Adept Technology AnyFeeder UG User Manual

							Sound Emissions
Adept AnyFeeder User’s Guide, Rev. A  11 NOTE: This provides supplementary information, emphasizes a point or 
procedure, or gives a tip for easier operation.
1.5 Sound Emissions
The sound emission level of the Adept AnyFeeder depends on the type of parts being fed, 
speed, and payload. The maximum value is 85 dB. 
1.6 Workcell
The Adept robot systems used with the Adept AnyFeeder have a Manual and an 
Automatic (
AUTO) operating mode. While in Automatic Mode, personnel are not allowed 
in the workcell.
In Manual mode, operators with additional safety equipment (see Section 1.8 on page 12) 
are allowed to work in the workcell. For safety reasons the operator should, whenever 
possible, stay outside of the workcell to prevent injury. The maximum speed and power of 
the robot is reduced, but it could still cause injury to the operator.
Before performing maintenance in the workcell of the robot, High Power must be 
switched off and the power supply of the robot must be disconnected. After these 
precautions, a skilled person is allowed to maintain the robot. See Section 1.7 for the 
specifications.WA R N I N G :  Acoustic emission from the Adept AnyFeeder 
may be up to 85 dB (A) under worst-case conditions. 
Typical values will be lower, depending on the type of 
parts being fed, speed, and payload. Appropriate safety 
measures should be taken against excessive acoustic 
emission, such as using ear protection and displaying a 
warning sign.
WA R N I N G :  
Electrical Hazard!
Impact Hazard!
Never remove any safeguarding and never make changes 
in the system that will decommission a safeguard. 
						

							Chapter 1 - Overview
12 Adept AnyFeeder User’s Guide, Rev. A 
1.7 Qualification of Personnel
This manual assumes that all personnel have attended an Adept training course and have 
a working knowledge of the system. The user must provide the necessary additional 
training for all personnel who will be working with the system.
As noted in this manual, certain procedures should be performed only by skilled or 
instructed persons. For a description of the level of qualification, Adept uses the standard 
terms:
Skilled persons have technical knowledge or sufficient experience to enable them 
to avoid the dangers, electrical and/or mechanical.
Instructed persons are adequately advised or supervised by skilled persons to 
enable them to avoid the dangers, electrical and/or mechanical.
All personnel must observe sound safety practices during the installation, operation, and 
testing of all electrically powered equipment. To avoid injury or damage to equipment, 
always remove power by disconnecting the AC power from the source before attempting 
any repair or upgrade activity. Use appropriate lockout procedures to reduce the risk of 
power being restored by another person while you are working on the system.
1.8 Safety Equipment for Operators 
Adept advises operators to wear extra safety equipment in the workcell. For safety 
reasons, operators must wear the following when they are in the robot workcell:
 Safety glasses
 Protective headgear (hard hats)

Install warning signs around the workcell to ensure that anyone working around the 
robot system knows they must wear safety equipment. WA R N I N G :  The user must get confirmation from every 
entrusted person, before the person starts working with 
the robot, that the person:
 Has received the manual 
 Has read the manual
 Understands the manual
 Will work in the manner specified by the manual 
						

							Protection Against Unauthorized Operation
Adept AnyFeeder User’s Guide, Rev. A  13
1.9 Protection Against Unauthorized Operation
The system must be protected against unauthorized use. Restrict access to the keyboard 
and the pendant by locking them in a cabinet or use another adequate method to prevent 
access to them.
1.10 Safety Aspects While Performing Maintenance 
Only skilled persons with the necessary knowledge about the safety and operation of the 
equipment are allowed to maintain the robot and controller.
1.11 Risks That Cannot Be Avoided
Adept robot control system implementation has devices that disable High Power if a 
system failure occurs. However, certain residual risks or improper situations could cause 
hazards. The following situations may result in risks that cannot be avoided:
 Failure of software or electronics that may cause high-speed robot motion in 
Manual mode
 Failure of hardware associated with enabling a device or an E-Stop system
1.12 Risks Due to Incorrect Installation or Operation
Certain risks will be present if installation or operation is not performed properly:
 Purposely defeating any aspect of the safety E-Stop system
 Improper installation or programming of the robot system
 Unauthorized use of cables other than those supplied or use of modified 
components in the system
 Defeating an interlock so that an operator can enter a workcell with High Power 
ON
Take precautions to ensure that these situations do not occur.WA R N I N G :  During maintenance and repair, the power to 
the SmartController and robot must be turned off. Use 
lockout measures to prevent unauthorized users from 
turning on power. 
						

