Alpha Tool.Com.HK Limited Stone Cutter ECC125 User Manual

							Part No: ECC-125/ECC-225
Version 5
Alpha® Ecocutter
Instruction Manual
MANUAL
103 Bauer Drive, Oakland, NJ 07436 • 800-648-7229 • Fax: 800-286-0114
www.alpha-tools.com 
						

							2
TABLE OF CONTENTS
Introduction ........................................................................\
.......................................3
 About The Symbols ........................................................................\
.....................3
 Safety Instructions   ........................................................................\
.....................3
 For Safe Operation ........................................................................\
.......................3
Ecocutter Overview ........................................................................\
..........................6
		Specifications ........................................................................\
..............................6
 Accessories ........................................................................\
..................................7
Ecocutter Operation ........................................................................\
.........................8
 Main Connection ........................................................................\
..........................8
 Switching On and Off ........................................................................\
...................8
 Circuit Breaker ........................................................................\
.............................8
Before Use ........................................................................\
.........................................9
 About Double Insulation ........................................................................\
............10
  Laws and Regulations of Noise Levels ...........................................................10
Adjusting The Cutting Depth ........................................................................\
.........11
Ruler Guide Usage Option ........................................................................\
.............11
 Option A - Guide Below The Base Plate ...........................................................12
 Option B - Guide Above The Base Plate ..........................................................12
Ecocutter Dust Hose and Bag Installation ...........................................................13
Blade Inspection, Installation, and Removal .......................................................15
Ecocutter Maintenance ........................................................................\
..................18
 Daily ........................................................................\
.............................................18
 Periodic ........................................................................\
.......................................18
 Bearings and Gears ........................................................................\
...................18
Replacing and Checking the Carbon Brushes ....................................................19
 Carbon Brush Replacement ........................................................................\
......19
Belt Removal and Replacement ........................................................................\
....22
 Testing the Unit For Flow ........................................................................\
..........23
 Inner Belt Removal ........................................................................\
.....................24
 Inspecting and Cleaning The Belts And Pulleys .............................................25
 Inner Belt Installation ........................................................................\
.................26
 Outer Belt Removal  ........................................................................\
...................27
 Outer Belt Installation ........................................................................\
................28
Ecocutter Schematic (ECC-125) ........................................................................\
....29
Ecocutter Parts List (ECC-125) ........................................................................\
.....30
Services and Warranty Information ......................................................................33
 Loaner Program ........................................................................\
.........................33
 Need More Information  ........................................................................\
.............33
 Warranty ........................................................................\
......................................33
EC Declaration Of Conformity ........................................................................\
.......34
Product Registration Card ........................................................................\
.............35   
						

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INTRODUCTION
Thank you for purchasing the Alpha® Ecocutter Dry Tile Cutting System.  Please read this 
instruction manual thoroughly to ensure safe and correct use of the Ecocutter Dry Tile Cut-
ting System.   Keep this manual in a place where operators can access it easily whenever 
necessary.
 ABOUT THE SYMBOLS
According	to	the	 hazard	 level,	all	safety	 notes	in	this	 manual	 are	classified	 into	“DANGER”, 		
“WARNING”,	and	“CAUTION”.
    DANGER!  Death or serious personal injury is imminent when handling this 
stone cutter incorrectly.
  WARNING!  There is a possibility of death or serious personal injury when 
handling this stone cutter incorrectly. 
    CAUTION! There is a possibility of personal injury or property damage when 
handling this stone cutter incorrectly.
Note:   In some situations, failing to observe WARNING notes could result in   death or 
serious personal injury.  Be sure to read and observe the safety notes to ensure 
safe and correct use of the stone cutter.  
  CAUTION!
The following are important notes for products, operation, and maintenan\
ce applicable to 
this stone cutter.
 SAFETY INSTRUCTIONS  
Read all these instructions before attempting to operate this product.
  WARNING!
When using electric tools, basic safety precautions should always be fol\
lowed to reduce the 
risk	of	fire,	electric	shock,	and	personal	injury,	including	the	following.
For Safe Operation
1. Keep work area clean
 Cluttered areas and benches invite injuries.   
						

