Epson B 1100 Service Manual
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WorkForce 1100/Epson Stylus Office T1110/B1100/T1100/Epson ME Office 1100 Revision C Disassembly And Assembly Disassembling the Printer Mechanism 81 Confidential 4.4.3 Printhead / CSIC Assy 1.Remove the Upper Housing / Printer Cover. (p.72) 2. Release the Carriage Lock, and move the Carriage Unit to the center. (Refer to 4.1.5 Locking/Releasing the Carriage (p.65).) 3. Open the Ink Cartridge Cover. 4. Cut the Hinge, Cover Cartridge with a nipper or a similar tool and remove the upper part of the Hinge, Cover Cartridge. 5. Remove the Ink Cartridge Cover from the Carriage Unit. 6. Disengage the hook from the lower part of the Hinge, Cover Cartridge using a pair of Tweezers and remove the lower part of the Hinge, Cover Cartridge. Figure 4-38. Removing the Hinge, Cover Cartridge Pass the CR Scale through the slot on the CR Encoder. Figure 4-35. Reinstalling the CR Scale (1) Set the left end of the CR Scale with the black mark facing upwards. Figure 4-36. Reinstalling the CR Scale (2) Place the right end of the CR Scale correctly so that it is not hooked onto the Right CR Shaft Mounting Plate. Figure 4-37. Reinstalling the CR Scale (3) CR Encoder CR Scale CR Scale Black Mark CR Scale Hooked Portion OK NG So as not to damage the FFC, do not use any tools with the sharp ends when removing the Cable Holder. Hinge, Cover Cartridge lower part Hook Ink Cartridge Cover Hinge, Cover Cartridge upper part
WorkForce 1100/Epson Stylus Office T1110/B1100/T1100/Epson ME Office 1100 Revision C Disassembly And Assembly Disassembling the Printer Mechanism 82 Confidential 7. Release the hook and two tabs of the Cable Holder, and remove the Cable Holder. Figure 4-41. Removing the CSIC Assy (1) The Hinge, Cover Cartridge can not be removed without damaging it. Whenever replacing the Printhead, the Hinge, Cover Cartridge must be also replaced with a new one. Figure 4-39. Hinge, Cover Cartridge Engage the two dowels of the Ink Cartridge Cover with the installation holes on the Carriage Unit and Hinge, Cover Cartridge (one each). Figure 4-40. Reinstalling the Ink Cartridge Cover Hinge, Cover Cartridge Dowels Ink Cartridge Cover Installation holes Cable Holder Hook Tabs
WorkForce 1100/Epson Stylus Office T1110/B1100/T1100/Epson ME Office 1100 Revision C Disassembly And Assembly Disassembling the Printer Mechanism 83 Confidential 8. Disconnect all the FFCs connected on the CR Relay Board. CN1: Printhead CN2: Printhead CN3: Main Board CN4: Main Board Figure 4-42. Removing the CSIC Assy (2) 9. Remove the C.B.S. M3 x 6 screw that secure the CR Relay Board, and remove the CR Relay Board from the Carriage Unit. Figure 4-43. Removing the CSIC Assy (3)10. Release the two hooks; located on both the left side and the right side of the CSIC Assy, and remove the CSIC Assy upward. Figure 4-44. Removing the CSIC Assy (4) CN3 CN1 CN2 CN4 CR Relay Board 2) C.B.S. M3x6 (6±1 kgf.cm) HookHook CSIC Assy HookHook CSIC Assy
WorkForce 1100/Epson Stylus Office T1110/B1100/T1100/Epson ME Office 1100 Revision C Disassembly And Assembly Disassembling the Printer Mechanism 84 Confidential 11. Disconnect the CSIC FFC from the connector on the CSIC Assy, and remove the CSIC Assy from the Carriage Unit. Figure 4-45. Removing the CSIC Assy (5) 12. Remove the three C.B.P. M2.6 x 8 screws that secure the Printhead using the Phillips Screw Driver, No.1, and vertically lift the Printhead to remove it. Figure 4-46. Removing the Printhead13. Peel off the Head FFC from the Printhead. 14. Remove the two Head FFCs from the connectors of the Printhead. Figure 4-47. Remove the Head FFC CSIC Assy CSIC FFC 21 3 Printhead 7) C.B.P. M2.6x8 (3±0.5 kgf.cm) Confirm that the pad is attached at the position in Figure 4-48. Figure 4-48. Attaching the Pad connectors Head FFCs Printhead Double-sided tape Pad
