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Christie Digital Systems Ds+5k, Kc-8k, Dw3k-6k, Kc, Mirage S+2-4-8k, Dlv1400-dx, Matrix 4000 Users Manual

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    							Section 4: Maintenance 
     
       User’s Manual    4-3. 
    ◊ Operate the projector at the specified voltage only. Do not overload power outlets 
    and extension cords as this can result in fire or shock hazards. 
    ◊ The projector is equipped with a three-wire plug having a third grounding pin. 
    This is a safety feature – if you are unable to insert the plug into an outlet contact 
    an electrician to have the outlet replaced. Do not defeat the safety purpose of this 
    grounding-type plug.  
     
    Slots and vents in the projector provide ventilation. Never block or cover these 
    openings. This ensures reliable operation of the projector and prevents overheating.  
    ◊ Do not place the projector over a radiator or heat register. The projector should 
    not be placed in an enclosure unless proper ventilation is provided. 
    ◊ Do not insert objects into the ventilation openings of the projector. They may 
    touch dangerous voltages or short-out components resulting in a fire or shock 
    hazard. Do not spill liquids of any kind into the projector. Should an accidental 
    spill occur, immediately unplug the projector and have it serviced by a qualified 
    service technician. 
    If any of the following conditions exist, immediately unplug the projector from the 
    power outlet and ask a qualified service technician to look at it. 
    ◊ The power cord has been damaged. 
    ◊ The internal cooling fans do not turn on within two minutes when the projector is 
    first powered up.  
    ◊ Liquid has been spilled into the projector. 
    ◊ The projector has been exposed to excessive moisture. 
    ◊ The projector is not operating normally or its performance has significantly 
    deteriorated in a short period of time. 
    ◊ The projector has been dropped or the shipping case (if applicable) has been badly 
    damaged. 
     WARNING  
    Do not attempt to service the projector yourself. All 
    servicing must be performed by CHRISTIE accredited 
    service technicians. 
    Use replacement parts that are manufacturer-approved 
    only. Use of any other part other than the ones specified 
    by the manufacturer can result in fire, electric shock or 
    risk of personal injury and irreparable equipment 
    damage. 
     Ventilation '
     Servicing ' 
    						
    							Section 4: Maintenance 
    4-4     User’s Manual 
        
     
     WARNING  
    Always power down and unplug the projector before 
    cleaning or servicing. 
    Table 4.1. Maintenance Guide 
    Part Description Frequency Action 
    Lens  As required 
    CLEAN: Clean if absolutely necessary. A 
    small amount of dust on the lens has very 
    little affect on picture quality. 
    To clean: Apply a solvent such as acetone, 
    alcohol or vinegar sparingly to clean, lint-
    free lens tissue. Wipe across the surface of 
    the lens. Do not scrub or rub tissue in 
    circular motion, this will scratch the lens. 
    Do not reuse tissue. Do not use cleaning 
    tools treated with Ether. If particles still 
    appear on the lens, try using compressed air 
    to remove. 
     
    As required CLEAN: Clean if absolutely necessary. 
    Never touch the glass surface of the lamp. 
    Fingerprints left on the glass will seriously 
    degrade lamp performance or cause 
    “hotspots” which can lead to an 
    accumulation of intense heat in the touched 
    area and cause the lamp to shatter. 
    To clean: Wait until lamp is cool. Moisten 
    a clean, lint-free cotton cloth with isopropyl 
    alcohol and gently rub the surface of the 
    glass in a circular motion until clean. 
    Lamp  
     
     
     
     
     
     
     
     
     
     
       
     1000 hrs or sooner 
    if required REPLACE: Refer to 4.4 Lamp and Filter 
    Replacement procedure later in this section. 
    Filters 
    Whenever a lamp is 
    replaced or sooner 
    if required REPLACE: Do not reuse old filters. Use 
    the filter provided in the Christie Lamp and 
    Filter Kit.  
    Covers (External) As required 
    CLEAN: Clean dust from external covers 
    using a clean, lint free cotton cloth as 
    required.  
    NOTE: Before cleaning the modules, it is 
    recommended that you install the lens cap. 
    This will keep dust particles from settling 
    on the glass surface of the lens. 
     
