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Dell Inspiron 3500 Service Manual

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    							Removing and Replacing Parts 4-55
    Customer Kits (continued)
    Hard-Disk Drive X HD,3.2GB,I,F2,12.5MM,IBM, REV 2
    Screws X X SCR,M3X4,FL PH,MS,BLO
    Hard-Disk Drive Carrier 
    AssemblyX X SUBASSY,CARR,HD,NBK,I3500
    Plastic Carrier X CARR,HD,PLSTC,NBK,I3500 
    Connector Board X CBL,FLEX,HD,NBK,I3500
    Customer Kit, 4.0 GB Hard-Disk 
    Drive, IBM X X X CUS,HD,4G,I,F2,12.5M,IBM,I3500
    4.0GB Subassembly X X SUBASSY,HD,4G,I,F2,12.5M,I3500
     Boot Information X INFO,1ST BOOT,HARD DRIVE
    Hard-Disk Drive X HD,4GB,I,F2,12.5MM,IBM,REV 2
    Screws X X SCR,M3X4,FL PH,MS,BLO
    Hard-Disk Drive Carrier 
    AssemblyX X SUBASSY,CARR,HD,NBK,I3500
    Plastic Carrier X CARR,HD,PLSTC,NBK,I3500 
    Connector Board X CBL,FLEX,HD,NBK,I3500
    Customer Kit, 4.0 GB Hard-Disk 
    Drive, 12.5,FujitsuX X X CUS,HD,4GB,I,12.5M,FJTSU,I3500 
    4.0GB Subassembly X X SUBASSY,HD,4G,I,F2,12.5M,I3500
     Boot Information X INFO,1ST BOOT,HARD DRIVE
    Hard-Disk Drive X HD,4.0GB,I,F2,12.5MM,FJTSU
    Screws X X SCR,M3X4,FL PH,MS,BLO
    Hard-Disk Drive Carrier 
    AssemblyX X SUBASSY,CARR,HD,NBK,I3500
    Plastic Carrier X CARR,HD,PLSTC,NBK,I3500 
    Connector Board X CBL,FLEX,HD,NBK,I3500
    Customer Kit, 4.3 GB Hard-Disk 
    Drive, 9.5, FujitsuX X X CUS,HD,4.3GB,9.5MM,FJTSU,I3500
    4.3GB Subassembly X X SUBASSY,HD,4.3G,F2,9.5M,I3500
     Boot Information X INFO,1ST BOOT,HARD DRIVE
    Hard-Disk Drive X HD,4.3GB,I,F2,9.5MM,FJTSU
    Screws X X SCR,M3X4,FL PH,MS,BLO
    Spacer SPCR,PLSTC,HD,9.5MM,NBK,I3500 7DEOH  3DUWV DQG $VVHPEOLHV
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    							4-56Dell Inspiron 3500 Portable Computer Service Manual
    Customer Kits (continued)
    Hard-Disk Drive Carrier 
    AssemblyX X SUBASSY,CARR,HD,NBK,I3500
    Plastic Carrier X CARR,HD,PLSTC,NBK,I3500
    Connector Board X CBL,FLEX,HD,NBK,I3500
    Customer Kit, 4.3 GB Hard-Disk 
    Drive, 9.5, IBMX X X CUS,HD,4.3GB,9.5MM,IBM,I3500
    4.3GB Subassembly X X SUBASSY,HD4.3G,F3,9.5M,I3500
     Boot Information X INFO,1ST BOOT,HARD DRIVE
    Hard-Disk Drive X HD,4.3GB,I,F3,1IN,NN,IBM,KLDKE2
    Screws X X SCR,M3X4,FL PH,MS,BLO
    Spacer SPCR,PLSTC,HD,9.5MM,NBK,I3500
    Hard-Disk Drive Carrier 
    AssemblyX X SUBASSY,CARR,HD,NBK,I3500
    Plastic Carrier X CARR,HD,PLSTC,NBK,I3500
    Connector Board X CBL,FLEX,HD,NBK,I3500
    Customer Kit, 6.4 GB Hard-Disk 
    Drive, 12.5,FujitsuX X X CUS,HD,6.4GB,I,F2,FJTSU,I3500 
    6.4GB Subassembly X X SUBASSY,HD,6.4G,F2,FJTSU,I3500
     Boot Information X INFO,1ST BOOT,HARD DRIVE
    Hard-Disk Drive X HD,6.4GB,I,F2,12.5MM,FJTSU H10
    Screws X X SCR,M3X4,FL PH,MS,BLO
    Hard-Disk Drive Carrier 
