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Epson B 1100 Service Manual

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    							WorkForce 1100/Epson Stylus Office T1110/B1100/T1100/Epson ME Office 1100 Revision C
    Disassembly And Assembly Disassembling the Printer Mechanism 91
    Confidential
    11. Remove the CR Drive Belt from the CR Motor Pinion Gear.
    Figure 4-65. Removing the CR Drive Belt
    12. Remove the four C.B.S. (P4) M3 x 6 screws that secure the CR Guide Plate, and 
    remove it from the Main Frame.
    Figure 4-66. Removing the CR Guide Plate13. Loosen the C.B.S. (P4) M3 x 8 screw that secures the Left Parallelism Adjust 
    Bushing, and rotate the Bushing toward the front of the Printer Mechanism to 
    prevent interference between the Flag of the Parallelism Adjust Bushing and the 
    Left PG Cam.
    Figure 4-67. Rotating the Left Parallelism Adjust Bushing
    14. Slide the Left CR Shaft Mounting Plate upwards, and release the tab on the Left 
    CR Shaft Mounting Plate from the notch on the Main Frame to rotate the 
    Mounting Plate toward you.
    Figure 4-68. Rotating the Left CR Shaft Mounting Plate
    Align the positioning holes on the CR Guide Plate with the 
    seven tabs on the Main Frame. See Figure 4-66 (p.91)
    Tighten the screws in the order shown in Figure 4-66.
    CR Drive Belt
    CR Motor Pinion Gear
    4321
    8) C.B.S. (P4) M3x6
    (8±1 kgf.cm)8) C.B.S. (P4) M3x6
    (8±1 kgf.cm)CR Guide Plate
    Tabs
    6) C.B.S. (P4) M3x8
    (5±1 kgf.cm)
    Left PG Cam
    Flag of the Parallelism Adjust Bushing (Left)
    Left CR Shaft 
    Mounting Plate
    Tab 
    						
    							WorkForce 1100/Epson Stylus Office T1110/B1100/T1100/Epson ME Office 1100 Revision C
    Disassembly And Assembly Disassembling the Printer Mechanism 92
    Confidential
    15. Lift the Carriage Shaft upwards, and remove the Carriage Shaft Spacer from the 
    Carriage Shaft with tweezers.
    Figure 4-69. Removing the Carriage Shaft Spacer
    16. Rotate the Left CR Shaft Mounting Plate toward you to remove the Bushing on the 
    Left CR Shaft Mounting Plate from the Carriage Shaft.
    Figure 4-70. Removing the Left CR Shaft Mounting Plate17. Lift the Carriage Shaft within the hole on the Main Frame, and remove the Spacer 
    and Left PG Cam from the Carriage Shaft.
    Figure 4-71. Removing Left PG Cam
    18. Remove the Spacer and Right PG Cam from the Carriage Shaft.
    Figure 4-72. Removing Right PG Cam
    Carriage 
    Shaft
    Carriage Shaft Spacer
    Left CR Shaft 
    Mounting Plate
    Bushing
    Spacer
    PG Cam (Left)
    Hole on Main 
    Frame
    Spacer
    Right PG Cam 
    						
    							WorkForce 1100/Epson Stylus Office T1110/B1100/T1100/Epson ME Office 1100 Revision C
    Disassembly And Assembly Disassembling the Printer Mechanism 93
    Confidential
    19. Pull the Right CR Shaft Mounting Plate away from the tab on the Main Frame and 
    rotate toward you.
    Figure 4-74. Rotating the Right CR Shaft Mounting Plate20. Slide the Carriage Unit to the left side to prevent the CR Scale Cover from 
    interfering with the rear of the Carriage Unit, slide the Carriage Shaft to the left 
    side and pull out its right end from the Main Frame, and pull out the Carriage Shaft 
    from the Main Frame and Carriage Unit.
    Figure 4-75. Removing the Carriage Shaft
    Install the Right PG Cam so that one of these positions marked “0”, 
    “+” or “++” faces downward.
    Figure 4-73. Right PG Cam Installation Direction
    Right CR Shaft 
    Mounting Plate
    Tabs
    When performing the following procedure, take care not to scratch 
    the Carriage Shaft.
    Carriage Unit
    Carriage Shaft
    Point of 
    Interference
    CR Scale Cover
    12
    3 
    						
