Craftsman 8 Press Manual
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11 FIG. 8 ADJUSTMENTS 7.DEPTH STOP: The depth stop and scale are found on the left side of the on/off switch. To adjust, lower the drill chuck until the pointer shows your desired depth on the scale . Loosen the lower nut on the threaded shaft (FIG. 7, A) until it bottoms out on the head casting (B). Tighten the upper nut against the lower nut to retain the adjustment. 8. TABLE TILT: The drill press table will tilt 0-45 degrees left and right. To tilt, loosen the nut located under the table (FIG. 8, A). Align the “zero” mark on the table (FIG. 9, B) to the desired degree marking on the scale. Tighten the nut under the table to retain the adjustment. FIG. 7 B A B FIG. 9 A 9. SPINDLE SPRING TENSION: The spindle return spring tension may need adjustment if the spindle returns too rapidly or too slowly. A. Place a screwdriver in the lower front notch (1) of the spring cap (2). Hold it in place while loosening and removing only the outer nut (3). B. With the screwdriver still engaged in the notch, loosen the inner nut (4) just until the notch (5) disengages from the boss (6) on the drill press head. CAUTION: DO NOT REMOVE THIS INNER NUT (4), because the spring will forcibly unwind. FIG. 10CONTINUED ON PAGE 12
12 ADJUSTMENTS B. Loosen the motor lock knob (FIG. 12, A), then move the motor (B) manually toward the feed handle to take tension off of the belt. C. Move the drive belt to the desired speed position - refer to speed chart inside of the belt cover. 10.CHANGING SPINDLE SPEED: The 47747 Bench Drill Press has five spindle speeds. To change; A. Lift the cover with the handle to reveal the motor and spindle pulleys, and drive belt. FIG. 11. FIG. 11 FIG. 12 FIG. 13 D. Manually move the motor away from the feed handle until the belt is tensioned, then tighten the motor lock knob. NOTE: The belt is properly tensioned when the deflection distance is about 3/8” to 1/2” when pushed by hand. FIG. 13. E. When the desired speed is set and the motor is locked in place, close the cover, plug in the machine to resume drilling. Five Speeds are available: 740, 1100, 1530, 2100, 3140 RPM A B THE MACHINE MUST NOT BE PLUGGED IN AND THE POWER SWITCH MUST BE IN THE OFF POSITION UNTIL ALL ADJUSTMENTS ARE COMPLETE. C. Carefully turn the spring cap (2) counterclock- wise with the screwdriver, engaging the next notch. FIG. 10. D. Lower the spindle to the lowest position while holding the spring cap (2) in position. E. When the spindle moves up and down as easily as you desire, tighten the inner nut 9. SPINDLE SPRING TENSION - continued (4) with a wrench. If too loose, repeat steps 2 through 4 to tighten. If too tight, reverse steps 3 and 4. DO NOT OVERTIGHTEN as this will restrict the spindle movement. F. Replace the outer nut (3) and tighten it against the inner nut (4) to prevent the inner nut from reversing.
