Ford E350 Owners Manual
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Protected components Fuse amp rating Fuse or relay number Fuel pump relay coil. 10A* 54 Not used. — 55 Not used. — 56 Trailer tow park lamp. 20A* 57 Trailer tow back-up lamp. 15A* 58 Not used. — 59 One-touch integrated start diode. — 60 Not used. — 61 Auxiliary switch #2 relay. — 62 Trailer tow battery charge. 30A** 63 Not used. — 64 Power point 2 (glove box). 20A** 65 Power point 3 (cutaway B+). 20A** 66 Power point 1 (instrument panel). 20A** 67 Modified vehicle. 50A** 68 Not used. — 69 Stripped chassis. 30A** 70 Not used. — 71 Cigarette lighter/power point. 20A** 72 Not used. — 73 Power seat. 30A** 74 Vehicle power 1. 20A* 75 Powertrain control module power. Vehicle power 2. 20A* 76 Powertrain control module emissions related components. Vehicle power 3. 10A* 77 Powertrain control module general components. 128 E-Series (TE4) Canada/United States of America, enUSA, First Printing Fuses
Protected components Fuse amp rating Fuse or relay number Vehicle power 4. 15A* 78 Engine ignition coil relay coil. Vehicle power 5. 10A* 79 Transmission. Cluster run/start (stripped chassis). 10A* 80 Not used. — 81 Not used. — 82 Fuel pump diode. — 83 Not used. — 84 Auxiliary switch #1 relay. — 85 *Mini fuses. **A1S fuses. ***Cartridge fuses. Passenger Compartment Fuse Panel WARNING Always disconnect the battery before servicing high current fuses. Note: If your vehicle is equipped with dual batteries, disconnecting the primary under-hood battery does not remove power from all circuits. The fuse panel is located to the left of the brake pedal and mounted onto the lower left cowl panel. Remove the fuse panel cover to access the fuses. To remove a fuse, use the fuse puller tool provided on the inside of the fuse panel cover. 129 E-Series (TE4) Canada/United States of America, enUSA, First Printing Fuses
Protected components Fuse amp rating Fuse or relay number Inverter B+. 30A 1 Not used (spare). 15A 2 Not used (spare). 15A 3 Not used (spare). 30A 4 Passenger compartment fuse panel. 10A 5 Brake-shift interlock. Direction indicators lamps. 20A 6 Hazard lamps. Stop lamps. Left-side headlamp low beam. 10A 7 Right-side headlamp low beam. 10A 8 Courtesy lamps. 15A 9 130 E-Series (TE4) Canada/United States of America, enUSA, First Printing FusesE194306
Protected components Fuse amp rating Fuse or relay number Switch illumination. 15A 10 Not used (spare). 10A 11 Not used (spare). 7.5A 12 Mirrors. 5A 13 SYNC. 10A 14 Global positioning system module. Not used (spare). 10A 15 Not used (spare). 15A 16 Door locks. 20A 17 Not used (spare). 20A 18 Not used (spare). 25A 19 Diagnostic connector (except stripped chassis). 15A 20 Not used (spare). 15A 21 Parking lamps. 15A 22 License plate lamps. Headlamp high beams. 15A 23 Horn (except stripped chassis). 20A 24 Demand lighting. 10A 25 Cluster (except stripped chassis). 10A 26 Ignition switch feed. 20A 27 Audio mute (start). 5A 28 Cluster (except stripped chassis). 5A 29 Not used (spare). 5A 30 Not used (spare). 10A 31 Restraints module. 10A 32 Trailer brake controller. 10A 33 Not used (spare). 5A 34 131 E-Series (TE4) Canada/United States of America, enUSA, First Printing Fuses
Protected components Fuse amp rating Fuse or relay number Cutaway run/start. 10A 35 Passive anti-theft system radio frequency module. 5A 36 Climate control. 10A 37 Stripped chassis #1 run/start. Not used (spare). 20A 38 Radio. 20A 39 Not used (spare). 20A 40 Radio. 15A 41 Switch illumination. Automatic dimming rear view mirror. Power inverter. Auxiliary switch. 10A 42 Stripped chassis instrument panel connector #1. 10A 43 Trailer tow battery charge relay. 10A 44 Wipers. 5A 45 Stripped chassis engine connector 3. Passenger airbag deactivation indicator. 7.5A 46 Windows accessory delay circuit breaker. 30A 47 Delayed accessory relay. — 48 CHANGING A FUSE Fuses WARNING Always replace a fuse with one that has the specified amperage rating. Using a fuse with a higher amperage rating can cause severe wire damage and could start a fire. 132 E-Series (TE4) Canada/United States of America, enUSA, First Printing FusesE217331
If electrical components in the vehicle are not working, a fuse may have blown. Blown fuses are identified by a broken wire within the fuse. Check the appropriate fuses before replacing any electrical components. FuseTypes Fuse Type Callout Micro 2 A Micro 3 B Maxi C Mini D M Case E J Case F J Case Low Profile G 133 E-Series (TE4) Canada/United States of America, enUSA, First Printing FusesE207206
GENERAL INFORMATION Have your vehicle serviced regularly to help maintain its roadworthiness and resale value. There is a large network of authorized dealers that are there to help you with their professional servicing expertise. We believe that their specially trained technicians are best qualified to service your vehicle properly and expertly. They are supported by a wide range of highly specialized tools developed specifically for servicing your vehicle. If your vehicle requires professional service, an authorized dealer can provide the necessary parts and service. Check your warranty information to find out which parts and services are covered. Use only recommended fuels, lubricants, fluids and service parts conforming to specifications. Motorcraft® parts are designed and built to provide the best performance in your vehicle. Precautions • Do not work on a hot engine. • Make sure that nothing gets caught in moving parts. • Do not work on a vehicle with the engine running in an enclosed space, unless you are sure you have enough ventilation. • Keep all open flames and other burning material (such as cigarettes) away from the battery and all fuel related parts. Working with the Engine Off 1. Set the parking brake and shift to park (P). 