Alpha Tool.Com.HK Limited Stone Cutter AWS110220 User Manual

							Part No: AWS-110 / AWS-220
103 Bauer Drive, Oakland NJ 07436 • 800-648-7229 • Fax: 800-286-0114
www.alpha-tools.com
Alpha® Wet Stone Cutter
Instruction Manual
MANUAL
®  
						

							2
TABLE OF CONTENTS
Introduction ........................................................................\
........................................3
 About the Symbols ........................................................................\
....................3
 Electrical Symbols ........................................................................\
.....................3
Safety instructions ........................................................................\
............................4
 For Safe Operation ........................................................................\
.....................4
AWS-110 Overview ........................................................................\
............................6
Accessories ........................................................................\
.......................................7
Additional Precautions for Using the Wet Stone Cutter ........................................8
AWS-110 Wet Stone Cutter Operation .....................................................................9  
 Main connection ........................................................................\
.........................9
 Switching On and Off........................................................................\
.................9
 Ground fault circuit interrupter.......................................................................10
Before Use ........................................................................\
.........................................11
 About Double Installation........................................................................\
.........11
 Laws and Regulations of Noise Levels ...........................................................11
 Instruction for installing the felts strips .........................................................11
Installation of water attachment ........................................................................\
.....13
	 Water	flow ........................................................................\
.................................14
Adjusting Cutting Depth ........................................................................\
.................14 
Free-Cutting ........................................................................\
.....................................15
Cutting Using the Ruler Guide ........................................................................\
.......15
Cutting Using the Carriage Assembly and Guide Rail .........................................16
Blade Inspection, Installation and Removal .........................................................17
AWS-110 Maintenance ........................................................................\
.....................18
Replacing and Checking the Carbon Brushes .....................................................19
Recommended Accessories ........................................................................\
...........23
AWS-110 Wet Stone Cutter Schematic ..................................................................24
AWS-110 Wet Stone Cutter Parts List ....................................................................25
Optional: Carriage Assembly Schematic ..............................................................27
Carriage Assembly Parts List ........................................................................\
.........28
EC Declaration of Conformity ........................................................................\
........29
Services and Warranty Information .......................................................................30
  Loaner Program ........................................................................\
.......................30
  Need More Information ........................................................................\
............30
 Warranty ........................................................................\
....................................30
Product Registration Card ........................................................................\
..............31   
						

							3
INTRODUCTION
Thank you for purchasing the Alpha® AWS-110 Wet Stone Cutter  Please read this instruc-
tion manual thoroughly to ensure safe and correct use of the wet stone cutter.  Keep this 
manual in a place where operators can access it easily whenever necessar\
y.
 ABOUT THE SYMBOLS
According	to	the	 hazard	 level,	all	safety	 notes	in	this	 manual	 are	classified	 into	“DANGER”, 		
“WARNING”,	and	“CAUTION”.
    DANGER! Death or serious personal injury is imminent when handling this tool  
incorrectly.
  WARNING!  There is a possibility of death or serious personal injury when 
handling this tool incorrectly. 
    CAUTION! There is a possibility of personal injury or property damage when 
handling this tool incorrectly.
NOTE:  In some situations, failing to observe WARNING notes could result in death or seri-
ous personal injury.  Be sure to read and observe the safety notes to ensure safety 
and correct use of the wet stone cutter.  
ELECTRICAL SYMBOLS
The following show the symbols used for tool.
V     Volts
A    Amperes
Hz  Hertz
~ or a.c. Alternating Current
n0   No load speed
…/min Revolution or reciprocation per minute
kg  Kilograms
  Protective Earth   
						

							4
Note:   In some situations, failing to observe WARNING notes could result in   death or 
serious personal injury.  Be sure to read and observe the safety notes to ensure 
safe and correct use of the wet stone cutter.  
  CAUTION!
The following are important notes for products, operation, and maintenan\
ce applicable to 
this stone cutter.
 SAFETY INSTRUCTIONS  
Read all these instructions before attempting to operate this product.
  WARNING!
When using electric tools, basic safety precautions should always be followed to reduce the risk	of	fire,	electric	shock,	and	personal	injury,	including	the	following.
For Safe Operation
1. Keep work area clean
 Cluttered areas and benches invite injuries.
2. Consider work area environment
 Do not expose power tools to rain. Do not use power tools in damp or wet locations 
without GFCI protection.  Keep work areas well lit. Do not use the tool \
in presence of 
flammable	liquids	or	gases.
3. Guard against electric shock
 Prevent body contact with grounded surfaces. For example: pipes, radiato\
rs, ranges, 
and refrigerator enclosures; use grounded outlets. 
4. Keep children and visitors away
 Do not let visitors contact tool or extension cord.  All visitors should be kept away from 
work area.  Keep out of reach of children.
5. Tool Storage
 When not in use, tools should be stored in a secure dry location. A locked storage area 
or high shelf out of children’s reach is ideal.
6. Do not force the tool
 It will do the job better and be safer at the rate for which it was inte\
nded.
7. Use the right tool
 Do not force a small tool or attachment to do the job of a heavy-duty to\
ol.  Do not use 
the tool for purposes it is not designed for – (for example – do not use stone cutter for 
cutting tree limbs or logs.)
8. Dress properly
 Do not wear loose clothing or jewelry. Items such as these can be caught in moving 
parts.  Rubber gloves and non-skid footwear are recommended when working outdoors. 
Wear protective hair covering to contain long hair.
9.	 Use	safety	equipment
 Always wear safety glasses and if necessary, a face shield, dust mask and hearing 
protection.   
						