    							WorkForce 1100/Epson Stylus Office T1110/B1100/T1100/Epson ME Office 1100 Revision C
    Disassembly And Assembly Disassembling the Printer Mechanism 94
    Confidential
    21. Insert the flathead screwdriver and such to the two holes of the Carriage Unit, and 
    release the two tabs of the Ink Guide from the two hooks of the Carriage Unit, and 
    then remove the Ink Guide upward.
    Figure 4-77. Removing the Ink GuideSet the longer end of the Carriage Shaft to the left side.
    When the Carriage Shaft is removed, the Plain spring and Leaf 
    spring that are attached to the right end of the Carriage Shaft 
    may drop off. In such case, be sure to attach them in the order 
    as shown in the figure below.
    Figure 4-76. Reinstalling the Carriage Shaft
    Leaf spring
    Plain springCarriage Shaft
    Left Side Right 
    Side
    LongerShorter
    HolesBottom Side
    Ink Guide
    Hook
    Ink GuideCross-section
    Tab 
    						
    							WorkForce 1100/Epson Stylus Office T1110/B1100/T1100/Epson ME Office 1100 Revision C
    Disassembly And Assembly Disassembling the Printer Mechanism 95
    Confidential
    22. Turn the Belt Holder Mounting Plate in the direction of the arrow, and remove it 
    from the Carriage Unit.
    Figure 4-78. Removing the Belt Holder Mounting Plate
    23. Remove the Belt Holder from the Carriage unit.
    Figure 4-79. Removing the Belt Holder24. Release the CR Encoder Board Holder from the three Tabs to remove it from the 
    Carriage Unit.
    Figure 4-80. Removing the Belt Holder
    Belt Holder Mounting 
    Plate
    Belt Holder
    Tabs
    CR Encoder Board Holder 
    						
    							WorkForce 1100/Epson Stylus Office T1110/B1100/T1100/Epson ME Office 1100 Revision C
    Disassembly And Assembly Disassembling the Printer Mechanism 96
    Confidential
    25. Disconnect the Sensor FFC from the connector on the CR Encoder Board, pull out 
    the Sensor FFC from the Carriage Unit, and remove the Carriage Unit.
    Figure 4-81. Removing the Carriage Unit4.4.6  ASF Assy
    1.Remove the Upper Housing Support Assy. (p.74)
    2. Remove the C.B.S. M3 x 8 screw that secures the Earth cables on the right rear 
    side of the printer, and remove the Earth cables.
    3. Disconnect the ASF Motor connector from the Relay connector.
    4. Disconnect the Relay connector cable from the ASF Assy.
    Figure 4-82. Releasing the Cables (1)
    
    
    
    
    After replacing or removing the Carriage Shaft and Carriage Unit, 
    always make the required adjustments referring to the following.
    “Chapter 5 Adjustment (p.128)”
    
    
    
    
    After replacing or removing the Carriage Shaft and Carriage Unit, 
    be sure to perform the required lubrication referring to below.
    “Chapter 6 Maintenance (p.152)”
    CR Encoder Board
    Sensor FFC 
    Secure the two Earth cables together with the screw. 
    Referring to Figure 4-82, correctly route the Relay connector 
    cable.
    Relay 
    connector
    Relay 
    connector 
    cable
    Earth cables5) C.B.S. M3x8
    (8±1 kgf.cm)
    ASF Motor
    ASF Assy 
    						
    							WorkForce 1100/Epson Stylus Office T1110/B1100/T1100/Epson ME Office 1100 Revision C
    Disassembly And Assembly Disassembling the Printer Mechanism 97
    Confidential
    5. Disconnect all the cables and the FFCs from the connectors on the Relay Board.
    CN1 : Relay FFC
    CN2 : PE Sensor cable
    CN6 : PF Encoder Sensor FFC
    6. Peel off the acetate tape, and disconnect all the FFCs from the connectors on the 
    Main Board, and release it from the groove on the ASF Assy.
    7. Remove the APG Motor cable and PE Sensor cable from the ASF Assy.
    8. Peel off the PF Encoder FFC secured by two pieces of double-sided adhesive tape 
    from the ASF Assy.
    Figure 4-83. Releasing the Cables (2)9. Remove the two C.B. M3 x 6 screws that secure the two Guide Roller LDs.
    10. Gently pull the LD Roller Shaft to the rear of the printer, and remove the Guide 
    Roller LDs.
    Figure 4-85. Removing the Guide Roller LD
    Referring to Figure 4-83, correctly route each of the cables and 
    FFCs.
    PF Encoder 
    Sensor FFCPE Sensor cable
    Groove
    Relay Board
    Main Board
    Acetate tape
    APG Motor cable
    Double-
    sided 
    tapes
    	
