Craftsman 8 Press Manual
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Operator’s Manual 8-in. DRILL PRESS 1/3 HP MOTOR Model 124.47747 CAUTION: Before using this product, read this manual and follow all its Safety Rules and Operating Instructions. Sears Brands Management Corporation, Hoffman Estates, IL 60179 U.S.A Safety Instructions Assembly Operation Maintenance Troubleshooting Parts List Español 21
2 TABLE OF CONTENTS SPECIFICATIONS NOTE: The specifications, photographs, drawings and information in this manual represent the current model when the manual was prepared. Changes and improvements may be made at an\ y time, with no obligation on the part of Sears Brands, LLC. to modify previously delivered units. Rea\ sonable care has been taken to ensure that the information in this manual is correct, to provide you with the \ guidelines for the proper safety, assembly and operation of this machine. Motor ..................................................................\ .........................................1/3 HP Motor Speed (no load).................................................\ ......................... 1,720 RPM Volts ...................................................................\ .......................................... 120 V Amps, Hertz ............................................................\ ............................2.3 A, 60 Hz Swing ..................................................................\ ................................................ 8” Chuck Size .............................................................\ ............................ 1/2” (13mm) Chuck Taper ........................................................................\ ...........................JT33 Drilling Capacity ......................................................\ ................... 1/2” (1.5 - 13mm) Spindle Travel ..................................................................\ ................................... 2” Spindle Taper ...................................................................\ .............................. JT33 Speeds .................................................................\ ............................................... 5 Speed Range (RPM)................................................ 740,\ 1100, 1530, 2100, 3140 Quill Diameter .........................................................\ ...................... 1-9/16” (40mm) Table Size ..............................................................\ ......................... 6-1/2” x 6-1/2” Table Tilts ...................................................................\ ...................................... 45° Table Rotates ...........................................................\ ...................................... 360° Maximum Chuck to Table ...................................................................\ ................ 7” Maximum Chuck to Base ..................................................\ ......................... 10-1/2” Column Diameter ........................................................\ ................ 1-13/16” (46mm) Height .................................................................\ ........................................ 23-1/8” Base Size ..............................................................\ .................................... 11” x 7” Net Weight ..................................................................\ ..............................34.2 lbs. Specifications.....................................................................................................................2 Safety Instructions ....................................................\ ....................................................3 - 6 Getting To Know Your Machine ..............................................................................................7Contents of Package .....................................................................................................7 - 8 Installation ........................................................................\ ..............................................8 Assembly .................................................................................................................... 9 - 10 Adjustments.............................................................\ ..................................................11 - 12 Maintenance ........................................................................\ ............................................15 Electricals & Wiring Diagram ........................................................................\ ...............5 & 15 Troubleshooting ........................................................\ .................................................16 Notes .......................................................................\ .............................................17 Parts Diagram & Parts List .............................................\ .......................................1 8 - 19 War r anty ........................................................................\ ..................................................20 Repair Protection Agreement ........................................................................\ .........20 Español ........................................................................\ ........................................... 21 Operation........................................................................\ ...........................................13 - 14
