Aimco Brakes Freedom3 SPC Sqnet User Manual
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[email protected] 61 After the route is created, user has to add tests or tightening programs to the route: On the bottom part of route management window, it’s displayed the tree structure with all tests belong to location. After test is selected (left button of mouse), click on the green arrow to add test to the route or click on the red arrow to remove test from the route. When finished, close the window and the route created will be saved automatically. When the route is sent to the wrench (see next paragraph), user will find all test and programs inserted inside Freedom³. Route Name and Type Use Up and Down Arrows to add or remove test from the route Name of the route
62 Note: it’s only possible to send more than one route to the wrench, if user need to divide test or programs for area or shift or just organize better the work is possible to create “group” inside the route, see below “how to create Group inside a route” How to create one or more “Groups” inside a route Once the route is created it’s possible to organize the job editing “Groups”. On the left side of the window “Route management”, click on “new group” icon
[email protected] 63 It will appear a new window: In the field “Group name” insert the name of the group. Note: the “Group name” can be chosen considering how user wants to organize the work, for example using shift name (in case Freedom³ is used by different operators in different shifts), or area name where the wrench will be used (so it’s possible to create a group for every single work area where the wrench will be used), or operator name (if the wrench is used from different operators), or as user prefer. Select the right sequence type. =t’s possible the create different type of route. Vertical and :orizontal group are used in case the operator must follow a specific sequence of operations, Undefined group are used in case operator can choose which test or tightening operation have before or later. Vertical Group -> This type of sequence is used in case operator must finished a specific test composed of 1 or more screws, only when the test is finished can start the next test. For example if in one group there are 3 test operation called 1 – 2 – 3, only when test “1” is finished, Freedom³ will switch to the next one (test “1” can be composed of 1 or more screws, only when all screw- test will be completed Freedom³ will switch to the second one). When all test will be finished user can start a new “group”. Note Freedom³ PRW works only vertical mode. Horizontal Group -> This type of sequence is used in case operator must finished the first screw of the first test of all operation that belong to the group before to pass to the second screw. This
64 type of group is used specially when for example in a car, there is only one typology of that specific screw and it’s not possible complete all the numbers of screws. Select right “strategy” By SQnet is also possible select which strategy Freedom³ has to apply during the execution of group considering customer needs. Count only ok results -> Selecting this strategy, Freedom³ will count to complete the test only “OK” results, that means if one test is composed of 3 screws, operator must get 3 ok test to complete it, “Not OK” results will be not archived and considered. In case of error redo the batch -> Selecting this strategy, Freedom³ will count to complete the batch (number of screws to tighten with the same strategy) only “OK” results and if one of the screws that belong to the same batch will get a “Not OK” result, user must restart the batch from the first screw. For example if the batch is composed of 3 screws and the first 2 screws get “OK result” but third screw get a “Not OK result” operator must restart the batch from the first screw. In case of error redo the Job -> Selecting this strategy, Freedom³ will count to complete the job (group) only “OK” results and if one of the screws that belong to the same job (group) will get a “Not OK” result, user must restart the Hob (group) from the first screw. For example if the job is composed of 3 test and every operation is composed of 3 screws, if operator will get a “Not OK result” he must restart the complete job (Group) from the first screw of first test. In case of error redo last operation -> Selecting this strategy, Freedom³ will count to complete the operation (number of screws to test for Quality Control) only “OK” results and if one of the screws that belong to the same operation will get a “Not OK” result, operator must restart the complete from the first screw. For example if the opertaion is composed of 3 screws and the first 2 screws get “OK result” but third screw get a “Not OK result” operator must restart the operation from the first screw. None -> Selecting this option, Freedom³ will count to complete test, batch, job or operation “OK” and “Not OK” results. Once the strategy is selected click on “Confirm button”
[email protected] 65 On the right part of the window “Route Management” will appear the Group created : Name of the group and group number [1]
66 Under title bar “Group list” there are 3 icons: ICON FUNCTION Edit New Group Modify an existing Group Delete a Group Note: it’s possible to edit more groups inside a route, To add Control Quality test or Tightening operation in a Group (Job), select the test or the operation before added in the route (see paragraph hoe to create a route). Route created previously Click on “plus” button to open the group
[email protected] 67 Select one by one, test or operation to add to the Group (job) and press “right arrow” button to add to the group In the lower-right corner of the window is possible to: Phase nr. field will be activated only if the “strategy” selected for the test or operation is “=n case of error go to another phase”. Select test or operation to add to the group Click on right arrow to add the selected test to the group Test already added to the group Modify Strategy for every single test or operation Define how many screws operator has to tighten or check for every tightening operation or Quality Control
68 The phase is the number linked to a test or operation, see below: The red highlighted ring is the associate number for test or operation (phase). When operator start a group (job) on Freedom³, first test to have will be the test indicates with number “1”. By “Up” and “Down” arrows is possible modify the sequence of the test (changing the sequence will be modified the phase number in relation to the position user will assign). By “X” icon is possible to remove a test or operation from the group (job). In case there are more groups (job\s) inside a route on the bottom of Group window will appear the list of all group that belong the route created. Click on plus button to see which operation or test are inside every single group.
[email protected] 69 Once route and job\s are created is possible to send it to Freedom³, close the window “route management” and automatically SQnet will save the route and groups. See next paragraph for sending route to Freedom³.
70 How to send a route to Freedom³ SPC STEP -1- Before to send a route to Freedom³ user has to connect USB cable STEP -2- Once USB cable is connected to computer and Freedom³, switch on Freedom³ and from the main page select “Synchronize” icon. USB CABLE