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Aimco Brakes Monitor UTM1500 Fastening Counter Manual

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Page 1

PO Box \b6460, Portland OR 972920460 • 8008\f2\b368 • Fax 800\f8290\b\fwww.aimcoglobal.com
Fastening Counter
UTM – \b\f00
Instruction Manual
(Software Version \b.06) 

Page 2

2Table of Conte
nts
 
Safety Precautions ........................................................................\
..................................... .................................... 3  (1)
Shut-off Tool (TM)
........................................................................\
..........................................................7 
Exterior Features ........................................................................\
.........................................

Page 3

 3
Safety Precautions 
 
 
You should first read this manual thoroughly and become familiar with this System 
and safety precautions before installing, operating, servicing and inspecting it. 
Take note that two different signs; “DANGER” and “CAUTION”, are used in this 
Manual according to the degree of seriousness and urgency. 
 
 
 
 
 
 
 
 
 
 
         CAUTION   signs also warn the risk of serious consequences depending 
on the situation.    So, always follow the instructions given in this Manual....

Page 4

 4  
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
  
Danger  ◆Wiring 
●Be sure to turn OFF the mains prior to wiring to avoid an electric shock or a fire. 
●Make sure that cords and outlets are properly grounded to avoid an electric shock or a 
fire. 
●Carry out wiring after you installed Controller to avoid an electric shock or a fire. 
●Wiring must be carried out by an expert electrician to avoid an electric shock or a fire. 
●Always use Y-shape or round crimp terminals...

Page 5

 5  
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
Caution 
●Make settings within the confines of the prescribed operating range to avoid personal injury and burns. 
●Perform operations in safe surroundings while keeping proper footing.    Avoid poor postures to prevent 
danger. 
●Perform operations with extra care.  Operations in a careless and inappropriate manner and/or 
lon
g-duration operation is prohibited to avoid personal injury or work-related diseases....

Page 6

 6 Specifications 
 
Items Particulars 
Power Source  AC100~240V±10% adaptable 
Power 
Consumption 40VA 
Outer Dimension  210 (W) x 100 (H) x 200 (D) mm 
Weight Connector Type: about 2.03 kg 
Pressure Sensor On-board Type: about 2.05 kg 
2-digit digital display 
Indication:Remaining count number (“WORK No.” at the time of setting 
value inputting) 
Display LCD 20 characters×4 lines 
Indication:Setting value, pressure value, alarm message, judgment, 
fastening time, pulse number 
Lamp  Fastening number...

Page 7

 7 Tool Connection 
・Make the length of TM Signal air hose between Tool and Pressure Sensor (external pressure 
sensor/main body incorporated sensor) or Air-electric Relay as short as possible.    A lengthy air 
hose may sometimes cause a delay in detecting pneumatic pressure fluctuations or hinder 
correct detection.  (Shorter than 5m is recommended) 
・In the case of fastening pulse number detection, the length of TM Signal air hose between Tool 
and Pressure Sensor must be maintained shorter than 30cm....

Page 8

 8
 
③When using UTM-1500 (PS)   
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
  ④When using Air-electric Relay 
 
 
 
 
 
 
 
 
 
 
 
 
 
   ・Place Speed Controller when using Air-electric Relay. 
   ・Both UTM-1500 (CN) and UTM-1500 (PS) are acceptable. 
   ・Allocate PS to Input Terminal Block and hook up the cable from Air-electric Relay. 
Hose joint, or   
Quick exhaust 
Attach TM Signal air hose to 
Coupler at the controller’s 
back 
Pressure Sensor Incorporated 
Type UTM-1500 (PS) 
Polyurethane tube 
TP-4
Quick...

Page 9

 9
 
(2)TM Type Tool 
  ①When using UTM-1500 (RA-CN) 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
②In the case of without a rack 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
→Main Piping+24V 0V Solenoid Valve CP (VP542) 
(Part Code:909-749-0)
 
Polyurethane tube:TP-4 
Connector incorporated, with-a-rack type 
UTM-1500 (RA-CN) 
External Pressure Sensor Assembly 
(Part Code:878-845-1)
 
Pressure Sensor Cable Assembly (5m)  
(Part Code:910-820-0) 
Pressure Sensor Cable Assembly (10m) 
(Part Code: 910-821-0)  

Page 10

 10  
(3)Standard Tool 
  ①When using UTM-1500 (RA-PS) 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
②When using UTM-1500 (CN) 
 
 
 
 
 
 
 
 
 
Pressure sensor incorporated, with-a-rack 
type UTM-1500 (RA-PS)
 
Solenoid Valve Assembly (VP542) 
(Part Code:909-749-0)
 
Air pressure signal output from Solenoid 
Valve’s back goes to Pressure Sensor 
Air pressure signal output 
from Solenoid Valve’s back 
goes to Pressure Sensor 
External Pressure Sensor 
Assembly (Part Code:878-845-1)
Pressure Sensor Cable...
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