3 SAFETY SYMBOLS IMPORTANT! Safety is the single most important consideration in the operation of t\ his equipment. The following instructions must be followed at all times. Failure to follow all instructions listed below may result in electric s\ hock, fire, and/or serious personal injury. There are certain applications for which this tool was designed. W e strongly recommend that this tool not be modified and/or used for any other application other than that for which it was d\ esigned. If you have any questions about its application, do not use the tool until you have contacted us and we have\ advised you. SAFETY INSTRUCTIONS GENERAL SAFETY KNOW YOUR POWER TOOL. Read the owner’s manual carefully. Learn the tool’s applications, work capabilities, and its specific potential hazards. BEFORE USING YOUR MACHINE To avoid serious injury and damage to the tool, read and follow all of the Safety and Operating Instructions before operating the machine. 1. Some dust created by using power tools contains chemicals known to the State of California to cause cancer, birth defects, or other reproductive harm. Some examples of these chemicals are: •Lead from lead-based paints. •Crystalline silica from bricks, cement, and other •masonry products. •Arsenic and chromium from chemically treated lumber. Your risk from these exposures varies, depending on how often you do this type of work. To reduce your exposure to these chemicals: work in a well ventilated area and work with approved safety equipment, such as those dust masks that are specially designed to filter out microscopic particles. 2. READ the entire Owner’s Manual. LEARN how to use the tool for its intended applications. 3. GROUND ALL TOOLS. If the tool is supplied with a 3 prong plug, it must be plugged into a 3-contact electrical receptacle. The 3rd prong is used to ground the tool and provide protection against accidental electric shock. DO NOT remove the 3rd prong. See Grounding Instructions on the following pages. 4. AVOID A DANGEROUS WORKING ENVIRONMENT. DO NOT use electrical tools in a damp environment or expose them to rain. 5. DO NOT use electrical tools in the presence of flammable liquids or gasses. 6. A LWAY S keep the work area clean, well lit, and organized. DO NOT work in an environment with floor surfaces that are slippery from debris, grease, and wax. 7. KEEP VISITORS AND CHILDREN AWAY. DO NOT permit people to be in the immediate work area, especially when the electrical tool is operating. 8. DO NOT FORCE THE TOOL to perform an operation for which it was not designed. It will do a safer and higher quality job by only performing operations for which the tool was intended. 9. WEAR PROPER CLOTHING. DO NOT wear loose clothing, gloves, neckties, or jewelry. These items can get caught in the machine during operations and pull the operator into the moving parts. The user must wear a protective cover on their hair, if the hair is long, to prevent it from contacting any moving parts. 10. CHILDPROOF THE WORKSHOP AREA by removing switch keys, unplugging tools from the electrical receptacles, and using padlocks. 11. ALWAYS UNPLUG THE TOOL FROM THE ELECTRICAL RECEPTACLE when making adjust- ments, changing parts or performing any maintenance. SAFETY ALERT SYMBOL: Indicates DANGER, WARNING, or CAUTION. This symbol may be used in conjunction with other symbols or pictographs. Indicates an imminently hazardous situation, which, if not avoide\ d, could result in death or serious injury . Indicates a potentially hazardous situation, which, if not avoide\ d, could result in death or serious injury. Indicates a potentially hazardous situation, which, if not avoide\ d, could result in minor or moderate injury . NOTICE: Shown without Safety Alert Symbol indicates a situation that may result in property damage.
4 SAFETY INSTRUCTIONS 16.NEVER LEAVE A RUNNING TOOL UNATTENDED. Turn the power switch to the “OFF” position. DO NOT leave the tool until it has come to a complete stop. 17. DO NOT STAND ON A TOOL. Serious injury could result if the tool tips over, or you accidentally contact the tool. 18. DO NOT store anything above or near the tool where anyone might try to stand on the tool to reach it. 19. MAINTAIN YOUR BALANCE. DO NOT extend yourself over the tool. Wear oil resistant rubber soled shoes. Keep floor clear of debris, grease, and wax. 20. MAINTAIN TOOLS WITH CARE. Always keep tools clean and in good working order. Keep all blades and tool bits sharp, dress grinding wheels and change other abrasive accessories when worn. 21. EACH AND EVERY TIME, CHECK FOR DAMAGED PARTS PRIOR TO USING THE TOOL. Carefully check all guards to see that they operate properly, are not dam- aged, and perform their intended functions. Check for alignment, binding or breaking of moving parts. A guard or other part that is damaged should be immediately repaired or replaced. 