    
    When only removing the ASF Assy, you do not need to perform 
    5.3.5 ASF Guide Roller LDs Position Adjustment (p150). In that 
    case, mark the installing positions of the Guide Roller LDs before 
    removing them, and make sure to align the markings when 
    installing the Guide Roller LDs.
    Figure 4-84. Marking Position
    Front 
    Face17) C.B. M3x6
    (8±1 kgf.cm)
    Guide pinTab
    LD Roller ShaftGuide Roller LD
    Guide Roller LD 
    						
    							WorkForce 1100/Epson Stylus Office T1110/B1100/T1100/Epson ME Office 1100 Revision C
    Disassembly And Assembly Disassembling the Printer Mechanism 98
    Confidential
    11. Remove the three C.B.S. (P4) M3 x 8 screws that secure the ASF Assy, and 
    remove the ASF Assy from the Printer Mechanism.
    Figure 4-86. Removing the ASF Assy
    Align the guide pins and tabs on the Guide Roller LDs with the 
    positioning holes on the Main Frame. (Refer to Figure 4-85.)
    2
    1
    6) C.B.S. (P4) M3x8
    (6±1 kgf.cm)
    ASF Assy
    6) C.B.S. (P4) M3x8
    (6±1 kgf.cm)
    34
    Align the guide pin and four Tabs on the ASF Assy with the 
    positioning holes on the Main Frame so that there is no gap 
    between the ASF Assy and the Main Frame.
    Figure 4-87. Reinstalling the ASF Assy
    Tighten the screws in the order shown in Figure 4-86.
    Tab
    Tab
    Guide pins
    Tab
    Tab 
    						
    							WorkForce 1100/Epson Stylus Office T1110/B1100/T1100/Epson ME Office 1100 Revision C
    Disassembly And Assembly Disassembling the Printer Mechanism 99
    Confidential
    4.4.7  LD Roller
    1.Remove the ASF Assy. (p.96)
    2.Remove the ASF Motor. (p.123)
    3. Remove the Combination Gear 29,11 from the ASF Assy.
    4. Release the tab that secure the LD Spur Gear, and remove the LD Spur Gear from 
    the LD Roller Shaft.
    Figure 4-88. Removing the LD Roller (1)
    
    
    
    
    After replacing or removing the ASF Assy, always make the required 
    adjustments referring to the following.
    “Chapter 5 Adjustment (p.128)”
    	
    
    When replacing the LD Roller, replace the Retard Roller Assy 
    together with the LD Roller. (Refer to 4.4.8 Retard Roller Assy 
    (p.101).)
    Combination Gear 29.11
    LD Spur Gear
    Tab 
    						
    							WorkForce 1100/Epson Stylus Office T1110/B1100/T1100/Epson ME Office 1100 Revision C
    Disassembly And Assembly Disassembling the Printer Mechanism 100
    Confidential
    5. Release the two tabs that secure the ASF Sensor Flag from the inside of the ASF 
    Assy, and remove the ASF Sensor Flag from the LD Roller Shaft.
    Figure 4-89. Removing the LD Roller (2)
    6. Remove the C.B.P. M3 x 8 screw that secure the ASF Support Plate from the 
    bottom side of the ASF Assy, and remove the ASF Support Plate from the ASF 
    Assy.
    Figure 4-90. Removing the LD Roller (3)7. While bending the LD Roller Shaft slightly, detach it from the shaft hole on the 
    left side of the ASF Assy, and remove the LD Roller Shaft.
    8. Remove the LD Roller from the LD Roller Shaft.
    Figure 4-91. Removing the LD Roller (4)
    Inside 
    LD Roller Shaft
    TabsASF Sensor Flag
    ASF Support Plate
    4) C.B.P. M3x8
    (6±1 kgf.cm)
    Bottom side
    LD Roller 
    LD Roller ShaftHole 
    						
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