OPERATION1. Installing A Drill Bit See Fig. 1 4 A . With the switch “OFF”, open the chuck jaws (1) using the chuck key (2). Turn the chuck key counterclockwise to open the chuck jaws (1). B . Insert the drill bit (3) into the chuck far enough to obtain maximum gripping by the jaws, but not far enough to touch the spiral grooves (flutes) of the drill bit when the jaws are tightened. C. Make sure that the drill is centered in the chuck. D. Turn the chuck key clockwise to tighten the jaws. W ARNING: To avoid injury or accident by the chuck key ejecting forcibly from the chuck when the power is turned ON, always recheck and re- move the chuck key before turning the power ON. 2. Positioning Workpiece If not using a table fence, to prevent the workpiece or back-up material from being torn from your hands while drilling, you MUST position it against the LEFT side of the column. Failure to do this could result in personal injury. See Fig.15 3. Using Vise For small workpieces that cannot be clamped to the table, use a drill press vise. The vise must be clamped or bolted to the table. W ARNING: The drill press vise MUST be clamped or bolted to the table to avoid injury from a spinning workpiece, or damaged vise or bit parts. See Fig.16 4. Drilling a Hole Using a center punch or a sharp nail, make an indentation in the workpiece where you want to drill. Turn the power switch on and pull down the feed handles with only enough effort to allow the drill to cut. FEEDING TOO RAPIDLY might cause the belt or drill to slip, tear the work - piece loose, or break the drill bit. When drilling metal, it will be necessary to lubricate the tip of the drill bit with metal drilling oil to prevent it from Figure 14 Figure 15 Figure 16 Figure 17DRILLING T O A SPECIFIC DEPTH Drilling a blind hole (not all the way through the workpiece) to a given depth can be done two ways: Workpiece method (Figure 1 6 and 17)A . Mark the depth (2) of the hole on the side of the workpiece.(1) (Figure 1 6).B . With the switch “OFF” , bring the drill bit (2) down until the tip is even with the mark (Figure 16 ).C. Hold the feed handle at this position. D. Spin the lower nut (3) down to contact the depth stop lug (6) on the head (Figure 17). E . Spin the upper nut (5) down and tighten against the lower nut (3)(Figure 17).F. The drill bit will now stop after traveling the distance marked on the work- piece. Depth scale method (Figure 17)A .With the switch “OFF”, turn the feed handle until the pointer (7) points to the desired depth on the depth scale (4) and hold the feed handle in that position. B .Spin the lower nut (3) down to contact the depth stop lug (6). C. Spin the upper nut (5) against the lower stop nut and tighten. D. The drill bit will stop after traveling the distance selected on the depth scale. 13
OPERATIONCorrect Drilling Speeds W ARNING: Be sure drill press is turned off and is disconnected from power sours before adjusting speeds. Use the recommended speed for the drill bit and workpiece. The drill bits that can be used are shown in following figure: Material SOFTWOOD HARDWOOD ACRYLIC BRASS ALUMINUM STEEL TWIST DRILL BITS 1/16-3/16″ (3-5mm) 3000 3000 2500 3000 3000 3000 1/4-3/8″ (6-10mm) 3000 1500 2000 1200 2500 1000 7/16-5/8″ (11-16mm) 1500 750 1500 750 1500 600 11/16-1″ (11-25mm) 750 500 NR 400 1000 250 BRAD-POINT BITS 1/8″ 1800 1200 1500 NR NR NR 1/4″ 1800 1000 1500 NR NR NR 3/8″ 1800 750 1500 NR NR NR 1/2″ 1800 750 1000 NR NR NR 5/8 ″ 1800 500 750 NR NR NR 3/4″ 1400 250 750 NR NR NR 7/8″ 1200 250 500 NR NR NR 1″ 1000 250 200 NR NR NR FORSTNER BITS 1/4-3/8″ 2400 700 250 NR NR NR 1/2-5/8″ 2400 500 250 NR NR NR 3/4-1″ 1500 500 250 NR NR NR 1-1/8-1 1/4″ 1000 250 250 NR NR NR 1-3/8-2″ 500 250 NR NR NR NR SPADE BITS 1/4-1/2″ 2000 1500 NR NR NR NR 5/8-1-1/2″ 1750 1500 NR NR NR NR 1-1/8-1-1/2″ 1500 1000 NR NR NR NR SPADE BITS WITH SPURS 3/8-1” 2000 1800 500 NR NR NR NR - Not Recommended 14
15MAINTENANCE WIRING DIAGRAM This machine must be grounded. Replacement of the power supply cable sho\ uld only be done by a qualified electrician. See page 5 for additional electrical information. 1. Before each use: - Check the power cord and plug for any wear or damage. - Check for any loose screws or hardware. - Check the area to make sure it is clear of any misplaced tools, lumber, cleaning supplies, etc. that could hamper the safe operation of the drill press. 2. To avoid a build-up of wood dust, regularly clean all parts of the machine using a soft cloth, brush or compressed air. A general cleaning should be done after every use to avoid future problems and ensure the machine is in ready condition for the next time it is used.WARNING: If blowing sawdust, wear proper eye protection to prevent debris from blowing into eyes. Turn the power switch “OFF” and disconnect the plug from the outlet prior to adjusting or maintaining the machine. DO NOT attempt to repair or maintain the electrical components of the motor. Contact a qualified service technician for this type of maintenance. 3. Keep the table, column and base free of resin and rust. Clean them regularly with a non- flammable solvent, then coat with a light film of dry lubricant spray, or wax, to keep their surfaces clean. Do not use ordinary oil which will collect dust and hamper the operation of the machine. 4. All of the ball bearings are lifetime lubricated, sealed, and do not need any further care. Keep the drive belts free of oil and grease. 5. Check the belt tension after the first 3-5 hrs. of operation to ensure that the belts have not become stretched and loose from their 'breaking in' use. See page 12 for instructions. NOTE: Refer to pages 3 - 6 for more information on proper machine usage and user safety. This tool is intended for use on a circuit that has a 120 volt electrica\ l receptacle. The illustration on page 5 shows the type of the 120V, 3-wire electrical plug and electrical receptacle that has a grounding conductor that is required.
