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Alpha Tool.Com.HK Limited Stone Cutter AWS110220 User Manual
Alpha Tool.Com.HK Limited Stone Cutter AWS110220 User Manual
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![Page 16
16
Wing screw for adjusting cutting depth
OPTION 3: USING THE CARRIAGE ASSEMBLY AND GUIDE RAIL
Install the guide rail 2-3/4 inches / 70mm from the intended cut. Take care to ensure that
the guide rail is properly clamped in place and double check your measur\
ements. Attach
the carriage assembly to the base plate by aligning the base plate prope\
rly and attach the
pressing plates. Make sure that the pressing plates are securely fastene\
d. The AWS should
be immobile within the carriage assembly....](http://img.usermanuals.tech/thumb/326/5167/w64_stone-cutter-aws110220-user-manual-1478733721_d-15.png "Page 16
16
Wing screw for adjusting cutting depth
OPTION 3: USING THE CARRIAGE ASSEMBLY AND GUIDE RAIL
Install the guide rail 2-3/4 inches / 70mm from the intended cut. Take care to ensure that
the guide rail is properly clamped in place and double check your measur\
ements. Attach
the carriage assembly to the base plate by aligning the base plate prope\
rly and attach the
pressing plates. Make sure that the pressing plates are securely fastene\
d. The AWS should
be immobile within the carriage assembly....")
![Page 17
17
BLADE INSPECTION, INSTALLATION, AND REMOVAL
DANGER!
Be sure to unplug the power cord from the outlet before attaching or rem\
oving the
saw blade from the tool. Accidental starting of the motor may cause bodily injury.
WARNING!
Be sure to securely tighten the flange assembly and all loose screws before testing the
unit. Please allow the saw blade to do the work. Applying excessive force may damage
the saw blade and cause premature failure of the bearings and gears. Such...](http://img.usermanuals.tech/thumb/326/5167/w64_stone-cutter-aws110220-user-manual-1478733721_d-16.png "Page 17
17
BLADE INSPECTION, INSTALLATION, AND REMOVAL
DANGER!
Be sure to unplug the power cord from the outlet before attaching or rem\
oving the
saw blade from the tool. Accidental starting of the motor may cause bodily injury.
WARNING!
Be sure to securely tighten the flange assembly and all loose screws before testing the
unit. Please allow the saw blade to do the work. Applying excessive force may damage
the saw blade and cause premature failure of the bearings and gears. Such...")
![Page 18
18
AWS-110 MAINTENANCE
DAILY
1. Before daily start-up inspect tool, power cord, GFCI, and Saw Blade, loo\
king for chips
and cracks.
2. If damage has occurred, repair affected areas before use.
3. Connect the tool to the correct power source and test the Ground Fault Circuit Inter-
rupter (GFCI) before using the tool. Push the red RESET button and confirm that the
red run light is on. Push the yellow TEST button and confirm that the red run light is
off, push the red RESET button...](http://img.usermanuals.tech/thumb/326/5167/w64_stone-cutter-aws110220-user-manual-1478733721_d-17.png "Page 18
18
AWS-110 MAINTENANCE
DAILY
1. Before daily start-up inspect tool, power cord, GFCI, and Saw Blade, loo\
king for chips
and cracks.
2. If damage has occurred, repair affected areas before use.
3. Connect the tool to the correct power source and test the Ground Fault Circuit Inter-
rupter (GFCI) before using the tool. Push the red RESET button and confirm that the
red run light is on. Push the yellow TEST button and confirm that the red run light is
off, push the red RESET button...")
![Page 19
19
REPLACING AND CHECKING THE CARBON BRUSHES
In order to keep your tool running correctly, you need to check your carbon brushes after
every one hundred hours (100 hrs) of use. Carbon brushes wear out ove\
r time based on
tool’s usage. If a carbon brush is worn out, it may cause the motor to malfu\
nction or fail
to run. The carbon brushes should be replaced when they are worn down to a quarter of
an inch (1/4”) in size.
DANGER!