22. DO NOT OPERATE TOOL WHILE TIRED, OR UNDER THE INFLUENCE OF DRUGS, MEDICATION OR ALCOHOL. 23. SECURE ALL WORK. Use clamps or jigs to secure the work piece. This is safer than attempting to hold the work piece with your hands. 24. STAY ALERT, WATCH WHAT YOU ARE DOING, AND USE COMMON SENSE WHEN OPERATING A POWER TOOL. A moment of inattention while operating power tools may result in serious personal injury. 26. USE A PROPER EXTENSION CORD IN GOOD CONDITION. When using an extension cord, be sure to use one heavy enough to carry the current your product will draw. The table on the following page shows the cor - rect size to use depending on cord length and nameplate amperage rating. If in doubt, use the next heavier gauge. The smaller the gauge number, the larger diameter of the extension cord. If in doubt of the proper size of an exten - sion cord, use a shorter and thicker cord. An undersized cord will cause a drop in line voltage resulting in a loss of power and overheating. USE ONLY A 3-WIRE EXTENSION CORD THAT HAS A 3-PRONG GROUNDING PLUG AND A 3-POLE RECEPTACLE THAT ACCEPTS THE TOOL’S PLUG. 27. ADDITIONAL INFORMATION regarding the safe and proper operation of this product is available from: •Power Tool Institute 1300 Summer Avenue Cleveland, OH 44115-2851 www.powertoolinstitute.org •National Safety Council 1121 Spring Lake Drive Itasca, IL 60143-3201 www.nsc.org •American National Standards Institute 25 West 43rd Street, 4th Floor New York, NY 10036 www.ansi.org •ANSI 01.1 Safety Requirements for Woodworking Machines and the U.S. Department of Labor regulations www.osha.gov 28. SAVE THESE INSTRUCTIONS. Refer to them frequently and use them to instruct others. 25. ALWAYS WEAR A DUST MASK TO PREVENT INHALING DANGEROUS DUST OR AIRBORNE PARTICLES, including wood dust, crystalline silica dust and asbestos dust. Direct particles away from face and body. Always operate tool in well ventilated area and provide for proper dust removal. Use dust collection system wherever possible. Exposure to the dust may cause serious and permanent respiratory or other injury, including silicosis (a serious lung disease), cancer, and death. Avoid breathing the dust, and avoid prolonged contact with dust. Allowing dust to get into your mouth or eyes, or lay on your skin may promote absorption of harmful material. Always use properly fitting NIOSH/OSHA approved respiratory protection appropriate for the dust exposure, and wash exposed areas with soap and water. 12. KEEP PROTECTIVE GUARDS IN PLACE AND IN WORKING ORDER. 13. AVOID ACCIDENTAL STARTING. Make sure that the power switch is in the “OFF” position before plugging in the power cord to the electrical receptacle. 14. REMOVE ALL MAINTENANCE TOOLS from the immediate area prior to turning “ON” the machine. 15. USE ONLY RECOMMENDED ACCESSORIES. Use of incorrect or improper accessories could cause serious injury to the operator and cause damage to the tool. If in doubt, check the instruction manual that comes with that particular accessory.
5 COVER RAILS SAFETY INSTRUCTIONS THE USE OF AN EXTENSION CORD WITH THIS MACHINE IS NOT RECOMMENDED. For best power and safety, plug the machine directly into a dedicated, grounded electrical outlet that is within the supplied cord length of the machine. If an extension cord needs to be used, it should only be for a limited operation of the machine. The exten- sion cord should be as short as possible in length, and have a minimum gauge size of 14AWG. Check extension cords before each use. If damaged replace immediately. Never use a tool with a damaged cord, since touching the damaged area could cause electrical shock, resulting in serious injury . Use a proper extension cord. Only use cords listed by Underwriters Laboratories (UL). Other extension cords can cause a drop in line voltage, resulting in a loss of power and overheating of tool. When operating a power tool out - doors, use an outdoor extension cord marked “W-A” or “W”. These cords are rated for outdoor use and reduce the risk of electric shock. DO NOT MODIFY ANY PLUG. If it will not fit the electrical receptacle, have the proper electrical receptacle installed by a qualified electrician. IMPROPER ELECTRICAL CONNECTION of the equipment grounding conductor can result in risk of electric shock. The conductor with the green insulation (with or without yellow stripes) is the equipment ground - ing conductor. DO NOT connect the equipment grounding conductor to a live terminal if repair or replacement of the electric cord or plug is necessary. CHECK with a qualified electrician or service personnel if you do not completely understand the grounding instructions, or if you are not sure the tool is properly grounded when installing or replacing a plug. USE ONLY A 3-WIRE EXTENSION CORD THAT HAS THE PROPER TYPE OF A 3-PRONG GROUNDING PLUG THAT MATCHES THE MACHINE’S 3-PRONG PLUG AND ALSO THE 3-POLE RECEPTACLE THAT ACCEPTS THE