TROUBLESHOOTING 16 FIG. 18 THE MACHINE MUST NOT BE PLUGGED IN AND THE POWER SWITCH MUST BE IN THE 'OFF' POSITION UNTIL ADJUSTMENTS ARE COMPLETE. PROBLEM PROBABLE CAUSE REMEDY 1. Correct the overload condition 2. Increase supply wire size or eliminate using an extension cord 3. Adjust belt tension 4. Have voltage checked by an electrician and corrected, if necessary 5. Test motor to fix or replace 1. Power line is overloaded 2. Undersize wires in supply system 3. Drive belt tension is too high 4. Low line voltage 5. Motor malfunctioning Motor fails to develop full power. Motor will not start 1. Machine is not plugged in 2. Low line voltage 3. Loose connection 4. Defective switch 5. Defective motor 1. Plug in machine 2. Check fuses or reset circuit breaker, if using extension cord, discontinue and plug machine directly into wall outlet 3. Check plug and all connections 4. Replace switch 5. Replace motor 1. Slower feed rate of the bit into material 2. Sharpen or replace drill bit 3. Check motor capacitor and line voltage 1. Overfeeding of drill bit into material 2. Dull drill bit 3. Motor malfunction, not reaching speed Motor stalls 1. Reduce load, slow down feed rate 2. Clean motor to increase air flow 1. Motor is overloaded 2. Air flow restricted on the motor Motor overheats Noisy operation 1. Excessive machine vibration 2. Dry spindle 3. Loose pulleys 4. Noisy motor1. Tighten any loose parts. Secure drill press to the floor or plywood base 2. Lubricate spindle, quill, etc. 3. Make needed corrections 4. Check motor bearings and fan Drill bit binds in the work piece 1. Work piece is pinching the drill bit 2. Excessive feed rate 3. Chuck jaws are not holding bit tight 1. Support or clamp down the work piece 2. Slow down the feed rate 3. Tighten the chuck jaws on the bit Drill bit or material smokes or burns 1. Drilling speed is too fast 2. Chips are not clearing out of hole 3. Dull drill bit 4. Feeding bit is too slow 5. Bit is not lubricated 1. Reduce drilling speed 2. Retract drill bit frequently to clear chips 3. Change or sharpen drill bit 4. Increase feed speed 5. Lubricate bit. Make sure bit and flutes are clean of rust, resin build-up, etc. 1. Spindle return spring has improper tension 1. Adjust spindle return spring tension Wood splinters on the underside of work piece 1. No supporting ‘back up material’ under the work piece 1. Use scrap board or plywood under the work piece for support when the drill bit bores through the work Drill bit slips 1. Bit not installed securely in the chuck 1. Re-install the bit tightly in the chuck Drill bit wanders or wobbles 1. Bit not installed correctly in the chuck 2. Bit sharpened incorrectly 3. Bit is bent or shank is damaged 1. Re-install bit in chuck jaws correctly 2. Sharpen bit correctly or replace bit 3. Replace bit Quill returns too slow or too fast
17NOTES Use this section to record maintenance, service and any calls to Technical Support:
PARTS DIAGRAM 18Craftsman 8-inch Drill Press 124.47747To purchase replacement parts call 1-888-331-4569 or visit www.searspartsdirect.com
19PARTS LIST Craftsman 8-inch Drill Press 124.477471 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 1 1 1 1 1 1 1 1 1 1 1 2 2 1 1 2 2 2 2 4 4 4 2 2 1 1 3 1 1 1 2 2 2 4 1 1 2 1 1 V-belt Motor pulley Set screw Power cord Set screw Spindle pulley Pulley cap Belt house knob Belt house Flat washer Nut Hex nut Cord clamp Retaining ring Sleeve Retaining ring Ball bearing Flat washer Pan head screw Pan head screw Flat washer Rubber washer Bushing Hex nut Spring cap & Spring Thread forming screw Switch Switch plate Switch box Serrated washer Lock washer Pan head screw Pan head screw Depth scale Pointer Hex nut Depth rod Hex nut 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 