WorkForce 1100/Epson Stylus Office T1110/B1100/T1100/Epson ME Office 1100 Revision C Disassembly And Assembly Disassembling the Printer Mechanism 85 Confidential The Printhead must be installed with its positioning holes aligned with the guide pins of the Carriage Unit. Figure 4-49. Reinstalling the Printhead (1) Route the CSIC FFC through the groove of the Carriage Unit. Figure 4-50. Reinstalling the CSIC FFC Guide pins Positioning holes CSIC FFC Groove Tighten the screws in the order shown in Figure 4-46 After replacing or removing the Printhead, always make the required adjustments referring to the following. “Chapter 5 Adjustment (p.128)”
WorkForce 1100/Epson Stylus Office T1110/B1100/T1100/Epson ME Office 1100 Revision C Disassembly And Assembly Disassembling the Printer Mechanism 86 Confidential 4.4.4 Lower Housing / Printer Mechanism 1.Remove the Upper Housing / Printer Cover. (p.72) 2. Grip both ends of the Waste Ink Tube Fasteners with your fingers, slide them in the direction of the arrows, and pull out the Waste Ink Tube from the Joint Tube. 3. Remove the C.B.P. M3 x 12 screw and the C.B.S. (P2) M3 x 10 screw that secure the Shield Plate Holder, and remove the Shield Plate Holder. 4. Remove the five screws (four C.B.P. M3 x 10 screws and one C.B.S. (P2) M3 x 10 screw) secure the Printer Mechanism. Figure 4-51. Screws that Secure the Printer Mechanism4 2 1 Step 2 Waste Ink Tube Fastener Joint Tube 3 1) C.B.P. M3x10 (6±1 kgf.cm) Printer Mechanism 1) C.B.P. M3x10 (6±1 kgf.cm) 5 3) C.B.S. (P2) M3x10 (6±1 kgf.cm) Left RearShield Plate Holder 18) C.B.P. 3x12 (6±1 kgf.cm) 3) C.B.S. (P2) M3x10 (6±1 kgf.cm) Right Rear A BStep 3 Lower Housing
WorkForce 1100/Epson Stylus Office T1110/B1100/T1100/Epson ME Office 1100 Revision C Disassembly And Assembly Disassembling the Printer Mechanism 87 Confidential 5. Lift the Printer Mechanism grasping it by the holding positions with your hands, and remove it from the Lower Housing. When performing the following step, make sure to grasp the Printer Mechanism by the specified positions shown below. Otherwise, the frames may become deformed. Figure 4-52. Handling the Printer Mechanism Install the Printer Mechanism to the Lower Housing as follows. (refer to Figure 4-51) 1. Align the two guide pins with the positioning holes as shown below. Figure 4-53. Reinstalling the Printer Mechanism Holding Positions Right RearLeft Rear Positioning hole and guide pin Positioning hole and guide pin 2. Place the Printer Mechanism on the Lower Housing and secure the Shield Plate Holder and the Printer Mechanism with the screw (A). 3. Verify the Printer Mechanism and Lower Housing are tightly engaged (no rattling), and then secure the Shield Plate Holder to the Lower Housing. 4. Secure the Printer Mechanism and Lower Housing with screws (x5). (Tighten the screws in the order shown in Figure 4-51) 5. Secure the electrode cable to the Front Paper Guide with the screw. Route the Ink Tube and the Waste Ink Tube through the three grooves of the Lower Housing. Figure 4-54. Reinstalling the Waste Ink Tube GrooveWaste Ink Tube Ink Tube