TOOL’S PLUG. * REPLACE A DAMAGED OR WORN CORD IMMEDIATELY. This 120V tool is intended for use on a circuit that has an electrical receptacle as shown in FIGURE A. It shows a 3-wire electrical plug and electrical receptacle that has a grounding conductor. If a properly grounded electrical receptacle is not available, an adapter as shown in FIGURE B can be used to temporarily connect this plug to a 2-contact ungrounded receptacle. The adapter has a rigid lug extending from it that MUST be connected to a permanent earth ground, such as a properly grounded receptacle box. THIS ADAPTER IS PROHIBITED IN CANADA. IN THE EVENT OF A MALFUNCTION OR BREAKDOWN, grounding provides the path of least resistance for electric current and reduces the risk of electric shock. This tool is equipped with an electric cord that has an equipment grounding conductor and requires a grounding plug (not included). The plug MUST be plugged into a matching elec - trical receptacle that is properly installed and grounded in accordance with ALL local codes and ordinances. THIS 120V TOOL MUST BE GROUND - ED WHILE IN USE TO PROTECT THE OPERATOR FROM ELECTRIC SHOCK. EXTENSION CORDS Keep the extension cord clear of the working area. Position the cord so that it will not get caught on lumber, tools or other obstructions while you are working with your power tool. * Canadian electrical codes require extension cords to be certified SJT type or better. ** The use of an adapter in Canada is not acceptable. FIG. B FIG. A ELECTRICAL SAFETY
6 SPECIFIC SAFETY INSTRUCTIONS FOR DRILL PRESSES SAFETY INSTRUCTIONSThis machine is intended for the drilling of solid woods, composites, plastics and metals. The permissible workpiece dimensions must be obs erved ( see Technical Specification). Any other use not as specified, including modification of the machine or use of parts not tested and approved by the equipment manufacturer can cause unforeseen damage and invalidate the warranty. 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14.Do Not operate the Drill Press until it is assembled and you have read the instructions. Do not operate the Drill Press unless you are familiar with its safe operation. If you are not familiarwith the operation of a Drill Press, seek advice from a qualified individual. If you are using a bench top Drill Press, it must be securely fastened to a stand or bench. If you are operating a floor Drill Press it must be securely fastened to the floor. Always clear the table and work area before turning on the Drill Press. Always use drill bits, cutting tools and accessories with a ½” shank or less. Never place hands near the drill bit, cutting tool or accessory. Never wear loose clothing, gloves or ties while operating the Drill Press. Tie loose hair back. Always have a firm footing while operating the Drill Press. Always keep work surface and work areas clear of debris. Never attempt to do set-up work, assembly or layout work on the Drill Press while it is in operation. Never start the Drill Press with the drill bit, cutting tool or accessory in contact with the workpiece. Always lock all table, column and head locks before turning on the Drill Press. 15. 16. 17. 18. 19. 20. 21. 22. 23. 24. 25. Never operate the Drill Press with a damaged drill bit, cutting tool or accessory. Always check the drill bit, cutting tool or accessory in tight in the chuck. Never operate the Drill Press with the chuck key in the chuck. Always adjust the depth stop to avoid drilling into the table surface. Never drill material unless it is properly supported. Non-flat workpieces require additional support. Always clamp the workpiece to the table. Always support large workpieces at the same height as the table. Never remove the workpiece or clear the table until the Drill Press comes to a complete stop. Always wear a face shield and safety glasses while operating the Drill Press. Never operate the Drill Press with missing, damaged, worn, loose or defective parts. Never adjust, change speeds or perform maintenance on the Drill Press while it is operating. Always clean the work surface and work area when finished operating the Drill Press. Always disconnect the power when adjusting or performing maintenance on the Drill Press. Always disconnect the power when finished using the Drill Press to prevent accidental operation. 26. 27. CALIFORNIA PROPOSITION 65 WARNING: Some dust created by power sanding, sawing, grinding, drilling, and other construction activities contains chemicals known to the State of C\ alifornia to cause cancer and birth defects or other reproductive harm. Your risk from exposure to these chemicals varies, depending on how often\ you do this type of work. To reduce your exposure, work in a well-ventilated area and with approved\ safety equipment, such as dust masks that are specially designed to filter out microscopic particles. ATTENTION: Use of this machine still presents risks that cannot be eliminated by the manufacturer. Therefore, the user must be aware that wood working machines are dangerous if not used with care and all safety precautions are adhered to.
