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Epson B 1100 Service Manual

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    							WorkForce 1100/Epson Stylus Office T1110/B1100/T1100/Epson ME Office 1100 Revision C
    Adjustment Adjustment without Using Adjustment Program 151
    Confidential
    3. Light the printers inside through a gap between the Roll Paper Frame and the ASF 
    Assy with a penlight, and look the tab on the Retard Roller Holder at the back of 
    the two reference tabs on the ASF Assy through the notch. After making sure that 
    the two reference tabs are aligned when viewed edge-on, adjust the position of the 
    Retard Roller Holder Tab by pressing the Guide Roller LD (0 digit side) so that it 
    is placed within the range as shown in the simplified diagram in Figure 5-28.
    Figure 5-28.
    Aligning the Position of the Guide Roller LD (0 Digit Side)
    4. Align the guide pin and tab on the 0 Digit Side Guide Roller LD with the 
    positioning holes on the Main Frame, and tighten the Guide Roller LD (0 Digit 
    Side) with the screws. (See Fig.5-29.)
    5. Check the position of the Retard Roller Holder Tab again through the notch. If it is 
    not inside the range, remove the screws on the Guide Roller LD (0 Digit Side), and 
    repeat steps 2 to 4 to set the tab within the range.
    6. Check the clearance in both ends of the positioning hole that the Guide Roller LD 
    Tab is inserted. And align Guide Roller LD (130 Digit Side) to the same height, 
    and tighten with the screws.
    Figure 5-29.
    Checking the Position of Tab on the Guide Roller LD
    Roll Paper Frame
    Notch
    Reference 
    tabs
    Retard Roller 
    Holder tab
    Reference 
    TabsRetard Roller Holder Tab
    Lower LimitUpper Limit
    Aligning position for bottom of Retard 
    Roller Holder tab with reference tabsAligning position for top of Retard 
    Roller Holder tab with reference tabs
    	
    
    The following are the possible troubles for misadjustment.
    Gap
    Tab
    Guide pin
    Tab PositionTrouble
    Above upper limit• Paper feed mistakes caused by non-feed
    • Skewing of business cards
    Below lower limit• Multiple-sheet feeding 
    						
    							Confidential
    CHAPTER
    6
    MAINTENANCE 
    						
    							WorkForce 1100/Epson Stylus Office T1110/B1100/T1100/Epson ME Office 1100 Revision C
    Maintenance Overview 153
    Confidential
    6.1  Overview
    This section provides information to maintain the printer in its optimum condition.
    6.1.1  Cleaning
    This printer has no mechanical components which require regular cleaning. Therefore, 
    when returning the printer to the user, check the following parts and perform 
    appropriate cleaning if stain is noticeable.
    Housing
    Use a clean soft cloth moistened with water and wipe off any dirt. If the Housings 
    are stained with ink, use a cloth moistened with neutral detergent to wipe it off.
    Inside the printer
    Use a vacuum cleaner to remove any paper dust.
    6.1.2  Service Maintenance
    If print irregularity (missing dot, white line, etc.) has occurred or the printer indicates 
    “Maintenance Error”, take the following actions to clear the error.
    6.1.2.1  Head Cleaning
    The printer has a built-in head cleaning function, which is activated by operating the 
    control panel.The procedure is given below.
    1. Confirm that the printer is in stand-by state.
    Check that the Power LED is not flashing.
    2. Hold down the Ink Switch on the control panel for more than 3 seconds.
    The Power LED flashes during the cleaning sequence.
    Never use chemical solvents, such as thinner, benzine, and 
    acetone, to clean the exterior parts of the printer like the 
    housing. These chemicals may degrade or deteriorate the 
    quality of this product.
    Be careful not to damage any components when you clean 
    inside the printer.
    Do not scratch the surface of the PF Roller assembly. Use a soft 
    brush to wipe off dust.
    Use a soft cloth moistened with dilute alcohol to remove ink 
    stain.
    Do not use the supplied cleaning sheet for normal usage. It may 
    damage the coated surface of the PF Roller. If the adhesive 
    surface of the cleaning sheet is set to the ASF LD Roller side 
    and used to clean the ASF LD Roller surface, it is no problem.
    When using compressed air products; such as air duster, for 
    cleaning during repair and maintenance, the use of such 
    products containing flammable gas is prohibited.
    	
