Ford F250 Owners Manual
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Headlamp Aiming Target 8 feet (2.4 meters) A Center height of lamp to ground B 25 feet (7.6 meters) C Horizontal reference line D Vertical Aim Adjustment Procedure 1. Park the vehicle directly in front of a wall or screen on a level surface, approximately 25 feet (7.6 meters) away. 2. Measure the height of the headlamp bulb center from the ground and mark an 8 foot (2.4 meter) horizontal reference line on the vertical wall or screen at this height. Note: To see a clearer light pattern for adjusting, you may want to block the light from one headlamp while adjusting the other. 3. Turn on the low beam headlamps to illuminate the wall or screen and open the hood. 4. On the wall or screen you will observe a flat zone of high intensity light located at the top of the right hand portion of the beam pattern. If the top edge of the high intensity light zone is not at the horizontal reference line, the headlamp will need to be adjusted. 5. Locate the vertical adjuster on each headlamp. Using a Phillips #2 screwdriver, turn the adjuster either clockwise or counterclockwise in order to adjust the vertical aim of the headlamp. 6. Repeat steps 3 thru 5 to adjust the other headlamp. 7. Close the hood and turn off the lamps. Horizontal Aim Adjustment Horizontal aim is not required for this vehicle and is not adjustable. 248 Super Duty (TFA) Canada/United States of America, enUSA, First Printing MaintenanceE142592 E142465 E163806
REMOVING A HEADLAMP WARNING Handle a halogen headlamp bulb carefully and keep out of children ’s reach. Grasp the bulb only by its plastic base and do not touch the glass. The oil from your hand could cause the bulb to break the next time the headlamps are operated. Note: If the bulb is accidentally touched, it should be cleaned with rubbing alcohol before being used. Note: This procedure is for replacing the headlamps, park lamps or turn lamps. 1. Make sure the headlamp control is in the off position and open the hood. 2. Using masking tape or a marker, make an alignment mark between one of the grille brackets and the vehicle radiator support to ensure correct grille alignment during the installation procedure. Do not scratch the black coating from the radiator support. 3. Remove the two grille to headlamp assembly push pins and the four bolts attaching the top of the grille to the radiator support. 4. Pull the top of the grille forward to gain access to the lower grille spring clips. 5. Depress the spring clips through the lower inner grille access openings using a flat head screwdriver. 6. Pull the grill straight out to remove. 7. Remove the four bolts from the headlamp assembly. 8. Pull the assembly straight out disengaging one snap clip from the fender. 9. Disconnect the electrical connector by squeezing the release tab and pushing the connector forward, then pulling it rearward. CHANGING A BULB WARNINGS Switch all of the lamps and the ignition off. Failure to follow this warning could result in serious personal injury. Bulbs become hot when in use. Let them cool down before you remove them. Use the correct specification bulb. See Bulb Specification Chart (page 252). Install in the reverse order unless otherwise stated. 249 Super Duty (TFA) Canada/United States of America, enUSA, First Printing MaintenanceE163821 E163822
Replacing Front Park and Direction Indicator Lamp Bulbs 1. Switch all of the lamps and the ignition off. 2. Remove the headlamp. See Removing a Headlamp (page 249). 3. Turn the bulb holder counterclockwise and remove it. 4. Remove the bulb by pulling it straight out. Replacing Headlamp Bulbs 1. Switch all of the lamps and the ignition off. 2. Remove the headlamp. See Removing a Headlamp (page 249). 3. Turn the bulb counterclockwise and remove it. 4. Remove the bulb by pulling it straight out. Note: Do not touch the bulb glass. Note: You cannot separate the bulb from the bulb holder. Replacing Front Clearance and Identification Lamp Bulbs (If Equipped) 1. Switch all of the lamps and the ignition off. 2. Remove the screw and lens from the lamp assembly. 3. Separate the bulb from the bulb socket. Replacing Fog Lamp Bulbs (If Equipped) 1. Switch all of the lamps and the ignition off. 250 Super Duty (TFA) Canada/United States of America, enUSA, First Printing MaintenanceE163824 E163823 E163825 E163826
