

4.40Drive belt adjustment
4.51Drive pedal adjustment ( ➤hydrostatic drive models)
4.61Aligning the cutting deck
4.71Steering allowance adjustment
4.80Steering geometry adjustment
4.90Check on blade alignment 
4.101Sharpening and balancing of the blade
5.11Removal of front hood 
5.21Removal of wheels covers
5.30Removal of the collector channel
5.41Removal of the fuel tank
5.51Removal of the engine
5.61Removal of the rear axle
5.72Removal of the cutting deck
6.10Replacement of tyres and wheels...

4/2005
INTRODUCTION
This manual has been compiled to help Service
Centres with the maintenance, dismantling and
repair of the following versions of the J92 lawn-trac-
tor:
– mechanical drive with gear box;
– hydrostatic drive (hydro).
Each page of this manual states the following infor-
mation:
A)Machine or machine series to which the page
applies.
B)Page number, specifically: 
–the first two figures separated by a point indi-
cate the section and the chapter
–the third figure indicates the modification...

© by GLOBAL GARDEN PRODUCTS
1.1 IDENTIFICATION AND PROCEDURES
A) Identification
1) Machine
Each machine has a label attached (1)under the
driver’s seat which shows the technical specifica-
tions, the model and the serial number.
The model and serial number must be shown on
each repair sheet when requests are made
under guarantee, and are indispensable for
spare part orders.
2) Transmission (Rear axle)
The transmission unit (both mechanical and hydro-
static) is made up of an engine block including the...

4/2005
2.1 SAFETY REGULATIONS
A) Qualification of operators
All maintenance, disassembly and repairs must be
carried out by expert mechanics who are familiar
with all the accident prevention and safety regula-
tions after reading through the procedures in this
manual.
B) Safety measures
All the machines are manufactured in accordance
with the strict European safety regulations in force.
To maintain these levels of safety in the longer term,
the Service Centres should work to this end by
making...

© by GLOBAL GARDEN PRODUCTS
92
2.2.1
TOOLS





1 / 1
WORKSHOP MANUAL
page from 
1997to  ••••
2.2 TOOLS
All work can be carried out using the tools normally
available in a good workshop. However, it is advis-
able to have a kit of special tools 
(1 ÷ 5)which are
already part of a set (Code no. 82180040/2) or
which can be made following the instructions given
in chapter 8.3.
These tools 
(1 ÷ 5)are to be used where there is the
symbol «#» in this text.
1.Blocks H = 26 mm for adjusting the cutting...

2.3 LIFTING
The machine must never be lifted using a hoist
or other lifting equipment which uses cables.
A) Front
ONCE THE PARKING BRAKE HAS BEEN
ENGAGED, the lawn-tractor can be lifted using a
jack which pushes on the underside of the frame,
placing a wood block 
(1)between the base of the
jack and the frame and checking to see that the free
movement of the front spring equaliser has not
been obstructed.
B) Rear
Place a suitable block (2)beneath the lower edge of
the plate.
In any case, an appropriately...

© by GLOBAL GARDEN PRODUCTS
92
2.4.1
VERTICAL POSITIONING





1 / 1
WORKSHOP MANUAL
page from 
1997to  ••••
2.4 VERTICAL POSITIONING
WARNING! Two people will be needed for this
operation. When lifting and tipping backwards,
only solid parts should be gripped (steering
wheel, frame, rear plate, etc.) and NEVER parts
of the bodywork in plastic.
The tank must be checked before putting the lawn-
tractor in a vertical position to make sure that there
is no more than 2 litres of fuel inside.
To assure...

2.5 PRACTICAL HINTS
A) Fitting snap rings
One side of the “Benzing” snap rings (1)has a
rounded edge and the other a sharp edge.
For maximum grip the rounded part needs to be
facing towards the element to be held 
(2), with the
sharp edges on the outside.
B) Joint pivot pins
There are a large number of pivot pins, usually con-
nected to rods, that need to be able to move in var-
ious directions.
A typical situation has the pin 
(3) fixed by a self-
locking nut 
(4) with two anti-friction washers (5)in...