     
     WARNING  
    Proper face shield and protective gloves are required if 
    the lamp module is removed from the projector.
    4.2 Cleaning and 
    Maintenance 
    Guide  
    						
    							Section 4: Maintenance 
     
       User’s Manual    4-5. 
     
    The IR Remote Keypad uses two AA size, 1.5V batteries (preferably alkaline). To 
    install new batteries:  
    1) Open the battery 
    compartment at the backside 
    of the keypad by placing your 
    thumb in the oval depression 
    and sliding the cover out about 
    ½ inch. See Figure 4.1. 
    Remove the old batteries and 
    properly discard. Wait a 
    minute or two.  
    2) Place the new batteries in 
    the compartment, orienting the 
    positive/negative of each 
    battery according to the labels in the compartment. When the batteries are in place, 
    replace the cover by placing the cover ½ inch from its closed position and slide it into 
    place. Do not force the cover.  
    NOTE: Always wait a minute or two when replacing batteries so that the internal 
    electronics discharge and can recognize the change. 
    Use the following instructions when replacing the lamp. The lamp is located at the 
    back of the projector (below the input panel) and can be accessed by removing the 
    lamp access panel. Use only the Christie approved Lamp and Filter Kit for your 
    specific projector model. See Table 4.2 below. 
    Table 4.2. Lamp/Filter Replacement Kits 
    Projector Model Model Number Lamp Type 
    (Watts) 
    Lamp/Filter Kit Required 
    (38-DSP102-04) 03-000832-01P Mirage S+2K 
    (38-DSP102-54) 03-000832-51P 
    (38-DSP102-05) 03-000832-01P DLV1400-DX 
    (38-DSP102-55) 500W 
    03-000832-51P 
    (38-DSP104-05/-08) 03-000833-01P Christie DS+5K/Kc 
    (38-DSP104-55/-58) 03-000833-51P 
    (38-DHD103-03/-04) 03-000833-01P Christie DW3K/Kc 
    (38-DHD103-53/-54) 03-000833-51P 
    (38-DSP104-06) 03-000833-01P Mirage S+4K 
    (38-DSP104-56) 03-000833-51P 
    (38-DSP104-07) 03-000833-01P Matrix 4000 
    (38-DSP104-57)  
    1000W 
    03-000833-51P 
    (38-DSP106-03) 03-000834-01P Christie DS+8K 
    (38-DSP106-53) 03-000834-51P 
    (38-DHD106-03/-04) 03-000834-01P Christie DW6K/Kc 
    (38-DHD106-53/-54) 03-000834-51P 
    (38-DSP106-04) 03-000834-01P Mirage S+8K 
    (38-DSP106-54) 1200W 
    03-000834-51P 
    A lamp should be replaced when it reaches its end of life (1000 hours, typical) or 
    sooner if a noticeable degradation in brightness occurs (typical in aging lamps). You 
    4.3 Replacing 
    Remote 
    Batteries 
    4.4 Lamp and Filter 
    Replacement 
    Figure 4.1.Replacing Batteries  
    						