2. Disconnect the electrical connector. 3. Turn the bulb holder counterclockwise and remove it. Note: Do not touch the bulb glass. Note: You cannot separate the bulb from the bulb holder. Replacing Brake/Tail/Turn/Reverse Lamp Bulbs Pickup Models 1. Switch all of the lamps and the ignition off. 2. Open the tailgate to expose the lamp assemblies. 3. Remove the two bolts from the tail lamp assembly and carefully pull the lamp assembly from the tailgate pillar by releasing the two retaining tabs. 4. Turn the bulb holder counterclockwise and remove it. 5. Remove the bulb by pulling it straight out. Chassis Cabs 1. Switch all of the lamps and the ignition off. 2. Remove the four screws and the lamp lens from lamp assembly. 3. Remove the bulb by pulling it straight out. Replacing Cargo Lamp and Central High Mounted Brake Lamp Bulbs 1. Switch all of the lamps and the ignition off. 2. Remove the screws and lamp assembly from the vehicle as wiring permits. 3. Turn the bulb holder counterclockwise and remove it. 251 Super Duty (TFA) Canada/United States of America, enUSA, First Printing MaintenanceE163827 E163828 E163829
4. Remove the bulb by pulling it straight out. Replacing the License Plate Lamp Bulb Note: The license plate bulbs are located behind the rear bumper. 1. Switch all of the lamps and the ignition off. 2. Reach behind the rear bumper to locate the bulb. 3. Turn the bulb holder counterclockwise and remove it. 4. Remove the bulb by pulling it straight out. BULB SPECIFICATION CHART Replacement bulbs are specified in the chart below. Headlamp bulbs must be marked with an authorized “D.O.T.” for North America and an “E” for Europe to ensure lamp performance, light brightness and pattern and safe visibility. The correct bulbs will not damage the lamp assembly or void the lamp assembly warranty and will provide quality bulb illumination time. Trade name Number of Bulbs Function H13/9008 2 Headlamps W5W 2 Side marker lamp - front 3157NA 2 Park/Turn lamp- front 3157 2 Tail/stop/turn/side marker (pickups only) 3157 2 Tail/stop/turn/side marker (chassis cabs only) 921 2 Reverse (pickups only) 3157 2 Reverse (chassis cabs only) 194 — License plate lamp 9145 — Fog lamp 912 1 High-mount brake lamp 912 2 Cargo lamp 12V6W 2 Map lamp 252 Super Duty (TFA) Canada/United States of America, enUSA, First Printing MaintenanceE163830
Trade name Number of Bulbs Function 578 3 Dome/reading lamps 2825 2 Interior visor lamp 2825 2 Mirror turn signal 2825 Mirror clearance lamp 194 5 Front clearance lamps and front identification lamps 1 LED2 4 Rear fender clearance 1 1932 3 Rear identification 1 LED2 1 Underhood Lamp To replace all instrument panel lights - see your authorized dealer. 1 Dual rear wheels, if equipped. 2 See your authorized dealer to replace the lamp assembly. 253 Super Duty (TFA) Canada/United States of America, enUSA, First Printing Maintenance
CHANGING THE ENGINE AIR FILTER WARNING To reduce the risk of vehicle damage and personal burn injuries, do not start your engine with the air cleaner removed and do not remove it while the engine is running. Note: Failure to use the correct air filter element may result in severe engine damage. Resulting component damage may not be covered by the vehicle Warranty. When changing the air filter element, use only the air filter element listed. See Motorcraft Parts (page 304). Change the air filter element at the correct interval. See Scheduled Maintenance (page 453). 1. Locate the mass air flow sensor electrical connector on the air outlet tube. Disconnect the mass air flow sensor electrical connector. 2. Reposition the locking clip on the connector (connector shown from below for clarity), squeeze the connector and pull it off of the air outlet tube. 3. Clean the area from around the air tube to the air cover connection to prevent debris from entering the system. Next, loosen the bolt on the air tube clamp so the clamp is no longer snug to the air tube. It is not necessary to completely remove the clamp. 4. Pull the air tube off from the air cleaner housing. 254 Super Duty (TFA) Canada/United States of America, enUSA, First Printing MaintenanceE163755 E163756 E163757
5. Release the three clamps that secure the cover to the air filter housing. Push the air filter cover toward the center of the vehicle and up slightly to release it. 6. Remove the air filter element from the air filter housing. 7. Install the new air filter element. 8. Replace the air filter housing cover and secure all the clamps. Be careful not to crimp the filter element edges between the air filter housing and cover and ensure that you properly align the tabs on the edge into the slots. 9. Slip the air tube onto the air filter housing and tighten the air-tube clamp bolt snugly. Do not over tighten air-tube clamp bolt. 10. Reconnect the mass air flow sensor electrical connector to the outlet tube. Make sure the locking tab on the connector is in the locked position (connector shown from below for clarity). 255 Super Duty (TFA) Canada/United States of America, enUSA, First Printing MaintenanceE163758 E163759 E163760