    
    For Head Cleaning, it is recommended to run the nozzle check and 
    the cleaning alternately to minimize ink consumption. 
    						
    							WorkForce 1100/Epson Stylus Office T1110/B1100/T1100/Epson ME Office 1100 Revision C
    Maintenance Overview 154
    Confidential
    6.1.2.2  Maintenance Request
    When the ink is used for the Print Head cleaning and such, it is drained via the Cap 
    Unit to the Waste Ink Tray Assy located on the Lower Housing. As for the ink 
    absorbed by the Front Paper Guide Pad when carrying out the borderless printing or 
    flushing operations, it is drained to the ink pads in the Front Paper Guide Pad Tray. The 
    amount of the waste ink is controlled with the Protection Counter A (Waste Ink Tray 
    Assy) and B (Front Paper Guide Pad Tray) in the EEPROM on the Main Board. When 
    the amount reaches the specified value; which indicates that the waste ink has reached 
    the limit of the absorbing capability of the Waste Ink Pads, the “maintenance request 
    error” is displayed.
    Protection Counters Upper Limit
    Note* : Taking the ink evaporation amount into consideration, the threshold 
    value of the Protection Counter A for the Maintenance Request varies 
    from 12,300 to 14,250 accordingly until 260 days pass from the day the 
    printer receives the first TI from the printer driver (the printer is initially 
    used). The value after 260 days is 14,250.
    Timing for Replacing the Waste Ink Pads
    When the Protection Counter reaches the value shown above, a Maintenance 
    Request is indicated.
    When servicing the printer, always check the Protection Counter using the 
    Adjustment Program regardless of whether the Maintenance Request error has 
    been indicated or not. If the counter is close to its upper limit shown above, 
    replace the Waste Ink Pads and reset the counter to “0” with receiving prior 
    approval from the user. This prevents the printer from causing the 
    Maintenance Request error soon after it is returned to the user.Waste Ink Pads to be replaced
    After the Replacement
    Reset the Protection Counter (Refer to Chapter 5 ?Adjustment?)
    Waste Ink CounterLimits
    Protection Counter A*12,300 - 14,250
    Protection Counter B 8,900
    Table 6-1. List of Waste Ink Pads to be replaced
    Parts nameQty.Reference Pages
    Waste Ink Tray Assy 14.4.10 Waste Ink Pad / 
    Waste Ink Tray Assy 
    (p104)
    POROUS PAD, PAPER GUIDE, INK EJECT, UPPER 14.4.14 Front Paper 
    Guide / Paper EJ 
    Roller / Front Paper 
    Guide Pad Tray (p110) POROUS PAD, PAPER GUIDE, INK EJECT, LEFT 1
    POROUS PAD, PAPER GUIDE, INK EJECT, LOWER 1 
    						
    							WorkForce 1100/Epson Stylus Office T1110/B1100/T1100/Epson ME Office 1100 Revision C
    Maintenance Overview 155
    Confidential
    6.1.3  Lubrication
    The lubrication used for the components of the printer has been decided on based on 
    evaluation carried out by Epson. Therefore, the specified amount and places of 
    lubrication given in this section should be strictly observed.
    Figure 6-1. Lubrication (1)
    Figure 6-2. Lubrication (2)
    Never use oil or grease other than those specified in this 
    manual. Use of different types of oil or grease may damage the 
    components or affect the printer functions.
    Never apply a larger amount of oil or grease than specified in 
    this manual.
    Table 6-2. Specified Lubricant
    TypeNameEPSON CODESupplier
    Grease G-26 1080614 EPSON
    Grease G-45 1033657 EPSON
    Grease G-71 1304682 EPSON
    Grease G-74 1409257 EPSON
    Grease G-75 TBD EPSON
    
    Left and Right Adjust Parallel 
    Bushings (outer circumference)
    
    G-26
    
    1mm x 2mm
    
    • Apply with a syringe.
    (Pin Head: 
    1mm)
    • After lubrication, install and turn 
    the PG Cam Bush to spread the 
    grease evenly.
    