GETTING TO KNOW YOUR MACHINE CONTENTS OF PACKAGE 7 Unpacking and Clean-up 1.Carefully remove all contents from the shipping carton. Compare the contents with the list of contents to make sure that all of the items are accounted for, before discarding any packing material. Place parts on a protected surface for easy identification and assembly. If any parts are missing or broken, please call Craftsman Customer Service or Technical Assistance at 877-866-8392 (M-F 8:30AM-5PM EST.) as soon as possible for replacements. DO NOT turn your machine ON if any of these items are missing. You may cause injury to yourself or damage to the machine.2. Report any shipping damage to your local distributor. 3. Clean all rust protected surfaces with ordinary house hold type grease or spot remover. Do not use; gasoline, paint thinner, mineral spirits, etc. These may damage painted surfaces. 4. Apply a coat of paste wax to the table to prevent rust. Wipe all parts thoroughly with a clean dry cloth. 5. Set packing material and shipping carton aside. Do not discard until the machine has been set up and is running properly. J A. Base B. Table Lock Handle C. Table D. Table Tilt Locking Screw E. Column Support Tube F. Handle Return Spring G. Depth StopH. Belt Cover I. Motor J. Motor/Belt Adjusting Knob K. Feed Handles L. Chuck M. Chuck Key & Holder N. On/Off Safety Switch F A B DC E H G I K L JM N
8 CONTENTS OF PACKAGE LIST OF LOOSE PARTS INST ALLA TION A. Drill Press Head Assembly B. Column Assembly C. Base D. T able Assembly E. Feed Handles (3) F . 1/2” Chuck G. Chuck Key H. Column Mounting Bolts (3) I. 4mm Hex W rench J. Operator ’s Manual (not shown) A B D G H E C F 1. When moving the Drill Press, hold both the column and under the drill press base to lift and move the machine. CAUTION: The drill press head with attached motor is top heavy and must remain upright to avoid tipping. 2. Secure the machine onto a solid stand, or bench, that is located in an area that has ample space in front and at both sides for working and moving work pieces around the drill press. 3. For best power and safety , the machine should be plugged directly into a dedicated grounded electrical outlet that is within the supplied cord length of the machine. The use of an extension cord is not recommended. 4. Align the machine so that during use, any projects, debris or kickback will not face aisles, doorways, or other work areas that bystanders may be in. Do not locate or use the machine in damp or wet conditions. 5. Once in place in your shop, make sure that the machine is level. Secure the machine to a bench or stand, with lag screws or bolts (not supplied). This will eliminate any tipping over of the drill press, and reduce any possible vibration during use. MOVING & INST ALLING THE DRILL PRESS I
FIG. 1 ASSEMBLY THE MACHINE MUST NOT BE PLUGGED IN AND THE POWER SWITCH MUST BE IN THE 'OFF' POSITION UNTIL ASSEMBLY IS COMPLETE. FIG. 2 1. Install the column onto the base using the three column mounting bolts. FIG. 1. 2. If not pre-installed at the factory, install the table lock handle through the unthreaded hole on the left of the table support casting. The handle should engage the thread on the right side of the table support casting. FIG. 2. NOTE: When loosening the table lock handle, be sure to hold the table in place with your other hand. This will prevent the table from slipping down the column which may damage the table or your workpiece. Tools Required for Assembly • Adjustable or 13mm Wrench 9 • Rubber Mallet or Hammer with Block of Wood Parts Diagram and Parts List are listed on pages 1 8 and 19.Replacement parts can be ordered by calling 1-888-331-4569 www.sears.com FIG. 3 3. Slide the drill press head onto the column and center the drill press head over the table and base. FIG. 3.
THE MACHINE MUST NOT BE PLUGGED IN AND THE POWER SWITCH MUST BE IN THE 'OFF' POSITION UNTIL ASSEMBLY IS COMPLETE. ASSEMBLY 10 5. Slide the 1/2” chuck (FIG. 5, A) over the pre-installed spindle (B). Open the chuck jaws fully and tap into place using a rubber mallet or a hammer and block of wood. This will properly seat the chuck onto the spindle. FIG. 5 FIG. 4 A B NOTE: NEVER HIT THE CHUCK ASSEMBLY WITH A METAL HAMMER. This could damage the chuck assembly or spindle. NOTE: It is important that the chuck mounting hole and spindle are free of any grease or rust protection before they are installed together in step 5. Use ordinary household grease remover to clean these mating surfaces. 4. Tighten the drill press head into position on the column by locking the hex screws on both sides of the casting. FIG. 4. 6. Install the three feed handles into the threaded holes in the feed shaft’s hub. FIG. 6, A. FIG. 6 NOTE: When using the drill press, one or two of the feed handles may be removed if an unusually shaped workpiece interferes with handle rotation. Upon completion of your drilling, the removed handle(s) must be reinstalled on the machine immediately to avoid any future safety issues. A