2. Switch off the engine. 3. Block the wheels. Working with the Engine On WARNING To reduce the risk of vehicle damage and/or personal burn injuries, do not start your engine with the air cleaner removed and do not remove it while the engine is running. 1. Set the parking brake and shift to park (P). 2. Block the wheels. OPENING AND CLOSING THE HOOD 1. Inside the vehicle, pull the hood release handle located under the bottom left corner of the instrument panel. 2. Go to the front of the vehicle and push the auxiliary latch, located in the center of the top grille, to the left in order to release the hood. 3. Lift the hood and secure it with the prop rod. 134 E-Series (TE4) Canada/United States of America, enUSA, First Printing MaintenanceE196351
UNDER HOOD OVERVIEW Windshield washer fluid reservoir: See Washer Fluid Check (page 145). A Engine oil filler cap: See Engine Oil Check (page 136). B Automatic transmission fluid dipstick: See Automatic Transmission Fluid Check (page 141). C Air filter assembly: See Changing the Engine Air Filter (page 155). D Engine oil dipstick: See Engine Oil Dipstick (page 136). E Brake fluid reservoir: See Brake Fluid Check (page 144). F Engine coolant reservoir: See Engine Coolant Check (page 137). G Power steering fluid reservoir: See Power Steering Fluid Check (page 144). H Battery: See Changing the 12V Battery (page 145). I 135 E-Series (TE4) Canada/United States of America, enUSA, First Printing MaintenanceIH DABCEFG E197500
ENGINE OIL DIPSTICK MINA MAX B ENGINE OIL CHECK Note: Check the level before starting the engine. Note: Make sure that the level is between the MIN and the MAX marks. 1. Make sure that your vehicle is on level ground. 2. Turn the engine off and wait 10 minutes for the oil to drain into the oil pan. 3. Remove the dipstick and wipe it with a clean, lint-free cloth. Replace the dipstick and remove it again to check the oil level. If the level is at the MIN mark, add oil immediately. Adding Engine Oil Note: Do not remove the filler cap when the engine is running. Note: Do not add oil further than the MAX mark. Oil levels above the MAX mark may cause engine damage. Only use oils certified for gasoline engines by the American Petroleum Institute (API). An oil with this trademark symbol conforms to the current engine and emission system protection standards and fuel economy requirements of the International Lubricants Specification Advisory Council (ILSAC), comprised of U.S. and Japanese automobile manufacturers. 1. Remove the filler cap. 2. Add engine oil that meets the Ford specifications. See Capacities and Specifications (page 192). 3. Wipe off any spilled oil. 4. Replace the filler cap. Turn it until you feel a strong resistance. OIL CHANGE INDICATOR RESET Resetting the Oil Life Monitoring System Only reset the oil life monitoring system after changing the engine oil and oil filter. 136 E-Series (TE4) Canada/United States of America, enUSA, First Printing MaintenanceE161560 AB E142732
To reset the oil life monitoring system do the following: 1. Switch the ignition on. Do not start the engine. 2. Fully press the accelerator and brake pedals at the same time. 3. Keep the accelerator and brake pedals fully pressed. 4. After three seconds, a message displays confirming the reset procedure is in progress. 5. After 25 seconds, a message displays confirming the reset procedure is complete. 6. Release the accelerator and brake pedals. 7. Switch the ignition off. ENGINE COOLANT CHECK WARNINGS Do not add engine coolant when the engine is hot. Steam and scalding liquids released from a hot cooling system can burn you badly. Also, spilling coolant on hot engine parts can burn you. Do not put engine coolant in the windshield washer fluid container. If sprayed on the windshield, engine coolant could make it difficult to see through the windshield. To reduce the risk of personal injury, make sure the engine is cool before unscrewing the coolant pressure relief cap. The cooling system is under pressure. Steam and hot liquid can come out forcefully when you loosen the cap slightly. Do not add coolant further than the MAX mark. When the engine is cold, check the concentration and level of the coolant at the intervals listed in the scheduled maintenance information. See Scheduled Maintenance (page 268). Note: Make sure that the coolant level is between the MIN and MAX marks on the coolant reservoir. Note: Coolant expands when it is hot. The level may extend beyond the MAX mark. Maintain coolant concentration within 48% to 50%, which equates to a freeze point between -30°F (-34°C) and -34°F (-37°C). Coolant concentration should be checked using a refractometer. We do not recommend the use of hydrometers or coolant test strips for measuring coolant concentration. Adding Coolant WARNING Never remove the coolant reservoir cap while the engine is running or hot. Note: Automotive fluids are not interchangeable. Do not use coolant or windshield washer fluid outside of its specified function and vehicle location. Note: Do not use stop leak pellets, cooling system sealants, or non-specified additives as they can cause damage to the engine cooling or heating systems. Resulting component damage may not be covered by the vehicle Warranty. 137 E-Series (TE4) Canada/United States of America, enUSA, First Printing Maintenance