    Contact point of the CR Scale 
    Mounting Plate (Left/Right) and the 
    Main Frame
    
    G-26
    
    Apply evenly.
    
    Apply with a brush.Right Side Face
    Adjust Parallel Bushing (Right)
    Adjust Parallel Bushing (Left)
    Left Side Face
    Left SideRight Side 
    						
    							WorkForce 1100/Epson Stylus Office T1110/B1100/T1100/Epson ME Office 1100 Revision C
    Maintenance Overview 156
    Confidential
    Figure 6-3. Lubrication (3)
    Figure 6-4. Lubrication (4)Figure 6-5. Lubrication (5)
    Figure 6-6. Lubrication (6)
    
    Contact point of the Main Frame and 
    the CR the Scale Mounting Plate 
    (Left/Right)
    
    G-26
    
    A little at 4 points
    
    Apply with a brush.
    
    Bushings of the Left and Right PG 
    Cams (inner circumference)
    
    G-26
    
    1mm diameter of the inner 
    circumference
    
    • Apply with a brush.
    • Be careful not to attach the grease 
    to the PF scale.
    Left Side
    Right Side
    Right SideLeft Side
    
    Contact point of the Left and Right PG 
    Torsion Springs and the Carriage 
    Shaft.
    
    G-26
    
    1mm x 2mm x 2 points
    
    Apply with a syringe.
    (Pin Head: 
    1mm)
    
    Contact point of the rear side of CR 
    Guide Plate and the slider of the 
    Carriage Unit
    
    G-71
    
    70 ± 15mg x 3 points
    
    • Apply with a brush.
    • Apply it in the order as shown with 
    the arrows.
    Right PG Torsion Spring
    Right Side
    Left Side
    Left PG Torsion Spring
    123
    Rear side of CR Guide Plate 
    						
    							WorkForce 1100/Epson Stylus Office T1110/B1100/T1100/Epson ME Office 1100 Revision C
    Maintenance Overview 157
    Confidential
    Figure 6-7. Lubrication (7)
    Figure 6-8. Lubrication (8)Figure 6-9. Lubrication (9)
    Figure 6-10. Lubrication (10)
    
    The Driven Pulley Holder
    
    G-26
    
    1mm x 2mm x 4 points
    
    Apply with a syringe.
    (Pin Head: 
    1mm)
    
    Contact point of the EJ Grounding 
    Spring and Front and Rear Paper EJ 
    Rollers
    
    G-45
    
    1mm x 2mm x 2 points
    
    Apply with a syringe.
    (Pin Head: 
    1mm)
    Rear Paper EJ Roller
    EJ Grounding 
    Spring
    Front Paper EJ RollerRight Side
    
    The bushing of the Front Paper Guide
    
    G-45
    
    1. Apply evenly.
    2.
    1mm x 2mm
    
    Apply with a brush.
    
    1. Left side of the PF Roller Shaft 
    (Left of the E-Ring)
    2. Mounting location of the Bushing 
    8
    
    G-45
    
    1. Approx. 
    1mm x 5mm
    2. All around the Shaft
    
    1. Apply with a syringe.
    2. Apply with a brush.
    1
    1
    2
    Front Paper 
    GuideRight Side
    1
    Front Paper 
    Guide
    Left Side
    Bushing 8
    1
    2
    PF Roller 
    						
    							WorkForce 1100/Epson Stylus Office T1110/B1100/T1100/Epson ME Office 1100 Revision C
    Maintenance Overview 158
    Confidential
    Figure 6-11. Lubrication (11)
    Figure 6-12. Lubrication (12)Figure 6-13. Lubrication (13)
    Figure 6-14. Lubrication (14)
    