WorkForce 1100/Epson Stylus Office T1110/B1100/T1100/Epson ME Office 1100 Revision C Disassembly And Assembly Disassembling the Printer Mechanism 88 Confidential 4.4.5 Carriage Shaft / Carriage Unit 1.Remove the Printhead / CSIC Assy. (p.81) 2.Remove the CR Scale. (p.79) 3.Remove the APG Assy. (p.78) 4. Rotate the PG Cam (Right) to adjust its positions other than PG++ downside. Figure 4-57. Adjusting the PG Cam Attach the Label, Ink Position (parts code: 1510078) at the position in the figure below. Figure 4-55. Attaching the Label, Ink Position After replacing the Printer Mechanism, always make the required adjustments referring to the following. “Chapter 5 Adjustment (p.128)” Label, Ink Position 25 mm 1mm ± 1mm When only removing the Carriage Shaft, you do not need to perform 5.3.2 PG Adjustment (p143). In that case, mark the position of the rib on the Parallelism Adjust Bushing (Left/Right) before removing them, and make sure to align the markings with the ribs when installing them. Figure 4-56. Marking Position Parallelism Adjust Bushing (Left) Mark the position of the rib Parallelism Adjust Bushing (Right) Mark the position of the rib PG Cam (Right)
WorkForce 1100/Epson Stylus Office T1110/B1100/T1100/Epson ME Office 1100 Revision C Disassembly And Assembly Disassembling the Printer Mechanism 89 Confidential 5. Remove the two C.B.S. M3 x 6 screws that secure the Frame Support Plate (Left), and remove it. Figure 4-58. Removing the Left Frame Support Plate6. Remove the foot of Left PG Torsion Spring from tab A, and remove the coil section from tab B to remove Left PG Torsion Spring from the Main Frame. Figure 4-59. Removing the Left PG Torsion Spring 7. Remove the foot of Right PG Torsion Spring from tab A, and remove the coil section from tab B to remove the Right PG Torsion Spring from the Main Frame. Figure 4-60. Removing the Right PG Torsion Spring Insert the Left Frame Support Plate into the notch on the Main Frame. See Figure 4-58 (p.89) Align the two tabs on the Main Frame and the tab on the Paper EJ Frame Assy with the three positioning holes on the Frame Support Plate (Left). See Figure 4-58 (p.89) Align the tab (rear side) of the Left Frame Support Plate with the outside of the Left CR Shaft Mounting Plate. See Figure 4-58 (p.89) Tighten the screws in the order shown in Figure 4-58 1 2 2) C.B.S. M3x6 (8±1 kgf.cm) Tab Tabs Left Frame Support Plate Paper EJ Frame AssyNotch Left PG Torsion Spring Tab A Tab B Right PG Torsion SpringTab A Tab B
WorkForce 1100/Epson Stylus Office T1110/B1100/T1100/Epson ME Office 1100 Revision C Disassembly And Assembly Disassembling the Printer Mechanism 90 Confidential 8. Remove CR Shaft Mounting Plate Fixed Spring from the tab and notch on the Main Frame, and pull out the spring in the direction of the arrow. Figure 4-62. Removing CR Shaft Mounting Plate Fixed Spring9. Remove the extension spring for the Driven Pulley Holder from the Main Frame and the tab on the Drive Pulley Holder with needle-nose pliers. Figure 4-63. Removing the Extension Spring for the Driven Pulley Holder 10. Slide Driven Pulley Holder to the right end of the notch on the Main Frame, and Remove the Driven Pulley Holder toward you. Figure 4-64. Removing the Driven Pulley Holder Place the feet of Left PG Torsion Spring and Right PG Torsion Spring on the Carriage Shaft. Figure 4-61. Reinstalling PG Torsion Springs Insert the foot of CR Shaft Mounting Plate Fixed Spring into the notch on the Main Frame (rear side). (See Figure 4-62 (p.90)) Foot Left Side Foot Right Side Tab CR Shaft Mounting Plate Fixed Spring Notch Notch (rear side) Tabs Extension spring for the Driven Pulley HolderDriven Pulley Holder Driven Pulley Driven Pulley Holder