    AssemblyX X SUBASSY,CARR,HD,NBK,I3500
    Plastic Carrier X CARR,HD,PLSTC,NBK,I3500 
    Connector Board X CBL,FLEX,HD,NBK,I3500
    Customer Kit, 6.4 GB, Hard-Disk 
    Drive, 12.5,IBMX X X CUS,HD,6.4GB,I,F2,IBM,I3500
    6.4GB Subassembly X X SUBASSY,HD,6.4G,F2,12.5M,I3500
     Boot Information X INFO,1ST BOOT,HARD DRIVE
    Hard-Disk Drive X HD,6.4GB,I,F2,12.5MM,IBM ACDIA 
    Screws X X SCR,M3X4,FL PH,MS,BLO
    Hard-Disk Drive Carrier 
    AssemblyX X SUBASSY,CARR,HD,NBK,I3500 7DEOH  3DUWV DQG $VVHPEOLHV
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    							Removing and Replacing Parts 4-57
    Customer Kits (continued)
    Plastic Carrier X CARR,HD,PLSTC,NBK,I3500 
    Connector Board X CBL,FLEX,HD,NBK,I3500
    DVD/MPEG-II PC Card  X X CRD,VID,DECODER,PCMCIA,MPEGII 
    Customer Kit, DVD/MPEG-II Cable 
    KitX KIT,CBL\CDSK,VID,MPEGII,PCMCIA 
    Customer Kit, CD-ROM, Toshiba X X X CUS,CD,12.7MM,I,INT,I3500
    CD-ROM Assembly (Toshiba) X X ASSY,CD,12.7MM,I,INT,I3500
    Upper Plastic X CVR,PLSTC,UPR,CD/DVD,NBK,I3500
    Lower Plastic X CVR,PLSTC,LWR,CD/DVD,NBK,I3500
    Metal Bracket (if it exists) X BRKT,MET,CD,NBK,I3500 
    Metal Plate X PLT,MET,CD,NBK,13500
    Drive X CD,12.7MM,I,INT,NBK,I3500
    Cable X CBL,FLEX,CD,NBK,I3500
    Bezel X BZL,PLSTC,CD,TOSHIBA,I3500
    FPC Sponge X FOAM,SPRT,CD,I3500
    Label LBL,ID,CD,NBK,I3500
    Screws X SCR,M2.5X5,FL PNH,BLO
    Customer Kit, Diskette Drive, Mit-
    sumiX X X CUS,FD,INT/EXT,MITSUMI,I3500 
    Diskette Drive Assembly X X ASSY,FD,INT/EXT,MITSUMI,I3500
    Diskette Drive Cable X CBL,FLEX,FD,NBK,I3500
    Diskette Drive (Mitsumi) X FD,1.44M,F3,17MM,I3000,MITSUMI
    Diskette Drive Lower Plastic X CVR,PLSTC,BTM,FD,NBK,I3500
    Diskette Drive Upper Plastic X CVR,PLSTC,TOP,FD,NBK,I3500
    Diskette Drive Metal 
    BracketX BRKT,MET,FD,NBK,I3500
    Screws X SCR,M2.5X5,FL PNH,BLO 
    Label LBL,IDENT,FD,MITSUMI,I3500 
    Customer Kit, 32MB Memory X X X CUS,DIMM,32,66M,4X64,2K,144
    DIMM,32,66M,4X64,4K,144  X X DIMM,32,66M,4X64,4K,144
    Customer Kit, 64MB Memory  X X X CUS,DIMM,64,66M,8X64,2K,144
    DIMM,64,66M,8X64,4K,144  X X DIMM,64,66M,8X64,4K,144 7DEOH  3DUWV DQG $VVHPEOLHV
    FRQWLQXHG
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    							4-58Dell Inspiron 3500 Portable Computer Service Manual
    Customer Kits (continued)
    Customer Kit, 128MB Memory X X X CUS,DIMM,128,66M,16X64,4K,144 
    DIMM,128,66M,16X64,4K,144  X X DIMM,128,66M,16X64,4K,144
    Customer Kit, Main Battery X X X CUS,BTRY#2,45W,LIION,I3500
    Battery, Assembly X X ASSY,BTRY,45W,LIION,NBK,I3500 
    Battery X BTRY,MAIN,45W,LIION,NBK,I3500
    Battery Label X LBL,IDENT,BTRY,NBK,I3500
    Customer Kit, Flash BIOS X X X CUS,DSK,FLASH,BIOS,F3,I3500 
    Kit, BIOS flash X X KIT,DSK,FLASH,BIOS,F3,I3500 
    Diskette Envelope X ENV,DSK,F3,PLSTC