    							Section 4: Maintenance 
    4-6     User’s Manual 
        
    can set the number of hours you expect to log with the lamp before replacing it, by 
    setting the Lamp Limit in the Lamp menu. The LED’s next to the built-in keypad will 
    flash “LP” when lamp time has expired. You can also enable a warning message to 
    appear upon powering up the projector that will indicate the lamp has reached the 
    limit you set, by entering a checkmark beside the Lamp Message option.  
    NOTE: The lamp mode you choose to run the projector in may have an impact on the 
    number of hours expected for the lamp. 
    Tools required: #1 Phillips screwdriver  
    Warnings 
     Lamp replacement must be performed by a qualified service technician. 
     Cool the lamp completely and handle by the housing only. 
     Install the correct wattage lamp supplied by Christie (see above) and 
    read the Lamp Replacement procedure in its entirety before proceeding.  
     Do not touch the glass surface of the lamp. Fingerprints left on the 
    surface can lead to an intense accumulation of heat called a “hotspot”, which 
    could potentially result in the lamp shattering. It is recommended you wear 
    clean, lint-free gloves and a face shield when working with the lamp. 
    1.  TURN THE LAMP OFF 
    Press 
     (power) to turn the lamp off. Allow the cooling fans to stop 
    automatically (within approximately 5 minutes) before proceeding with Step 2. 
    This wait period is also required to allow the lamp to sufficiently cool before 
    handling. 
    2.  UNPLUG THE PROJECTOR 
    When the cooling fans have stopped, turn the projector’s main switch off, and 
    unplug. 
     WARNING  
    Always power down and unplug the projector prior to 
    servicing. Allow the lamps to cool before handling 
    3.  REMOVE THE LAMP DOOR 
     WARNING  
    Protective gear required. Wear a face 
    shield. 
    Using a #1 Phillips screwdriver, remove 
    the two (2) screws securing the lamp 
    door, which is located at the rear of the 
    projector below the input panel. See 
    Figure 4.2. 
     
    Figure 4.2. Remove Lamp Door  Figure 4.2. Open Lamp Doo
    r 
    						
    							Section 4: Maintenance 
     
       User’s Manual    4-7. 
    4.  RELEASE THE LAMP LOCK 
    Pull out and turn the lamp lock lever, which is located to the left of the lamp 
    module, and turn it ¼ turn counter clockwise to the “unlock” position. See Figure 
    4.3. 
     
     
    5.  REMOVE THE LAMP MODULE 
    Firmly grasp the lamp by it’s housing only and pull it straight out (lamp slides 
    along guides) until it is free. See Figure 4.4. Discard the lamp using safe 
    disposal/recycling practices. 
     
     
     
    6.  INSERT THE NEW LAMP MODULE 
    Align the new lamp with the top and bottom guides on the left side of the lamp 
    compartment (see Figure 
    4.5). Slide the lamp all the 
    way in – a slightly harder 
    push may be required right 
    at the end to make sure it’s 
    fully seated into the 
    terminal block.  
     
    NOTE: The lamp module must make full contact with the terminal block. The projector 
    will not power up again if the lamp is not fully connected to the terminal block.  Figure 4.3. Release the lamp loc
    k
    Figure 4.4. Remove Lamp Module
    Figure 4.5. Insert New Lamp Module 
    						
    							Section 4: Maintenance 
    4-8     User’s Manual 
        
     WARNING  
    Improper installation could cause a serious 
    meltdown inside the projector. 
    7.  LOCK IN THE NEW LAMP MODULE 
    Pull out and turn the lamp lock lever (turned up in Step 4) ¼ turn clockwise to 
    “lock” the lamp in place.  
     
    NOTE: If you can’t turn the lamp lock into position, it is likely the lamp is not 
    fully inserted. In this case, partially remove the lamp and try pushing it back in 
    again. Then, try switching the lock lever to the “lock” position. 
    8.  REPLACE THE LAMP DOOR 
    Replace the lamp door and secure it with the two (2) screws removed in Step 2. 
     IMPORTANT  
    The lamp module is calibrated for maximum performance 
    and brightness in this projector. Do not attempt to re-
    align or adjust the lamp module.
     
    9.  RECORD THE SERIAL NUMBER OF THE NEW LAMP  
    
    						
    							Section 4: Maintenance 
     
       User’s Manual    4-9. 
    The two filters located at the front and 
    left side of the projector should be 
    replaced whenever the lamp is 
    replaced. If you are working in an 
    extremely dusty environment you may 
    want to replace the filters sooner. Use 
    the filters provided in the Christie 
    approved Lamp and Filter Kit for your 
    specific projector model. 
    1.  TURN OFF THE PROJECTOR, 
    COOL and UNPLUG 
    Before removing or installing a filter, turn off the projector and allow it to cool for 
    5 minutes before unplugging. 
    2.  REMOVE FILTER ACCESS PANELS 
    Loosen the captive screw(s) on the filter 
    access panels using a #1 Phillips 
    screwdriver. (Front access panel located to 
    the left of the lens – 1 screw. Left side 
    access panel – 3 screws. See Figure 4.6.) 
     