							5
10. Do not abuse the electrical cord
 Never carry the tool by the electrical cord or pull it to disconnect fro\
m receptacle.  Keep 
the electrical cord away from heat, oil and sharp edges.
11. Secure workpiece
 Use clamps or a vise to hold workpiece rather than using your hands.
12. Do not overreach
 Keep proper footing and balance at all times. 
13. Maintain tools with care
 Keep tools sharp and clean for better and safer performance. Follow inst\
ructions for 
lubricating and changing accessories. Inspect the electrical cord periodically and 
if damaged, have it repaired by authorized service facility. Inspect extension cords 
periodically and replace if damaged. Keep handles dry, clean and free from oil and 
grease.
14. Disconnect tools
 Disconnect the tool from the power supply when not in use, before servicing, and when 
changing accessories, such as blades, bits, cutters.
15. Remove adjusting keys and wrenches
 Check to see that keys and adjusting wrenches are removed from the tool \
before 
turning it on.
16. Avoid unintentional starting
	 Do	 not	carry	 a	plugged-in	 tool	with	 finger	 on	switch.	 Be	sure	 the	switch	 is	off	 when 	
plugging in.
17. Outdoor use extension cords
 When tool is used outdoors, use only extension cords intended for use ou\
tdoors and 
so marked.
18. Stay alert
 Use caution and do not operate tool when you are tired or on medication.\
19. Check for damaged parts
 Before using the tool each day, a guard or other part that is damaged should be carefully 
checked to determine that it will operate properly and perform its intended function. 
Check for alignment of moving parts, breakage of parts, mounting, and an\
y other 
conditions that may affect its operation. A guard or other part that is damaged should 
be properly repaired or replaced by an authorized service center unless \
otherwise 
indicated elsewhere in this instruction manual. Have defective switches replaced by 
authorized service center. Do not use the tool if it cannot be turned on and off by the 
switch.
20. Warning
 The use of any other accessory or attachment other than recommended in t\
his instruc-
tion manual or the catalog may present a risk of personal injury and could void the 
warranty.
21.	 Only	qualified	technicians	should	repair	this	tool
 This electric tool is manufactured in accordance with the standard safet\
y rules. Only 
experts may carry out the repair of electric tools; otherwise, it may ca\
use considerable 
danger for the operator.    
						

							6
AWS-110 OVERVIEW
  SPECIFICATIONS
Rating ................................................................................................110/220 Volts
Amperage ...................................................................................................11.2/5.5
Power .....................................................................................................\
......1200W
No-load Speed ........................................................................\
............13,000 RPM
Weight ...............................................................................................6.8 lbs/3.1kg
Arbor .....................................................................................................\
........20mm
Cutting Disc Diameter ........................................................................4”	/	100mm,
																																													4-1/2	”/	115mm
Maximum Cutting Depth ................................................................1-1/4”	/	32mm
Power Switch
Power Switch
Lock
Motor
Carbon Brush HolderWater Valve
Flange I and 
Flange II
Height Adjustment 
Wing Screw
Arbor BoltTT Ruler Guide
Base PlateWater Nozzle
TT Ruler Locking
Wing Screw
Figure-1   
						

							7
 ACCESSORIES
COMPONENTS: 
1. Ground Fault Circuit Interrupter (Part No. 133289/133292)
2. Water Valve (Part No. 133362)
3. Water Attachment Assembly (Part No. 133287)
4. Spanner Wrench M 22  (Part No. 133097)
5. TT Ruler Guide (reversible) (Part No. 133266)
6. T-Handle Wrench  (Part No. 133098)
7. Extra Carbon Brush (2 pc set)  (Part No. 133033)
8. Self-stick Felt Strip Set (Part No. 133369)






