Epson B 1100 Service Manual
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WorkForce 1100/Epson Stylus Office T1110/B1100/T1100/Epson ME Office 1100 Revision C Adjustment Adjustment without Using Adjustment Program 151 Confidential 3. Light the printers inside through a gap between the Roll Paper Frame and the ASF Assy with a penlight, and look the tab on the Retard Roller Holder at the back of the two reference tabs on the ASF Assy through the notch. After making sure that the two reference tabs are aligned when viewed edge-on, adjust the position of the Retard Roller Holder Tab by pressing the Guide Roller LD (0 digit side) so that it is placed within the range as shown in the simplified diagram in Figure 5-28. Figure 5-28. Aligning the Position of the Guide Roller LD (0 Digit Side) 4. Align the guide pin and tab on the 0 Digit Side Guide Roller LD with the positioning holes on the Main Frame, and tighten the Guide Roller LD (0 Digit Side) with the screws. (See Fig.5-29.) 5. Check the position of the Retard Roller Holder Tab again through the notch. If it is not inside the range, remove the screws on the Guide Roller LD (0 Digit Side), and repeat steps 2 to 4 to set the tab within the range. 6. Check the clearance in both ends of the positioning hole that the Guide Roller LD Tab is inserted. And align Guide Roller LD (130 Digit Side) to the same height, and tighten with the screws. Figure 5-29. Checking the Position of Tab on the Guide Roller LD Roll Paper Frame Notch Reference tabs Retard Roller Holder tab Reference TabsRetard Roller Holder Tab Lower LimitUpper Limit Aligning position for bottom of Retard Roller Holder tab with reference tabsAligning position for top of Retard Roller Holder tab with reference tabs The following are the possible troubles for misadjustment. Gap Tab Guide pin Tab PositionTrouble Above upper limit• Paper feed mistakes caused by non-feed • Skewing of business cards Below lower limit• Multiple-sheet feeding
WorkForce 1100/Epson Stylus Office T1110/B1100/T1100/Epson ME Office 1100 Revision C Maintenance Overview 153 Confidential 6.1 Overview This section provides information to maintain the printer in its optimum condition. 6.1.1 Cleaning This printer has no mechanical components which require regular cleaning. Therefore, when returning the printer to the user, check the following parts and perform appropriate cleaning if stain is noticeable. Housing Use a clean soft cloth moistened with water and wipe off any dirt. If the Housings are stained with ink, use a cloth moistened with neutral detergent to wipe it off. Inside the printer Use a vacuum cleaner to remove any paper dust. 6.1.2 Service Maintenance If print irregularity (missing dot, white line, etc.) has occurred or the printer indicates “Maintenance Error”, take the following actions to clear the error. 6.1.2.1 Head Cleaning The printer has a built-in head cleaning function, which is activated by operating the control panel.The procedure is given below. 1. Confirm that the printer is in stand-by state. Check that the Power LED is not flashing. 2. Hold down the Ink Switch on the control panel for more than 3 seconds. The Power LED flashes during the cleaning sequence. Never use chemical solvents, such as thinner, benzine, and acetone, to clean the exterior parts of the printer like the housing. These chemicals may degrade or deteriorate the quality of this product. Be careful not to damage any components when you clean inside the printer. Do not scratch the surface of the PF Roller assembly. Use a soft brush to wipe off dust. Use a soft cloth moistened with dilute alcohol to remove ink stain. Do not use the supplied cleaning sheet for normal usage. It may damage the coated surface of the PF Roller. If the adhesive surface of the cleaning sheet is set to the ASF LD Roller side and used to clean the ASF LD Roller surface, it is no problem. When using compressed air products; such as air duster, for cleaning during repair and maintenance, the use of such products containing flammable gas is prohibited. For Head Cleaning, it is recommended to run the nozzle check and the cleaning alternately to minimize ink consumption.