     
    3. REPLACE FILTERS 
    Pull the old filters out of the projector and 
    discard. Do not reuse filters. Insert the new 
    filters with the wired side in. See Figure 4.7. 
     
     
     
     
     
     
    4. REPLACE ACCESS PANELS 
    Replace the two (2) filter access panels and 
    tighten the screws loosened in step 1.  Filter Replacement     ' 
      Procedure 
     
     
    Figure 4.6. Remove Filter Access Panels 
    Figure 4.7. Replace Filters  
    						
    							Section 4: Maintenance 
    4-10     User’s Manual 
        
     
    A variety of lenses can accommodate different throw distances and specific types of 
    installations. See page 6-1 for details. To change a lens, follow the steps below. No 
    tools are required for “compact” lenses shown. 
    Turn off the projector, cool and unplug 
    NOTE: If necessary, a lens can be swapped out while the projector is running, but 
    this can result in dust being drawn into the projector. Avoid if possible.  
    Before removing or installing any lens, turn off the projector and allow the fans to 
    cool the lamp before unplugging the projector. Ensure that the lens cap is on. 
     WARNING   
    Unplug the projector. 
     
    Figure 4.8. Lens Assembly  
    Install the lens cap and press the lens release button 
    See Figure 4.9. 
     
    Figure 4.9. Depressing Lens Release 
    4.5  Replacing the  
    Projection Lens 
     STEP 1 '
     STEP 2 ' 
    						
    							Section 4: Maintenance 
     
       User’s Manual    4-11. 
    Rotate the lens  
    Rotate the lens counter-clockwise until 
    the tabs are free from the lens retainer 
    ring. See Figure 4.10A. 
    NOTE: The connector slide assembly 
    allows the connector to move as the 
    lens is rotated. 
    Pull lens out 
    Lens connectors will disconnect when 
    you pull the lens straight out from the 
    projector. See Figure 4.10B. 
    Insert new lens. 
    NOTE: Remove small rear cap! Keep 
    front cap on. 
    • Electrical connector: Line up male connector on the lens with the female 
    connector on the connector slide assembly. 
    • Insert lens: Align the tabs on the lens plate lock with the slots in the lens 
    retainer ring. Push the lens in approximately ½ inch. 
    • Rotate the lens: Rotate the lens clockwise until the tabs are tightly secured 
    and the lens release button CLICK. 
    • Secure lock-down screws 
    (optional): For added stability, 
    secure the adjustment screws 
    provided on the lens retaining ring 
    (see Figure 4.11). If you have 
    installed a large zoom lens, one or 
    more of the screws may be 
    inaccessible—simply tighten those 
    that are accessible (Figure 4.12). 
    NOTE: Recommended for heaviest 
    lenses such as 0.73:1 and 1.2:1. 
    Power Up  
    Remove the lens cap and power up the 
    projector. 
    Reposition the Projector for New 
    Lens 
    Reposition the projector closer or further 
    from the screen as necessary for the screen 
    and the new lens type – refer to lens 
    descriptions in Section 2, Section 6 and 
    Appendix D, Throw Distance. In a 
    permanent installation, always use the appropriate throw distance formula to calculate 
    the best position for the projector.   STEP 3 '
     
    Figure 4.10. Rotating the Lens 
     STEP 4 '
     STEP 5 '
     
    Figure 4.11. Adjustable Screws on 
    Retaining Ring 
     
    Figure 4.12. View With Zoom Lens 
    Installed 
     STEP 5 '
     STEP 6 ' 
    						
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