							Chapter 1 - Overview
14 Adept AnyFeeder User’s Guide, Rev. A 
1.13 What to Do in an Emergency
Press any E-Stop button (a red push-button on a yellow background/field) and then 
follow the internal procedures of your company or organization for an emergency. If a fire 
occurs, use CO
2 to extinguish the fire.
1.14 How Can I Get Help?
Refer to the How to Get Help Resource Guide (Adept P/N 00961-00700) for details on 
getting assistance with your Adept software and hardware.
You can access information sources on Adept’s corporate Web site:
http://www.adept.com
Adept Document Library 
In addition to the Adept Document Library on CD-ROM, you can find Adept product 
documentation on the Adept web site in the Document Library area. The Document 
Library search engine allows you to locate information on a specific topic. The Document 
Menu also provides a list of available product documentation.
To access the Adept Document Library, type the following URL into your browser:
http://www.adept.com/Main/KE/DATA/adept_search.htm 
						

							Adept AnyFeeder User’s Guide, Rev. A  15
Installation2
2.1 Introduction
This chapter describes the installation procedure for the Adept AnyFeeder.
In addition to installing the Adept AnyFeeder, you will need to install the following items 
in the workcell:
 Robot: one of the following:
 Adept robot that interfaces with an Adept SmartController CX, running V+ 
version 16.x or later
OR
 Adept i-Series robot (Adept Cobra i600 or Adept Cobra i800 robot)
 Vision: an Adept SmartController CX 
 Licenses: V+ Extension, Guided Vision
 An available serial port
 Camera: a user-supplied camera (with lens) and a vision system
 Camera interface cables
 User-supplied personal computer (for interfacing with and programming the 
robot and vision system)
 All required safety devices (light curtains, guarding, etc.) for the workcell 
						

							Chapter 2 - Installation
16 Adept AnyFeeder User’s Guide, Rev. A 
2.2 Unpacking
This section describes the procedure for unpacking the Adept AnyFeeder. 
Figure 2-1. AnyFeeder Parts
The Adept AnyFeeder is shipped in a carton that is banded onto a wooden pallet. The 
shipping carton with pallet is approximately 1219 mm (48 in) x 762 mm (30 in) x 431.8 mm 
(17 in) (L x W x H). The shipping carton with pallet weighs approximately 80 kg.
To unpack the Adept AnyFeeder:
1. Use a forklift or hand truck to move the shipping carton with pallet to the 
installation area.
2. Cut the banding with a utility knife or scissors.
3. Raise the shipping carton cover straight up until it clears the contents, and then 
remove it.
4. Detach the Adept AnyFeeder from the shipping pallet by using a 4 mm Allen 
wrench and 10 mm wrench or socket to remove the four (4) screws from the 
mounting rails of the Adept AnyFeeder, as shown in Figure 2-2.
Feed platform
Interface panelFeed platform
front panel Bulk container
Mounting rail
Pneumatic connector 
						

							Unpacking
Adept AnyFeeder User’s Guide, Rev. A  17 Figure 2-2. Shipping Screws on Mounting Rail 
						

							Chapter 2 - Installation
18 Adept AnyFeeder User’s Guide, Rev. A 
2.3 Mechanical Installation
This section describes the mechanical installation procedure for the Adept AnyFeeder. 
Preparing a Mounting Location
Before the Adept AnyFeeder can be used, it must be securely mounted in a prepared 
location within the robot’s workcell.
Prepare the mounting hole pattern as shown in Figure 2-3. Locate the mounting hole 
pattern on the base plate so that at least 650 mm of the AnyFeeder ’s base housing rests on 
the base plate, as shown in Figure 2-3.
Figure 2-3. Preparing the Mounting Location
WA R N I N G :  The Adept AnyFeeder must be bolted or clamped down 
to the base plate at any time it is in operation. Due to its working 
principle the Adept AnyFeeder may “walk off” the base plate during 
operation if it is not properly secured to the base plate.
WA R N I N G :  Do not connect the Adept AnyFeeder to electrical power 
or compressed air before it is securely bolted or clamped down to the 
base plate.
Minimum Base Plate Contact
650
1125244.50197
237.5038
236 250
250 250800
284
309 
						

							Mechanical Installation
Adept AnyFeeder User’s Guide, Rev. A  19
Moving the Adept AnyFeeder to the Mounting Location
1. Find a co-worker to help you move the Adept AnyFeeder.
2. Lift the Adept AnyFeeder by the handles shown in Figure 2-4.
Figure 2-4. Handles for Lifting/Moving the Adept AnyFeeder
3. Move the Adept AnyFeeder to the prepared mounting location.
4. Bolt the Adept AnyFeeder to the mounting location by inserting at least four (4) 
M6 x 16 mm Allen screws with washers and lock washers through the holes in the 
feeder ’s mounting rails (use at least two screws in each mounting rail).
WA R N I N G :  Two people must lift and move the Adept AnyFeeder to 
the prepared location. Lift the Adept AnyFeeder only by holding it at 
the base housing at the handles indicated below. 
						

							Chapter 2 - Installation
20 Adept AnyFeeder User’s Guide, Rev. A 
2.4 Installing the Pneumatic Line
This section describes the pneumatic installation procedure for the Adept AnyFeeder. 
1. Locate the pneumatic connector below the side handle on the Adept AnyFeeder 
(see Figure 2-5).
Figure 2-5. Pneumatic Connector Location
2. Prepare an 8 mm OD air line.
3. Attach the air line to the pneumatic connector (see Figure 2-6). Do not overtighten 
the connection.
Figure 2-6. Air Line Attached to Pneumatic Connector