    Card Lag X CARD,LAG 
    BIOS Diskette X DSK,BIOS,FLASH,F3,UPG,I3500
    BIOS Software X SW,BIOS,FLASH,I3500 
    Customer Kit, Diskette Drive Cable X X X CUS,CBL,FD,INT/EXT,I3500,US 
    Kit, Diskette Drive Cable X X KIT,CBL,FD,INT/EXT,I3500,US 
    Cable X CBL,FD,INT/EXT,I3500 
    Customer Kit, AC Adapter X X X CUS,ADPT,AC,EXT,19V,60W,I3500
    AC Adapter only X X X ADPT,AC,EXT,19V,60W,NBK,I3500
    Power Cord X X X CORD,PWR,110V,6F,AC ADPT,US
    Miscellaneous Parts
    Power Cord X X X CORD,PWR,110V,6F,AC ADPT,US
    Dell Inspiron Port Replicator III (Grand Canyon)
    Pass-through Port Replicator 
    AssemblyX X ASSY,PPRIII,I/O,NBK,I3500
    Software Diagnostics
    Kit, Diagnostics US X X X KIT,DSK,DIAG,3.94,F3,I3500 
    Diskette Envelope X ENV,DSK,F3,PLSTC
    License Agreement Card X CARD,LAG
    Diagnostics Diskette X DSK,DIAG,DELL,3.94,F3,WW,I3500
    Customer Kit, System Software 
    DriversX X X CUS,SSD,CDSK,W98,I3500
    Kit, System Software Drivers X X KIT,CDSK,SSD,W98,NBK,I3500  7DEOH  3DUWV DQG $VVHPEOLHV
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    							Removing and Replacing Parts 4-59
    Software Diagnostics(continued)
    Diskette Envelope X ENV,DSK,F3,PLSTC 
    Card lag X CARD,LAG
    Diskette X CDSK,SSD,W98,NBK,I3500,WEST
    Manufacturing Bases
    D233XT (13.3”) Base, AGP, AMF X X X BASE,I3500,D233XT,13.3,AGP,AMF
    13.3” Base Assembly X ASSY,NBK,BASE,I3500,13.3,OEM
    D266XT (13.3”) Base, AGP, AMF X X X BASE,I3500,D266XT,13.3,AGP,AMF
    13.3” Base Assembly X ASSY,NBK,BASE,I3500,13.3,OEM
    D300GT (13.3”) Base, AGP, AMF X X X BASE,I3500,D300GT,13.3,AGP,AMF
    13.3” Base Assembly X ASSY,NBK,BASE,I3500,13.3,OEM
    D233XT (14.1”) Base, AGP  X X X BASE,NBK,I3500,D233XT,14.1,AGP
    14.1” Base Assembly X ASSY,NBK,BASE,I3500,14.1,OEM
    D266XT (14.1”) Base, AGP, AMF  X X X BASE,I3500,D266XT,14.1,AGP,AMF
    14.1” Base Assembly X ASSY,NBK,BASE,I3500,14.1,OEM
    D300GT (14.1”) Base, AGP, AMF X X X BASE,I3500,D300GT,14.1,AGP,AMF
    14.1” Base Assembly X ASSY,NBK,BASE,I3500,14.1,OEM
    Field Service Bases
    233 MHz Field Service Base, 13.3” X X BASE,D233XT,13.3,NBTRY,I3500
    Assembly without Battery X ASSY,NBK,BASE,I35,13.3,NBTRY
    233 MHz Field Service Base, 14.1” X x BASE,D233XT,14.1,NBTRY,I3500
    Assembly without Battery X ASSY,NBK,BASE,14.1,I35,NBTRY
    266 MHz Field Service Base, 13.3” X X BASE,D266XT,13.3,NBTRY,I3500
    Assembly without Battery X ASSY,NBK,BASE,I35,13.3,NBTRY
    266 MHz Field Service Base, 14.1” X X BASE,D266XT,14.1,NBTRY,I3500
    Assembly without Battery X ASSY,NBK,BASE,14.1,I35,NBTRY
    300 MHz Field Service Base, 13.3” X X BASE,D300XT,13.3,NBTRY,I3500
    Assembly without Battery X ASSY,NBK,BASE,I35,13.1,NBTRY
    300 MHz Field Service Base, 14.1” X X BASE,D300XT,14.1,NBTRY,I3500