Figure-2   
						

							8
ADDITIONAL PRECAUTIONS FOR USING  
THE WET STONE CUTTER
In addition to the general safety notes described on the preceding pages, please read 
and observe the following precautionary notes before using the wet stone\
 cutter.
  DANGER!
 INSTRUCTIONS
Alpha Professional Tools®	provides	 the	highest	 quality	parts	and	manufacturing	 techniques	
in the manufacture of this tool. In order to obtain the maximum effectiv\
eness and provide 
the highest degree of safety, it is necessary to review and follow these instructions carefully 
before using the tool.
 SAFETY ADVICE
•	 Please	note	safety	instructions	on	Page	3-5.
•	 Do	not	pierce	the	motor	housing	as	this	could	damage	the	double	insulation.
•	 Always	 remove	plug	from	 the	outlet	 before	 making	 any	changes	 to	the	 settings	 or	
carrying out maintenance.
•	 Only	plug-in	when	machine	is	switched	off.
•	 Keep	 power	cable	clear	from	working	 range	of	the	 machine.		 The	power	 cable	should 	
always lead away from you and behind the operating area.
•	 Before	 use,	check	 the	machine,	 cable	and	plug	 for	any	 damages	 or	material	 fatigue,	
only authorized service agents should carry out repairs.
•	 After 	switching	 off,	the	machine	 will	not	idle	 down	 immediately.	 Allow	the	machine	 to	
come to a complete stop before putting it down.
•	 Always	 wear	safety	 glasses	 and	ear	protection	 when	working	 with	this	machine.		 It	
is further recommended to wear safety gloves, apron, as well as sturdy non-slipping 
shoes.
•	 Only	 use	saw	 blades	 whose	permitted	 speed	is	at	 least	 as	high	 as	the	 highest	 no-load	
speed of the machine.
•	 Be	 sure	saw	blade	 fits	tool	 properly	 and	securely.	 Do	not	 modify	 the	tool	 to	force	 fit	the 	
blade. For example do not remove blade guard.
•	 Check	 cutting	tools	before	 use.		The	saw	 blade	 must	be	properly	 mounted	 and	turn	
freely.  Perform a test run for at least 30 seconds without any load.  Do not use damaged, 
out of round or vibrating cutting tools.
•	 Immediately	 switch	off	the	 machine	 in	case	 of	considerable	 vibrations	or	if	 other	
malfunctions	occur.		Check	the	machine	in	order	to	find	out	the	cause.   
						

							9
•	 Always	use	and	 store	 the	saw	 blades	 according	 to	the	 manufacturer’s	 instructions.	
The	flange	bolt	must	be	tightened	before	starting	to	work	with	the	machine.
•	 The	work	piece	 must	be	secured	 if	it	is	 not	 heavy	 enough	 to	prevent	 movement.
•	 Do	not	use	emery	wheel.
•	 The	tool	is	designed	for	cutting	on	horizontal	surfaces.
USAGE
This wet stone cutter can be used for cutting many different materials, e.g. tile, concrete, 
stone or glass. In case of doubt please read the manufacturer’s instruction. Do not use this 
product in any other way as stated for normal use.
AWS-110 WET STONE CUTTER OPERATION
 MAIN CONNECTION
Connect	 only	to	single-phase	 AC	current	 supply	and	only	 to	the	 main	 voltage	 specified	 on	
the rating plate. Connection to sockets without ground protection is pos\
sible as the appliance 
features protective insulation to DIN 57/740/ VDE 0740 and CEE 20.  Radi\
o suppression 
complies with the European standard EN 55014.
 SWITCHING ON AND OFF
Intermittent use
Switching on: Press switch trigger
Switching off: Release switch trigger
Continuous use:
Switching on: Press the on/off switch and  then the locking button; release on-off switc\
h.  
Switching off: Press the on/off switch and then release.
 
Locking Button
Switch TriggerFigure-3   
						

							10
 GROUND FAULT CIRCUIT INTERRUPTER: 
  DANGER!
 Do not bypass the GFCI if this condition occurs, a real shock hazard may\
 exist.
 WARNING!
If the GFCI fails to trip when the test button is pressed, or fails to r\
eset, the device is 
defective and should be replaced.
If the GFCI tests properly without a load applied, but trips each time a load is connected, 
then the load (tool) has a ground fault condition and needs to be repa\
ired or replaced.  
Do not bypass the GFCI if this condition occurs, a real shock hazard may\
 exist.
 CAUTION!
1. The GFCI is a safety device, do not use as an off/on switch.
2. The GFCI on the tool will not protect you if you cut into another current carrying 
conductor.
3. Do not use where water may enter GFCI case.
4. Do not modify or allow GFCI to be immersed in water.
A Ground Fault Circuit Interrupter (GFCI) is mounted at the end of power supply cord. 
The GFCI goes OFF when water  enters inside the tool’s housing preventing the operator 
from receiving electric shocks. 
When the GFCI goes OFF, the Reset button pops up. 
This is the result of water entering the stone cutter hous-
ing.
Turn OFF the power switch and blow dry air inside the 
motor cover through the air vents. 
Press the GFCI Reset button.  The stone cutter is ready to 
start  working after the reset  button is pressed down. 
1. Do not remove the GFCI.  
Reset
Test
Figure-4
Red Run 
Light