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Castelgarden Lawn Mower SN 1129 SNT 929 SNT 1129 Estonian Version Manual
Castelgarden Lawn Mower SN 1129 SNT 929 SNT 1129 Estonian Version Manual
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41 ENGLISHEN 6. Replace the belt (E in fig. 16). NOTE! Only genuine GGP belts are to be used. 7. Adjust the belt tension according to the above instructions. 8. Assemble the belt guide (D) in fig 16. 9. Adjust the belt tension according to the above instructions. 10. Reassemble the belt protection. 11. Adjust the control wire according to the below instructions. 8.3.2 THE DRIVING BELT 1. Carry out items 1-5 above. 2. Remove the locking ring (17) from the swing plate shaft (18). See fig 23. Pull out the shaft so that the swing plate (20) can tip forward. See fig 23. 3. Remove the spring (16 in fig 23). 4. Replace the belt (13 in fig. 23). NOTE! Only genuine GGP belts are to be used. 5. Check that the tension pulley (12) is in line with the belt (13). See fig 23. 6. Reassemble the spring (16), shaft (18) and locking ring (17). 7. Check that the underside of the disc drive plate (20) is situated between the marks (19). See fig 21. NOTE! If the machine still does not drive properly, recheck the location of the disc drive plate (20). 8. Adjust the belt tension according to the above instructions. 9. Assemble the belt guide (D) in fig 16. 10. Adjust the belt tension according to the above instructions. 11. Reassemble the belt protection. See fig 17. 8.4 ADJUSTING THE BELT GUIDE 1. Remove the spark plug protection. 2. Remove the belt protective cover (1) by loosening the screws (2). See fig. 17. 3. Activate the auger clutch lever (13 in fig 7/8). 4. Check the distance between the belt guide and the belt. The distance should be 3 mm. See fig 18. 5. If adjustment is required, loosen the screw to the belt guide and set the correct distance. 6. Tighten the screw properly. 7. Reassemble the belt protection. 8. Reassemble the spark plug protection. 8.5 ADJUSTING THE CONTROL WIRES When the belts are adjusted or replaced, the control wires must also be adjusted (see below). 1. Unhook the wire from the clutch lever (fig. 24). 2. Push the clutch lever forward as much as possible (until it touches the plastic protection on the handle). 3. Hold the wire stretched and note the position of the wire’s Z-shaped end.4. When the wire is correctly adjusted its end should be situated in the middle of the hole in the clutch lever (fig. 24). If adjustment is required: 5. Lift the snow thrower forward and rest in on the auger housing. 6. Push the wire through the spring so that the threaded part is exposed (fig 22). 7. Hold the threaded part and adjust the nut up or down until the correct setting is obtained. 8. Pull the wire through the spring again. Hook the wire into the upper part of the clutch lever. 9. Same adjustment for both sides. 10. Start the snow thrower and check that it does not rotate when the clutch lever is up (= disengaged).If it does, contact an authorised service station. 8.6 FRICTION WHEEL If the snow thrower does not move forward the problem could be the driving belt, driving control wire or friction wheel. Check the friction wheel as follows. 8.6.1 CHECKING THE FRICTION WHEEL 1. Remove the spark plug protection. 2. Lift the snow thrower forward and rest in on the auger housing. 3. Loosen the screws (3) and dismantle the bottom plate (2). See fig 20. 3. Put the gear stick in bottom forward gear (one). 4. Measure the distance A between the friction wheel and the outside of the side plate in fig. 25. The distance should be 109.5 mm. 5. Adjustments are carried out as follows. 6. Reassemble in the reverse order. 8.6.2 ADJUSTING THE FRICTION WHEEL Dismantle the parts and measure according to the instructions in items 1-4 above. 1. Loosen the screws and set the friction wheel until the measurement in item 4 above is obtained. 2. If the friction wheel is so worn that adjustments cannot be carried out satisfactorily, replace in accordance with the following instructions. 3. Otherwise reassemble in the reverse order after adjusting. 8.6.3 REPLACING THE FRICTION WHEEL (SNT 929, SNT 1129) 1. Dismantle the right wheel from the shaft. 2. Loosen the screws (3) and dismantle the bottom plate (2). See fig 20. 3. Remove the screw holding the chain sprocket (12) and pull out the shaft (11) and remove the chain sprocket (12). See fig 26. 4. Dismantle the two bearing mountings (16 in fig 21). 5. Dismantle the shaft and bearing mountings. Note the location of the two washers (17 in fig 28). 6. Replace the friction wheel on its hub (fig. 29). 7. Reassemble all the parts in the reverse order. Note the following when reassembling:
42 ENGLISHEN - Check that the washers (17 in fig. 28) are correctly placed. - Check that the washers (13 in fig. 28) are correctly placed. - Check that the shaft (8 in fig. 29) rotates freely. - Check that the friction wheel and disc drive plate are totally free from oil and grease. 8.6.4 Byte av friktionshjulet (SN 1129) 1. Disassemble the differential, see 8.7.2. 2. Dismantle the two bearing mountings (16 in fig 18). 3. Dismantle the shaft and bearing mountings. Note the location of the two washers (17 in fig 23). 4. Replace the friction wheel on its hub (fig. 29). 5. Reassemble all the parts in the reverse order. Note the following when reassembling: - Check that the washers (17 in fig. 28) are correctly placed. - Check that the washers (13 in fig. 28) are correctly placed. - Check that the shaft (8 in fig. 29) rotates freely. - Check that the friction wheel and disc drive plate are totally free from oil and grease. 8.7 DIFFERENTIAL (SN 1129) 8.7.1 Description In the differential the drive force is transferred from the chain drive to the right and left shafts via two free wheels, one for each shaft. This means that the outer wheel can rotate faster than the in- ner wheel on bends. With the differential the snow thrower is as easy to drive around bends as straight forward. The differential also makes the snow thrower easier to handle on hard surfaces, for example in the garage or in the store. 8.7.2 Replacing the differential (SN 1129) See fig. 31. The differential (A) is replaced according to the following instructions: 1. Lift the snow thrower forward and rest in on the auger housing. 2. Disassemble the wheels. 3. Loosen the screws (3) and dismantle the bottom plate (2). See fig. 20. 4. Disassemble the bearing housings (B) with bearings at both sides. 5. Loosen the intermediate shaft (C) by disassembling the bearing screws (D) at both sides. 6. Slacken the chain tension by loosening the support bearing attachment (E). The support bearing attachment is loosened by disassembling the two screws at the top. 7. Remove the chain from the differential. 8. Pull out the shafts from the differential and remove the differential. 9. Check the chains. Replace if required. The chains shall not be lubricated. They are factory lubricated. Excessive grease can spoil the friction if it reach the friction wheel or the friction disc.10. Check the bearings for dissonance and uneven friction at rotation. Replace if required. 11. Reassemble all parts in the reverse order. 8.8 REPLACING THE SHEAR BOLTS The auger is fastened to the shaft by special bolts (20 in fig. 14) that are designed to break if something gets stuck in the auger housing. Always use genuine spare parts. Other types of bolts could cause serious damage to the machine. 1. Stop the engine. 2. Disconnect the starting cable from the spark plug. 3. Ensure all the rotating parts have stopped. 4. Remove the object that has fastened in the auger. 5. Lubricate the auger shaft (see above). 6. Align the holes in the shaft and the auger. 7. Remove the defective bolt parts. 8. Assemble the new genuine bolt. 8.9 ADJUSTMENT THE DRIVING BANDS Valid for SNT 929, SNT 1129, see figur 27 If the machine is driven unevenly or if the driving bands slip, these shall be checked/adjusted as follows: 1. Lift the band in the middle. 2. Measure the distance between the driving band and the upper part of the support plate. The distance shall be 30 mm. 3. If necessary, adjust at the screw (3). 8.10 HEADLAMP BULB Only 27 W original spare part bulb is allowed to be used. Bulbs with higher power will damage the headlamp. The headlamp bulb is fitted to the headlamp by a bayonet socket. See fig. 32. To replace the bulb proceed as follows: 1. Turn the bulb about 30° CCW and pull it out. 2. Release the plastic locks at each side of the bulb and pull off the cable connection from the bulb. 3. Fit the new bulb in the reverse order.
43 ENGLISHEN 9 STORAGE Never store the snow thrower with petrol in the tank in a confined area with bad ventilation. Petrol fumes could reach open flames, sparks, cigarettes etc. If the snow thrower is to be stored for a longer period than 30 days, the following measures are recommended: 1. Empty the petrol tank. 2. Start the engine and let it run until it stops due to lack of fuel. Empty the petrol tank outdoors when the engine is cold. Do not smoke. Empty into a container designed for petrol. 3. Change the engine oil if it has not been done for 3 months. 4. Remove the spark plug and empty a little engine oil (about 30ml) in the hole. Crank the engine a couple of times. Screw back the spark plug. 5. Clean the whole snow thrower thoroughly. 6. Lubricate all the parts as shown in LUBRICATING above. 7. Inspect the snow thrower for damage. Repair if necessary. 8. Touch up any paint damage. 9. Rust protect the metal surfaces. 10. Store the snow thrower indoors if possible. 10 IF SOMETHING BREAKS Authorised service workshops carry out repairs and guarantee service. Always use genuine spare parts. Do you carry out simple repairs yourself? Always use genuine spare parts. They fit perfectly and make the work much easier. Spare parts are available at your retailer and service station. When ordering spare parts: Specify the model, year of purchase, the engine model and type number. 11 PURCHASE TERMS A full warranty is issued against manufacturing and material defects. The user must carefully follow the instructions given in the enclosed documentation. Warranty period For consumer use: One year from date of purchase. For commercial use: Three months from the date of purchase. Exceptions The warranty does not cover damage due to: - Neglect by the user to acquaint themselves with accompanying documentation - Carelessness - Incorrect and non-permitted use or assembly - The use of non-genuine spare parts - The use of accessories not supplied or approved by GGP Neither does the guarantee cover: -- Wear parts such as drive belts, augers, headlights, wheels, shear bolts and wires - Normal wear - Engines. These are covered by the engine manufacturer’s warranties, with separate terms and conditions. The purchaser is covered the national laws of each by each country. The rights to which the purchaser is entitled with the support of these laws are not restricted by this warranty.