Be sure to unplug the power cord from the outlet before...](http://img.usermanuals.tech/thumb/326/5167/w64_stone-cutter-aws110220-user-manual-1478733721_d-18.png "Page 19
19
REPLACING AND CHECKING THE CARBON BRUSHES
In order to keep your tool running correctly, you need to check your carbon brushes after
every one hundred hours (100 hrs) of use. Carbon brushes wear out ove\
r time based on
tool’s usage. If a carbon brush is worn out, it may cause the motor to malfu\
nction or fail
to run. The carbon brushes should be replaced when they are worn down to a quarter of
an inch (1/4”) in size.
DANGER!
Be sure to unplug the power cord from the outlet before...")
![Page 20
20
Proper Alignment
4. Install new carbon brush with the proper alignment of the brush holder f\
ollowed by the
cap as shown in Figure 20.
Figure-20
Old Carbon Brush
worn down to a quarter
of an inch (1/4”).
New Carbon Brush
Figure-19
3. Check the carbon brush for wear. Replace if worn down to a 1/4" or if spring is dam-
aged.](http://img.usermanuals.tech/thumb/326/5167/w64_stone-cutter-aws110220-user-manual-1478733721_d-19.png "Page 20
20
Proper Alignment
4. Install new carbon brush with the proper alignment of the brush holder f\
ollowed by the
cap as shown in Figure 20.
Figure-20
Old Carbon Brush
worn down to a quarter
of an inch (1/4”).
New Carbon Brush
Figure-19
3. Check the carbon brush for wear. Replace if worn down to a 1/4\" or if spring is dam-
aged.")
![Page 21
21
Note: If you notice any resistance while tightening the carbon brush cap, it is an indication
that the top plate on the carbon brush assembly is sticking inside the b\
rush cap.
Continuing to tighten will damage the carbon brush spring. (Go to step 6 to correct
this problem)
5. Tighten cap until secure as shown in
Figure 21
6. Remove the cap and carbon brush from the tool, visually check the two parts for
defects as shown in Figure 22.
Figure-21
Figure-22
Carbon Brush CapTop Plate](http://img.usermanuals.tech/thumb/326/5167/w64_stone-cutter-aws110220-user-manual-1478733721_d-20.png "Page 21
21
Note: If you notice any resistance while tightening the carbon brush cap, it is an indication
that the top plate on the carbon brush assembly is sticking inside the b\
rush cap.
Continuing to tighten will damage the carbon brush spring. (Go to step 6 to correct
this problem)
5. Tighten cap until secure as shown in
Figure 21
6. Remove the cap and carbon brush from the tool, visually check the two parts for
defects as shown in Figure 22.
Figure-21
Figure-22
Carbon Brush CapTop Plate")
![Page 22
22
7. Check to see if the two parts move freely by pushing the top plate of th\
e carbon
brush into the recess on the bottom of the carbon brush cap and rotate.
Carbon Brush and Cap
Figure-23
Top Plate
8. If the two parts stick together, replace the carbon brush cap and repeat step 7.
9. If the top plate of the carbon brush sticks in the new cap, you need to \
replace the
carbon brush and repeat step 7.
10. Keep trying until carbon brush top plate can move freely inside of the r\
ecess on the...](http://img.usermanuals.tech/thumb/326/5167/w64_stone-cutter-aws110220-user-manual-1478733721_d-21.png "Page 22
22
7. Check to see if the two parts move freely by pushing the top plate of th\
e carbon
brush into the recess on the bottom of the carbon brush cap and rotate.
Carbon Brush and Cap
Figure-23
Top Plate
8. If the two parts stick together, replace the carbon brush cap and repeat step 7.
9. If the top plate of the carbon brush sticks in the new cap, you need to \
replace the
carbon brush and repeat step 7.
10. Keep trying until carbon brush top plate can move freely inside of the r\
ecess on the...")