GENERAL INFORMATION Your Ford or Lincoln authorized dealer has many quality products available to clean your vehicle and protect its finishes. CLEANING PRODUCTS For best results, use the following products or products of equivalent quality: • Motorcraft Bug and Tar Remover (ZC-42) • Motorcraft Custom Bright Metal Cleaner (ZC-15) • Motorcraft Detail Wash (ZC-3-A) • Motorcraft Dusting Cloth (ZC-24) • Motorcraft Engine Shampoo and Degreaser (U.S. only) (ZC-20) • Motorcraft Engine Shampoo (Canada only) (CXC-66-A) • Motorcraft Multi-Purpose Cleaner (Canada only) (CXC-101) • Motorcraft Premium Glass Cleaner (Canada only) (CXC-100) • Motorcraft Premium Quality Windshield Washer Fluid (Canada only) [CXC-37-(A, B, D or F)] • Motorcraft Premium Windshield Wash Concentrate with Bitterant (U.S. only) (ZC-32-B2) • Motorcraft Professional Strength Carpet & Upholstery Cleaner (ZC-54) • Motorcraft Premium Leather and Vinyl Cleaner (ZC-56) • Motorcraft Spot and Stain Remover (U.S. only) (ZC-14) • Motorcraft Ultra-Clear Spray Glass Cleaner (ZC-23) • Motorcraft Wheel and Tire Cleaner (ZC-37-A) CLEANING THE EXTERIOR Wash your vehicle regularly with cool or lukewarm water and a neutral pH shampoo, we recommend Motorcraft Detail Wash. • Never use strong household detergents or soap, for example dish washing or laundry liquid. These products can discolor and spot painted surfaces. • Never wash your vehicle when is hot to the touch, or during strong or direct sunlight. • Dry your vehicle with a chamois or soft terry cloth towel to eliminate water spotting. • Immediately remove fuel spillages, bird droppings, insect deposits and road tar. These may cause damage to your vehicle ’s paintwork or trim over time. We recommend Motorcraft Bug and Tar Remover. • Remove any exterior accessories, for example antennas, before entering a car wash. Note: Suntan lotions and insect repellents can damage painted surfaces. If these substances come in contact with your vehicle, wash the affected area as soon as possible. Exterior Chrome Parts • Apply a high quality-cleaning product to bumpers and other chrome parts. Follow the manufacturer ’s instructions. We recommend Motorcraft Custom Bright Metal Cleaner. • Do not apply the cleaning product to hot surfaces. Do not leave the cleaning product on chrome surfaces longer than the time recommended. • Using other non-recommended cleaners can result in severe and permanent cosmetic damage. 256 Super Duty (TFA) Canada/United States of America, enUSA, First Printing Vehicle Care
Note: Never use abrasive materials, for example steel wool or plastic pads as they can scratch the chrome surface. Note: Do not use chrome cleaner, metal cleaner or polish on wheels or wheel covers. Exterior Plastic Parts For routine cleaning we recommend Motorcraft Detail Wash. If tar or grease spots are present, we recommend Motorcraft Bug and Tar Remover. Stripes or Graphics (If Equipped) Do not use a commercial or high-pressure sprayer on the surface or edge of stripes and graphics. This can damage them and cause the edges to peel away from the vehicle surface. Underbody Flush the complete underside of your vehicle frequently. Keep body and door drain holes free of debris or foreign material. WAXING Regular waxing is necessary to protect your car's paint from the elements. We recommend that you wash and wax the painted surface once or twice a year. When washing and waxing, park your vehicle in a shaded area out of direct sunlight. Always wash your vehicle before applying wax. • Use a quality wax that does not contain abrasives. • Follow the manufacturer ’s instructions to apply and remove the wax. • Apply a small amount of wax in a back-and-forth motion, not in circles. • Do not allow wax to come in contact with any non-body (low-gloss black) colored trim. The wax will discolor or stain the parts over time. •Roof racks. • Bumpers. • Grained door handles. • Side moldings. • Mirror housings. • Windshield cowl area. • Do not apply wax to glass areas. • After waxing, your car's paint should feel smooth, and be free of streaks and smudges. CLEANING THE ENGINE Engines are more efficient when they are clean because grease and dirt buildup keep the engine warmer than normal. When washing: • Take care when using a power washer to clean the engine. The high-pressure fluid could penetrate the sealed parts and cause damage. • Do not spray a hot engine with cold water to avoid cracking the engine block or other engine components. • Spray Motorcraft Engine Shampoo and Degreaser on all parts that require cleaning and pressure rinse clean. In Canada, use Motorcraft Engine Shampoo. • Never wash or rinse the engine while it is hot or running; water in the running engine may cause internal damage. 257 Super Duty (TFA) Canada/United States of America, enUSA, First Printing Vehicle Care