							4
2. Consider work area environment
 Do not expose power tools to rain. Do not use power tools in damp or wet locations 
without GFCI protection.  Keep work areas well lit. Do not use the tool \
in presence of 
flammable	liquids	or	gases.
3. Guard against electric shock
 Prevent body contact with grounded surfaces. For example: pipes, radiato\
rs, ranges, 
and refrigerator enclosures; use grounded outlets. 
4. Keep children and visitors away
 Do not let visitors contact tool or extension cord.  All visitors should be kept away from 
work area.  Keep out of reach of children.
5. Tool Storage
 When not in use, tools should be stored in a secure dry location. A locked storage area 
or high shelf out of children’s reach is ideal.
6. Do not force the tool
 It will do the job better and be safer at the rate for which it was inte\
nded.
7. Use the right tool
 Do not force a small tool or attachment to do the job of a heavy-duty to\
ol.  Do not use 
the tool for purposes it is not designed for – (for example – do not use stone cutter for 
cutting tree limbs or logs.)
8. Dress properly
 Do not wear loose clothing or jewelry. Items such as these can be caught in moving 
parts.  Rubber gloves and non-skid footwear are recommended when working outdoors. 
Wear protective hair covering to contain long hair.
9.	 Use	safety	equipment
 Always wear safety glasses and if necessary, a face shield, dust mask and hearing 
protection.
10. Do not abuse the electrical cord
 Never carry the tool by the electrical cord or pull it to disconnect fro\
m receptacle.  Keep 
the electrical cord away from heat, oil and sharp edges.
11. Secure workpiece
 Use clamps or a vise to hold workpiece rather than using your hands.
12. Do not overreach
 Keep proper footing and balance at all times. 
13. Maintain tools with care
 Keep tools sharp and clean for better and safer performance. Follow inst\
ructions for 
lubricating and changing accessories. Inspect the electrical cord periodically and 
if damaged, have it repaired by authorized service facility. Inspect extension cords 
periodically and replace if damaged. Keep handles dry, clean and free from oil and 
grease.
14. Disconnect tools
 Disconnect the tool from the power supply when not in use, before servicing, and when 
changing accessories, such as blades, bits, cutters.  
						

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15. Remove adjusting keys and wrenches
 Check to see that keys and adjusting wrenches are removed from the tool \
before 
turning it on.
16. Avoid unintentional starting
	 Do	 not	carry	 a	plugged-in	 tool	with	 finger	 on	switch.	 Be	sure	 the	switch	 is	off	 when 	
plugging in.
17. Outdoor use extension cords
 When tool is used outdoors, use only extension cords intended for use ou\
tdoors and 
so marked.
18. Stay alert
 Use caution and do not operate tool when you are tired or on medication.\
19. Check for damaged parts
 Before using the tool each day, a guard or other part that is damaged should be carefully 
checked to determine that it will operate properly and perform its intended function. 
Check for alignment of moving parts, breakage of parts, mounting, and an\
y other 
conditions that may affect its operation. A guard or other part that is damaged should 
be properly repaired or replaced by an authorized service center unless \
otherwise 
indicated elsewhere in this instruction manual. Have defective switches replaced by 
authorized service center. Do not use the tool if it cannot be turned on and off by the 
switch.
20. Warning
 The use of any other accessory or attachment other than recommended in t\
his 
instruction manual or the catalog may present a risk of personal injury \
and could void 
the warranty.
21.	 Only	qualified	technicians	should	repair	this	tool
 This electric tool is manufactured in accordance with the standard safet\
y rules. Only 
experts may carry out the repair of electric tools; otherwise, it may ca\
use considerable 
danger for the operator.   
						

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  SPECIFICATIONS
Rating ........................................................................\
...............110/220 Volts
Amperage ........................................................................\
...................11.2/5.5
Power ........................................................................\
...........................1200W
No-load Speed (min-1) ...............................................................12,000 RPM
Weight ........................................................................\
.............9.5 lbs / 4.3 kg
Arbor ........................................................................\
.................7/8”	/	22.3mm
Cutting Disc Diameter .................................................................5”	/	125mm
Max. Cutting Depth ..................................................................1-1/8”	/	29mm
 (without Ecocutter Table) 
ECOCUTTER OVERVIEW
TT Ruler GuideSide Handle
Breaker
Side Cover
Flange Assembly
Fan
Power Switch
Power Switch
Lock
Figure-1   
						

							7
 ACCESSORIES



COMPONENTS: 
1. Dust Hose (Part No. 133533)
2. Dust Gate w / Anti-back Flow Flap (Part Nos. 133531 / 133530)
3.  Side Handle (Part No. 801086)
4.  Hexagon Ring Spanner (Part No. 133534)
5. Wrench (Part No. 133535)
6. Dust Bag (Part No. 133544)
7. TT Ruler Guide (Part No. 133527)
8. Hook and Loop Strap (2 pcs) (Part No. 133551)