21 Note: If you notice any resistance while tightening the carbon brush cap, it is an indication that the top plate on the carbon brush assembly is sticking inside the b\ rush cap. Continuing to tighten will damage the carbon brush spring. (Go to step 6 to correct this problem) 5. Tighten cap until secure as shown in Figure 21 6. Remove the cap and carbon brush from the tool, visually check the two parts for defects as shown in Figure 22. Figure-21 Figure-22 Carbon Brush CapTop Plate
22 7. Check to see if the two parts move freely by pushing the top plate of th\ e carbon brush into the recess on the bottom of the carbon brush cap and rotate. Carbon Brush and Cap Figure-23 Top Plate 8. If the two parts stick together, replace the carbon brush cap and repeat step 7. 9. If the top plate of the carbon brush sticks in the new cap, you need to \ replace the carbon brush and repeat step 7. 10. Keep trying until carbon brush top plate can move freely inside of the r\ ecess on the bottom of carbon brush cap. 11. When the correct match is found, install in the tool.
23 RECOMMENDED ACCESSORIES This is the blade for cutting reinforced rod channels into granite or marble countertops. No longer is there a need to employ labor-intensive procedures for accomplishing this task. The 3” Hot-Rod cuts a ¼” groove in one easy pass. May be used wet or dry. Our premium wet saw blade: It is designed for cutting natural and engineered stone slabs and tile. The advanced style rim will cut most difficult natural and engineered stone tiles quickly and efficiently while reducing the risk of chipping and breaking. Alpha Numero Uno is the number one choice. Alpha® Hot Rod Alpha® Numero Uno Alpha® Vetro Designed specifically for wet cutting sheet glass and glass tile; the Alpha Vetro allows for quick cutting while leaving an edge ready for polishing. Recommended for use on thick glass, also works well on thinner glass for cutting inside corners. The Vetro will provide truer cuts and reduce waste. Also performs well on Laminated Safety Glass. Alpha® Porcellana The Alpha Porcellana provides fast and consistent perfor- mance with minimal chipping when cutting porcelain tile or slab. Designed for continuous cutting; no dressing neces- sary. Alpha Porcellana is the best choice for cutting porcelain. Also works well on glass and natural or engineered stone. Alpha® Marble Profile Wheel This is a truly unique and convenient blade for cutting and profiling 3/8” marble tile in one single pass. Fits our AWS-110 wet stone cutter, providing a portable solution to cutting and profiling marble tile on the job site. The electroplated diamond matrix is well suited for wet cutting marble and agglomerated marble tiles.
24 ALPHA® AWS-110 WET STONE CUTTER SCHEMATIC AWS-110 / AWS-220
25
ALPHA® AWS-110 WET STONE CUTTER PARTS LIST
DRAWING NO..PART NO.DESCRIPTIONQUANTITY
1133080Screw M5x403
2130031Self-tapping Screw 3.9×197
3133289/133292GFCI 110V/220V1
4133033Carbon Brush (2 pc set)4
5133031Brush Holder2
6133032Brush Cap2
7133241/133240Rated Plate 110V/220V1
8133047Cable Sleeve1
9130618Block Terminal2
10133040Wire Terminal2
11133042Insulation Pipe2
12133034Brush Terminal Assembly2
13133436/133004Field Coil 110V/220V1
14133086Cable Clamp1
15133055Cover1
16133030Air Bridge1
17133025Bearing 608-2RZ1
18133024Insulation Disc1
19133439/133012Armature 110V/220V1
20133026Bearing Cover1
21133027Bearing 629-2RZ1
22133048Gear (Small)1
23133051Snap Ring M81
24133050Woodruff Key1
25133028Bearing Sleeve1
26133029Self-tapping Screw 4.8×652
27133392Condenser Assembly1
28133254Handle (for AWS-110)1
29133043Switch (with Screw)1
30133044Rubber Switch Cover1
31133041Cable Clip2
32133003Rear Motor Housing (Blue)1
33133054Spindle Assembly for AWS-1101
35133079Screw M4×25 4
36133060Screw Cap1