WorkForce 1100/Epson Stylus Office T1110/B1100/T1100/Epson ME Office 1100 Revision C Maintenance Overview 154 Confidential 6.1.2.2 Maintenance Request When the ink is used for the Print Head cleaning and such, it is drained via the Cap Unit to the Waste Ink Tray Assy located on the Lower Housing. As for the ink absorbed by the Front Paper Guide Pad when carrying out the borderless printing or flushing operations, it is drained to the ink pads in the Front Paper Guide Pad Tray. The amount of the waste ink is controlled with the Protection Counter A (Waste Ink Tray Assy) and B (Front Paper Guide Pad Tray) in the EEPROM on the Main Board. When the amount reaches the specified value; which indicates that the waste ink has reached the limit of the absorbing capability of the Waste Ink Pads, the “maintenance request error” is displayed. Protection Counters Upper Limit Note* : Taking the ink evaporation amount into consideration, the threshold value of the Protection Counter A for the Maintenance Request varies from 12,300 to 14,250 accordingly until 260 days pass from the day the printer receives the first TI from the printer driver (the printer is initially used). The value after 260 days is 14,250. Timing for Replacing the Waste Ink Pads When the Protection Counter reaches the value shown above, a Maintenance Request is indicated. When servicing the printer, always check the Protection Counter using the Adjustment Program regardless of whether the Maintenance Request error has been indicated or not. If the counter is close to its upper limit shown above, replace the Waste Ink Pads and reset the counter to “0” with receiving prior approval from the user. This prevents the printer from causing the Maintenance Request error soon after it is returned to the user.Waste Ink Pads to be replaced After the Replacement Reset the Protection Counter (Refer to Chapter 5 ?Adjustment?) Waste Ink CounterLimits Protection Counter A*12,300 - 14,250 Protection Counter B 8,900 Table 6-1. List of Waste Ink Pads to be replaced Parts nameQty.Reference Pages Waste Ink Tray Assy 14.4.10 Waste Ink Pad / Waste Ink Tray Assy (p104) POROUS PAD, PAPER GUIDE, INK EJECT, UPPER 14.4.14 Front Paper Guide / Paper EJ Roller / Front Paper Guide Pad Tray (p110) POROUS PAD, PAPER GUIDE, INK EJECT, LEFT 1 POROUS PAD, PAPER GUIDE, INK EJECT, LOWER 1
WorkForce 1100/Epson Stylus Office T1110/B1100/T1100/Epson ME Office 1100 Revision C Maintenance Overview 155 Confidential 6.1.3 Lubrication The lubrication used for the components of the printer has been decided on based on evaluation carried out by Epson. Therefore, the specified amount and places of lubrication given in this section should be strictly observed. Figure 6-1. Lubrication (1) Figure 6-2. Lubrication (2) Never use oil or grease other than those specified in this manual. Use of different types of oil or grease may damage the components or affect the printer functions. Never apply a larger amount of oil or grease than specified in this manual. Table 6-2. Specified Lubricant TypeNameEPSON CODESupplier Grease G-26 1080614 EPSON Grease G-45 1033657 EPSON Grease G-71 1304682 EPSON Grease G-74 1409257 EPSON Grease G-75 TBD EPSON Left and Right Adjust Parallel Bushings (outer circumference) G-26 1mm x 2mm • Apply with a syringe. (Pin Head: 1mm) • After lubrication, install and turn the PG Cam Bush to spread the grease evenly. Contact point of the CR Scale Mounting Plate (Left/Right) and the Main Frame G-26 Apply evenly. Apply with a brush.Right Side Face Adjust Parallel Bushing (Right) Adjust Parallel Bushing (Left) Left Side Face Left SideRight Side
WorkForce 1100/Epson Stylus Office T1110/B1100/T1100/Epson ME Office 1100 Revision C Maintenance Overview 156 Confidential Figure 6-3. Lubrication (3) Figure 6-4. Lubrication (4)Figure 6-5. Lubrication (5) Figure 6-6. Lubrication (6) Contact point of the Main Frame and the CR the Scale Mounting Plate (Left/Right) G-26 A little at 4 points Apply with a brush. Bushings of the Left and Right PG Cams (inner circumference) G-26 1mm diameter of the inner circumference • Apply with a brush. • Be careful not to attach the grease to the PF scale. Left Side Right Side Right SideLeft Side Contact point of the Left and Right PG Torsion Springs and the Carriage Shaft. G-26 1mm x 2mm x 2 points Apply with a syringe. (Pin Head: 1mm) Contact point of the rear side of CR Guide Plate and the slider of the Carriage Unit G-71 70 ± 15mg x 3 points • Apply with a brush. • Apply it in the order as shown with the arrows. Right PG Torsion Spring Right Side Left Side Left PG Torsion Spring 123 Rear side of CR Guide Plate