1 1 1 1 1 1 1 1 1 1 1 1 1 3 3 1 1 1 1 1 1 1 1 2 2 4 2 1 1 1 1 1 1 1 3 1 1 1 Quill collar Hex nut Pan head screw Chuck with key Spindle Ball bearing Quill Ball bearing Retaining ring Rubber washer Hex nut Set screw Gear shaft Feeding handle Knob Flat washer Pan head screw Chuck key seat Wing screw Spring Pushing shaft Cap Head Set screw Hex nut Flat washer Hex head bolt Motor Locking handle Angle scale Table support bracket Table Hex head bolt Column Hex head bolt Column support Base Wrench KEY NO. DESCRIPTION QTY.MFGR. NO. 39KK670 2101100110 31706008 41CULK1822 31706008 2101100210 2101401500 2111400100 2101500210 35105 34205 34105 2102400800 37122 2101600101 37240 376203 35105 32105016 32106010 35106 2101400200 2112400100 34410A 2114500400 32329065 44HY181R24 2102400510 2102400410 35405 35305 32105008 32105012 2101900100 2101400300 34108 2101800100 34106 KEY NO. DESCRIPTION QTY.MFGR. NO. 2101400400 34105 32105025 38JT33 2101800400 376201 2101100400 376201 37112 2101400500 34108 31808016 2101800700 2101800800 2114400200 35105 32105010 2101401900 2101401300 2101700200 2101800900 2101400900 2102100100 31708008 34108 35108 33108025 M11126025353 2101801028 2101900200 2101100500 2101101000 33112025 2101801100 33108016 2101100700 2101100800 38M4
20WARRANTY CRAFTSMAN LIMITED WARRANTY FOR ONE YEAR from the date of sale this product is warranted against defects in material or workmanship. WITH PROOF OF SALE a defective product will be replaced free of charge. For warranty coverage details to receive free repair or replacement, visit the web page: www.craftsman.com/warranty This warranty does not cover the bits, which are expendable parts that can wear out from normal use within the warranty period. This warranty is void if this product is ever used while providing commercial services or if rented to another person. This warranty gives you specific legal rights, and you may also have other rights which vary from state to state. Sears Brands Management Corporation, Hoffman Estates, IL 60179 For Questions/Comments or Technical Assistance-Please call Customer Service at: 1-(877)866-8392 (M-F 8:30AM-5PM EST.)Repair Protection Agreements Congratulations on making a smart purchase. Your new Craftsman® product is designed and manufactured for years of dependable operation. But like all products, it may require repair from time to time. That’s when having a Repair Protection Agreement can save you money and aggravation. Here’ s what the Repair Protection Agreement* includes: Expert service by experienced service technicians trusted in millions of homes every year. Unlimited service and no charge for parts and labor on all covered repairs. Product replacement up to $1500 if your covered product can’t be fixed. Discount of 25% from regular price of service and related installed parts not covered by the agreement. Fast help by phone – phone support from a service agent on all products to help troubleshoot problems. Think of us as a “talking owner’s manual.” Once you purchase the Repair Protection Agreement, a simple phone call is all that it takes for you to schedule service. You can call anytime day or night. The Repair Protection Agreement is a risk-free purchase. If you cancel for any reason during the product warranty period, we will provide a full refund. Or, a prorated refund anytime after the product warranty period expires. Purchase your Repair Protection Agreement today! Some limitations and exclusions apply. For prices and additional information call 1-800-827-6655. Sears Installation Service For Sears professional installation of home appli- ances, garage door openers, water heaters, and other major home items, call 1-888-331-4569. REPAIR PROTECTION AGREEMENT