    Assembly without Battery X ASSY,NBK,BASE,14.1,I35,NBTRY 7DEOH  3DUWV DQG $VVHPEOLHV
    FRQWLQXHG
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    							4-60Dell Inspiron 3500 Portable Computer Service Manual
    Assemblies
    Palmrest Assembly
    13.3 LG LCD Display Assembly with 
    LV D SX X ASSY,LCD,TFT,XGA,13.3,I3500,LG
    13.3 Samsung LCD Display Assem-
    bly with LVDSX X ASSY,LCD,TFT,13.3,I3500,SMSNG
    14.1 LG LCD Display Assembly with 
    LV D SX X ASSY,LCD,TFT,XGA,14.1,I3500,LG
    Zip Drive Assembly X X X ASSY,RMS,100M,ZIP,12.7,I,I3500
    DVD Assembly X X X ASSY,DVD,2X,INT,MPEGII,I3500 7DEOH  3DUWV DQG $VVHPEOLHV
    FRQWLQXHG
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    							Unique Parts A-1
    $33(1,;$
    8QLTXH3DUWV
    All parts are common to all configurations of the Inspiron 3500 computer 
    except for those defined in this appendix as unique. 
    7DEOH $ LVSOD\ $VVHPEO\ 8QLTXH 3DUWV
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    LCD Hinge-Up Display Assembly A B C
    LCD Assembly Screws, Bottom (4) A A A
    LCD Assembly Screw, Back (1) A A A
    Hinge Cover, Right A A A
    Hinge Cover, Left A A A
    Strip Cover A A A
    Screw Covers (4) A A A
    Rubber Bumpers (2) A A A
    LCD Bezel Scews (6) A A A
    Bezel A A B
    Hinge Screws (2) A A A
    Hinge, Left A A A
    Hinge, Right A A A
    Inverter A B A
    Bracket, Left A B C
    Bracket, Right A B C
    Rail Screws (4) A A B
    LED Cable (or FPC)/Board Assembly A A B
    EMI Tape, Side A A A
    EMI Tape, Bottom A A A
    LCD Panel Type A B C
    LCD Flex Cable A B C
    LCD EMI Pan A B C 
    						
    							A-2 Dell Inspiron 3500 Service Manual
    LCD FPC Cable Holder, Upper A A A
    LCD FPC Cable Holder, Lower A A A
    LCD Back Plastics A A B
    LCD Latch A A A
    LVDS Board (not part of the hinge-up 
    assembly; must be included in onsite ser-
    vice kit.)ABC
    7DEOH $ &5209520 ULYH 8QLTXH 3DUWV
    3DUW 7RVKLED
    &520 ULYH0.(
    9520 ULYH
    CD-ROM/DVD-ROM Drive Assembly A B
    External Screws (2) A A
    Upper Plastic A A
    Internal Screws (2) A A
    Lower Plastic A A
    CD-ROM Drive Upper Plate A A
    FPC Cable A A
    CD-ROM Drive FPC Cable Sponge A N/A
    Bracket Screw (1) A A
    CD-ROM Drive Bracket A A
    CD-ROM Drive Bezel A B
    Bezel Screws, Large Head N/A B
    Bezel Screws, Small Head N/A B
    CD-ROM/DVD-ROM Drive A B 7DEOH $ LVSOD\ $VVHPEO\ 8QLTXH 3DUWV
    FRQWLQXHG
    3DUW ,QFK
    /XFN\
    *ROGVWDU,QFK
    6DPVXQJ,QFK
    /XFN\
    *ROGVWDU 
    						
    							1
    ,QGH[
    1XPEHUV
    13.3-inch display
    specifications, 
    1-12
    14.1-inch display
    specifications, 
    1-12
    $
    AC adapter
    connector, 
    1-3
    removal, 4-4
    specifications, 1-14
    air intake, 1-3
    audio
    jacks location, 