WorkForce 1100/Epson Stylus Office T1110/B1100/T1100/Epson ME Office 1100 Revision C Maintenance Overview 157 Confidential Figure 6-7. Lubrication (7) Figure 6-8. Lubrication (8)Figure 6-9. Lubrication (9) Figure 6-10. Lubrication (10) The Driven Pulley Holder G-26 1mm x 2mm x 4 points Apply with a syringe. (Pin Head: 1mm) Contact point of the EJ Grounding Spring and Front and Rear Paper EJ Rollers G-45 1mm x 2mm x 2 points Apply with a syringe. (Pin Head: 1mm) Rear Paper EJ Roller EJ Grounding Spring Front Paper EJ RollerRight Side The bushing of the Front Paper Guide G-45 1. Apply evenly. 2. 1mm x 2mm Apply with a brush. 1. Left side of the PF Roller Shaft (Left of the E-Ring) 2. Mounting location of the Bushing 8 G-45 1. Approx. 1mm x 5mm 2. All around the Shaft 1. Apply with a syringe. 2. Apply with a brush. 1 1 2 Front Paper GuideRight Side 1 Front Paper Guide Left Side Bushing 8 1 2 PF Roller
WorkForce 1100/Epson Stylus Office T1110/B1100/T1100/Epson ME Office 1100 Revision C Maintenance Overview 158 Confidential Figure 6-11. Lubrication (11) Figure 6-12. Lubrication (12)Figure 6-13. Lubrication (13) Figure 6-14. Lubrication (14) 1. Contact point of the Rear Paper Guide and the PF Roller 2. Contact point of the PF Grounding Spring and the PF Roller G-45 1. Apply evenly. 2. 1mm x 2mm 1. Apply with a brush. 2. Apply with a syringe. (Pin Head: 1mm) Contact point of the Shaft of the Main Frame and Spur Gear 31.5 G-45 1mm x 2mm Apply with a syringe. 1 12 Rear Paper GuidePF Grounding Spring PF Roller Shaft of the Main Frame Contact point of the Printer Cover Holder (Left/Right) and the Printer Cover G-26 20mm x 2mm x 2 points Apply with a brush. Contact point of the Housing Upper and the Printer Cover G-74 Apply evenly. Apply with a brush.Upper surface Printer Cover Holder Right Lower surface Housing Upper Left Side Right Side
WorkForce 1100/Epson Stylus Office T1110/B1100/T1100/Epson ME Office 1100 Revision C Maintenance Overview 159 Confidential Figure 6-15. Lubrication (15) Figure 6-16. Lubrication (16)Figure 6-17. Lubrication (17) Figure 6-18. Lubrication (18) Contact point of the Shaft of the ASF Frame and the Combination Gear 29.11 G-26 Apply evenly. Apply with a brush. 1. Contact point of the LD Roller Shaft and the Hopper 2. Contact point of the LD Roller Shaft and the Guide Roller LD 1. G-26 2. G-75 Apply evenly. Apply with a brush. Shaft of the ASF Frame LD Roller Shaft 22 Right Side 1 Left Side 1 Contact point of the Housing Upper and the Printer Cover G-26 1. 1mm x 10mm 2. 1mm x 15mm 3. 1mm x 10mm 4. Apply evenly. 1. 2. 3. Apply with a syringe. 4. Apply with a brush. Contact point of the Paper Back Lever Right and the LD Roller Shaft G-26 2mm x 15mm Apply with a syringe. Right Side 221 Left Side Hopper 4 3 Paper Back Lever Right
WorkForce 1100/Epson Stylus Office T1110/B1100/T1100/Epson ME Office 1100 Revision C Maintenance Overview 160 Confidential 6.1.3.1 Lubrication of Carriage Shaft 1. Fit the Carriage Unit onto the Carriage Shaft, and move it to the center of the Shaft. 2. Using a syringe, lubricate the holes (2 places) at both ends of the Carriage Unit rear side with grease. Figure 6-19. Lubricating the Carriage Shaft (1)3. Hold the Carriage Unit, and while turning the Carriage Shaft clockwise and counterclockwise, move the Carriage Unit to spread the grease evenly. Figure 6-20. Lubricating the Carriage Shaft (2) 4. Move the Carriage Unit to the right end of the Carriage Shaft viewing the Unit from the rear, and lubricate grease with the syringe at the point shown in refer to Figure 6-21. Figure 6-21. Lubricating the Carriage Shaft (3) In the following step, do not bring the needle of a syringe into contact with the Carriage Shaft. Lubrication TypeLubrication Amount G-71 140mg ± 10mg x 2 points HolesCarriage Shaft Carriage Unit Lubrication TypeLubrication Amount G-71 140mg ± 10mg x 2 points Lubrication Point