    1. Contact point of the Rear Paper 
    Guide and the PF Roller
    2. Contact point of the PF Grounding 
    Spring and the PF Roller
    
    G-45
    
    1. Apply evenly.
    2.
    1mm x 2mm
    
    1. Apply with a brush.
    2. Apply with a syringe.
    (Pin Head: 
    1mm)
    
    Contact point of the Shaft of the Main 
    Frame and Spur Gear 31.5
    
    G-45
    
    1mm x 2mm
    
    Apply with a syringe.
    1
    12
    Rear Paper GuidePF Grounding Spring
    PF Roller
    Shaft of the Main Frame
    
    Contact point of the Printer Cover 
    Holder (Left/Right) and the Printer 
    Cover
    
    G-26
    
    20mm x 2mm x 2 points
    
    Apply with a brush.
    
    Contact point of the Housing Upper 
    and the Printer Cover
    
    G-74
    
    Apply evenly.
    
    Apply with a brush.Upper surface
    Printer Cover 
    Holder Right
    Lower surface
    Housing Upper
    Left Side
    Right Side 
    						
    							WorkForce 1100/Epson Stylus Office T1110/B1100/T1100/Epson ME Office 1100 Revision C
    Maintenance Overview 159
    Confidential
    Figure 6-15. Lubrication (15)
    Figure 6-16. Lubrication (16)Figure 6-17. Lubrication (17)
    Figure 6-18. Lubrication (18)
    
    Contact point of the Shaft of the ASF 
    Frame and the Combination Gear 
    29.11
    
    G-26
    
    Apply evenly.
    
    Apply with a brush.
    
    1. Contact point of the LD Roller 
    Shaft and the Hopper
    2. Contact point of the LD Roller 
    Shaft and the Guide Roller LD
    
    1. G-26
    2. G-75
    
    Apply evenly.
    
    Apply with a brush.
    Shaft of the ASF Frame
    LD Roller Shaft
    22
    Right Side
    1
    Left Side
    1
    
    Contact point of the Housing Upper 
    and the Printer Cover
    
    G-26
    
    1.
    1mm x 10mm
    2.
    1mm x 15mm
    3.
    1mm x 10mm
    4. Apply evenly.
    
    1. 2. 3. Apply with a syringe.
    4. Apply with a brush.
    
    Contact point of the Paper Back Lever 
    Right and the LD Roller Shaft
    
    G-26
    
    2mm x 15mm
    
    Apply with a syringe.
    Right Side
    221
    Left Side
    Hopper
    4
    3
    Paper Back Lever Right 
    						
    							WorkForce 1100/Epson Stylus Office T1110/B1100/T1100/Epson ME Office 1100 Revision C
    Maintenance Overview 160
    Confidential
    6.1.3.1  Lubrication of Carriage Shaft
    1. Fit the Carriage Unit onto the Carriage Shaft, and move it to the center of the 
    Shaft.
    2. Using a syringe, lubricate the holes (2 places) at both ends of the Carriage Unit 
    rear side with grease.
    Figure 6-19. Lubricating the Carriage Shaft (1)3. Hold the Carriage Unit, and while turning the Carriage Shaft clockwise and 
    counterclockwise, move the Carriage Unit to spread the grease evenly.
    Figure 6-20. Lubricating the Carriage Shaft (2)
    4. Move the Carriage Unit to the right end of the Carriage Shaft viewing the Unit 
    from the rear, and lubricate grease with the syringe at the point shown in refer to 
    Figure 6-21.
    Figure 6-21. Lubricating the Carriage Shaft (3)
    In the following step, do not bring the needle of a syringe into 
    contact with the Carriage Shaft.
    Lubrication TypeLubrication Amount
    G-71 140mg ± 10mg x 2 points
    HolesCarriage Shaft
    Carriage Unit
    Lubrication TypeLubrication Amount
    G-71 140mg ± 10mg x 2 points
    Lubrication Point 
    						
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