    1-3
    audio jack board
    removal, 
    4-46
    %
    base assembly exploded view, 4-15
    battery
    location, 
    1-3
    location (options bay), 1-3
    removal, 4-5, 4-8
    specifications, 1-13
    battery charge gauge, 1-5
    battery tester, 1-5
    beep codes
    during boot routine, 
    3-1
    list of, 3-2
    bezel
    removal, 
    4-18
    boot routine
    observing when 
    troubleshooting, 
    2-4
    &
    CD-ROM drive
    disassembly, 
    4-28
    location (options bay), 1-3
    removal, 4-8
    chip set and bus
    specifications, 
    1-9
    computer
    exploded view, 
    4-11
    features, 1-1
    illustrated, 1-3
    power, 1-5
    technical specifications, 1-9
    connector cover
    location, 
    1-3
    connectors
    location, 
    1-3
    specifications, 1-11
    CPU Throttling Mode option, 1-6
    customer-replaceable parts, 4-4
    customer-replaceable parts, list of, 
    4-47
    
    DC/DC board
    removal, 
    4-42
    Dell Diagnostics, 3-4
    dental pick, 4-1
    depot-replaceable parts, 4-9
    depot-replaceable parts, list of, 4-47 
    						
    							2 Dell Inspiron 3500 Portable Computer Service Manual
    Diagnostics Menu, 3-5
    diskette drive
    disassembly, 
    4-27
    location (options bay), 1-3
    removal, 4-8
    display assembly
    13.3-inch exploded view, 
    4-12
    14.1-inch exploded view, 4-13
    close/suspend button, 1-3
    location, 1-3
    removal, 4-16
    docking connector, 1-3
    DVD-ROM drive
    disassembly, 
    4-28
    location (options bay), 1-3
    removal, 4-8
    (
    eliminating resource conflicts, 2-5
    environmental specifications, 1-15
    error messages, 3-2, 3-5
    expansion connector, 1-3
    exploded views
    13.3-inch display, 
    4-12
    14.1-inch display, 4-13
    base assembly, 4-15
    computer, 4-11
    palmrest assembly, 4-14
    )
    fan
    removal, 
    4-36
    fan cover
    removal, 
    4-36
    fan exhaust, 1-3
    field-replaceable parts, 4-9
    field-replaceable parts, list of, 4-47
    *
    getting help, 2-5
    grounding strap, 4-1
    +
    hard-disk drive
    disassembly, 
    4-26
    location, 1-3
    power management, 1-7
    removal, 4-7
    heat-sink fin cover
    removal, 
    4-34
    help, 2-5
    ,
    I/O connector, illustrated, 1-3
    infrared. See IR
    initial procedures
    beep codes, 
    3-1
    troubleshooting, 2-1
    initial user contact, 2-1
    initialization
    error messages, 
    3-5
    integrated audio
    specifications, 
    1-11
    internal modem
    location, 
    1-3
    interrupt assignments
    list of, 
    1-8
    inverter
    removal, 
    4-19, 4-20
    Iomega Zip drive
    removal, 
    4-8
    IR
    board removal, 
    4-32
    port location, 1-3 
    						
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