Figure-2   
						

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 MAIN CONNECTION
Connect	Ecocutter	 to	a	single	 phase	AC	current	 supply	and	to	the	 main	 voltage	 specified 	
on the cutter’s rating plate.
 SWITCHING ON AND OFF
Intermittent use:
Switching on:  Press switch trigger
Switching off:  Release switch trigger
Continuous use:
Switching on:  Press the switch trigger and then the locking button; rel\
ease on/off switch
Switching off:  Press the switch trigger and then release
CIRCUIT BREAKER
  CAUTION!
If the tool stops during operation you need to switch the unit off befor\
e resetting the circuit 
breaker.  Resetting the circuit breaker with the trigger lock on can cause an accident.
Note:  If the circuit breaker stops the tool repeatedly, this could be an indication that excessive 
pressure is being applied to the tool, slowing the motor and causing it to overheat.  
Use less force and allow the tool to do the work.  The circuit breaker c\
an also trip, if 
the carbon brushes are completely worn and need to be replaced.
Locking Button
Switch Trigger
ECOCUTTER OPERATION
Figure-3   
						

							9
The Ecocutter is supplied with an in-line circuit breaker.  In the event that the breaker is 
tripped, push the button to reset.  Once you are able to reset the circuit breaker, run the tool 
in a no load condition allowing air to pass over the motor and cool it d\
own.
BEFORE USE
  DANGER!
Before using the machine, check the following items.  In particular, check items 1 to 5 before 
plugging the power supply cord into the power outlet.
1. Check the working voltage.
–	 Be	 sure	the	voltage	 specified	 on	the	 nameplate	 is	the	 voltage	 available	 at	the 	
power	 outlet.	 If	the	 machine	 is	used	 with	higher	 voltage	 than	specified,	 the	
motor will burnout.  Any attempts to do so may damage the tool and/or cause an 
accident.
2. Make sure the ON/OFF switch is off.
–  If you plug in the power supply cord without realizing that the switch i\
s ON, the 
machine will start and may cause an accident.
–  Make sure the switch is in the OFF position before plugging the cord in \
the power 
outlet.
3.  Inspect the protective side cover.
– Do not remove the side cover.  It will protect you if the saw blade breaks. 
–	 Be	sure	to	firmly	attach	the	saw	blade	or	any	optional	accessory.
Reset Button
In-line Circuit Breaker
Figure-4  
						

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4. Inspect the saw blade.
–	 Check	if	you	have	a	specified	blade.
– Never use cracked, chipped, or any damaged blades.
–	 Follow	 the	procedures	 specified	in	the	 instruction	 manual	to	properly	 attach	
applicable accessories.
5. Check the power outlet.
–  When the plug of the power supply cord is easily pulled out of the power outlet, 
the outlet should be replaced.  For such tasks, consult an electrician.  If the power 
outlet is used on a continuous basis, it may overheat and cause accidents. 
6.  Perform test runs.
  WARNING!
1. Before turning the switch ON, make sure the rotating parts are not touch\
ing    
anything. If the switch is turned ON while they are in contact with anyt\
hing    
else, the blade may get damaged and it may cause injuries.
2. When a new blade is attached and the switch is turned ON, keep your body\
    
well away from the exposed sides of the tool for a moment until the mach\
ine    
reaches its full speed.
3. It is very dangerous to perform cutting operations using cracked, chipped or damaged 
blades. Before starting cutting operations, keep the tool away from anyo\
ne nearby. Be 
sure to perform a few test runs to check whether there are any abnormali\
ties.
  ABOUT DOUBLE INSULATION
This machine is designed with double insulation. Two insulations are used between the 
conductor and the outer body of the machine.  An Electric Machine with the double insulation 
highly	 improves	 safety	from	electric	 shocks.		 Do	not	 attach	 or	replace	 unspecified	 parts	and	
do not assemble incorrectly. This may cause the  insulation to malfunction.   
   LAWS AND REGULATIONS OF NOISE LEVELS
Please observe local laws and regulations regarding noise level in order to avoid disturbing 
surrounding 	areas. 		Install	 a	soundproof 	wall	 if	required 	to 	comply 	with 	the	 local	 laws	and	
regulations.