26 ALPHA® AWS-110 WET STONE CUTTER PARTS LIST DRAWING NO.PART NO.DESCRIPTIONPIECES 37133082Flange II (for AWS-110)1 38133464Screw M6×20-Left1 39133081Flange I (for AWS-110)1 40133062O Ring 18×2.51 41133057Spindle (for AWS-110)1 42133053Bearing 6201-2RS1 43133242Brand Poster1 44133266TT Ruler Guide (for AWS-110)1 45133058Gear (Big)1 46133066Needle Bearing BK 08101 47133255Gear Box1 48133067O Ring 25.5×21 49133084Wing Screw1 50133269Washer For Ruler1 51133085Pin 6×283 52133107Screw M3×51 53133108Lock Washer M31 54133094Water Valve Bracket (for AWS-110/125)1 55133271Base Plate Assembly2 56133093Nozzle (for AWS-110)1 57133362Water Valve (for AWS-110/125)1 59133229Water Hose 8mm ODx10ft (3m)1 60133231Compression Nut1 61133230Sleeving Connector1 63133232Water Hose Adapter1 64133233Hose Washer (Rubber)1 65133291/133237Cable 110V/220V1 67133369Felt Strip Set 1 70133097Spanner Wrench M-221 71133098T-Handle Wrench1 73133071Flat Washer M6 1 74133072Spring Washer M6 1 75133234Adapter Fitting1 76133236Compression Washer1 (not shown)133441BMC (Blow Mold Case) for AWS-110/1251
27 Optional: Alpha® Guide Rail and Clamp OPTIONAL: CARRIAGE ASSEMBLY SCHEMATIC PART NO. AWS-UCAM
28 CARRIAGE ASSEMBLY PARTS LIST DRAWING NO.PART NO.DESCRIPTIONQUANTITY 1133285Screw cap M84 2133252Washer 9×16×1.64 3133383Guide Rail Carriage1 4133072Spring Lock Washer M65 5803138Screw cap M64 6133071Washer 69 7133251Screw M6×125 8133248Pressing plate5 9133560Screw M6×164 10130798E rings 58 11133246Caster4 12133245Caster axle4 13133384Stone Cutter Base1 14133238Rail wheel axle4 15133239Rail wheel4 16133051Circlips for shaft4
29
EC DECLARATION OF CONFORMITY
Name of Manufacturer: Alpha Professional Tools®
Address of Manufacturer: 103 Bauer Drive
Oakland, NJ 07436
USA
Herewith declares that:
ELECTRIC HAND TOOL: “Electric Stone Cutter”
Make: Alpha Professional Tools®
Type: AWS-110/AWS-220
-Does comply with the provisions of the Low Voltage Directive 73/23EEC amended by
93/68 EEC and Machinery Directive 98/37/EC.
And furthermore declares that:
-The following (parts/clauses of) harmonized standards have been appli\
ed:
EN55014-1/ + A1: 2001, EN55014-2/ + A1: 2001, EN61000-3-2:2000, EN61000-3-
3/+A1:2001.
Year of affix CE Marking: 2012
Oakland, New Jersey USA
Nao Takahashi
(President)
Jan / 20 .2012
Assembled in China
30 SERVICES AND WARRANTY INFORMATION LOANER PROGRAM: Loaner tools can be issued to temporarily replace a tool that is being returned to Alpha® for repair. If more than one tool is being returned for repair, the number of loaner tools provided will be based on availability. If a loaner tool is required, contact the Tool Department at Alpha® at (800) 648-7229 to receive a Loaner Tool Application. A valid credit card number must be provided as a security deposit. The credit card will only be charged if the loaner tool is not returned \ to Alpha® within 30 days. An authorized signature is required for the credit card being used. A second signature is required as an agreement of the overall policy. Note: This program is not available outside the continental United State\ s. NEED MORE INFORMATION For information on Alpha Professional Tools® complete product line, visit us on the web at www.alpha-tools.com WARRANTY Limited Warranty of Alpha® Wet Stone Cutter for the USA and Canada Only! Alpha Professional Tools® warrants this product against defects in material and workmanship for a period of 180 days from the date of original retail purchase (proof of purchase required). If Alpha Professional Tools ® receives notice of such defects during the warranty period, our obligation assumed under this warranty is limited to the repair or replacement of parts, without charge. This warranty does not apply to tool accessories. For Warranty Claims: Send complete tool with all your information and details of the problem to the address printed on the cover of this manual, transportation prepaid. Do not send tool accessories.