Adam Equipment PTM Drum and Wheelchair Scale GKREVL1 User Manual
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9 © Adam Equipment Company 2013 Figure 1A shows the connections to a 6 wire load ce ll. Figure 1B shows a preferred method to attach a 4 wire load cell, using a 6 cond uctor cable to go from the indicator to the platform or load cell where it con nects to the 4 wires from the load cells. The Excitation and sense wires are connecte d together near the load cell. For less exacting applications you can connect the excitation to the sense at the connector. KEYPAD KEYS PRIMARY FUNCTION SECONDARY FUNCTION [Zero] Sets the zero point for all subsequent weighing. The display shows zero. Escape from any setting menus [Tare] It tares the indicator and stores the current weight in memory as a tare value, subtracts the tare value from the weight and shows the results. This is the net weight. Accept the set values [Unit] This is used to select the weighing units from a preset list of available units. Allows the weight, unit weight, and count to be seen when parts counting or to change from weight to % in percent weighing
10 © Adam Equipment Company 2013 [Low Limit] & [High Limit] It sets the limits for check weighing and allows setting of either the low limit or the high limit or both. None [ Lim] It stores and recalls any of 10 preset limits None [Func] This is used to select percent weighing, RS- 232 parameters, Operation of the bar graph, RTC settings, User ID and Scale ID. None [Count] Enter Parts Counting None. [Print] It is used to print the results to a PC or printer using the RS-232 interface. It also adds the value to the accumulation memory if the accumulation function is not automatic. None [1] to [0] and [CE] Allow entering numerical values where required, setting of limits, tare value, time and date for example.
11 © Adam Equipment Company 2013 DISPLAY 1.2. SYMBOLS AND INDICATORS The LCD has unique symbols to indicate the following : 0 The display is at Zero The scale is Stable Net Net weight- The scale has been tared kg / lb Symbols shown for the units Capacity Tracker- A bar graph indicating the propor tion of the scale capacity being used by the weight on the pan bAt LO or Low battery % The scale is in Percent weighing mode pcs The scale is in Parts counting mode HI, OK, LO The scale is in Check weighing mode : The colons “:” are used to separate pounds from oun ces and for the real time clock.
12 © Adam Equipment Company 2013 Next to the LCD are a number of LED’s that show whe n the weight is below, within or over the limits during check weighing. Weight LED LCD below the low limit Amber LO Within the limits Green OK Above the high limit Red HI NOTE: The LED’s can be set by the user to off, bar, spot or segment mode. See “F3 LED” in section 13.1 The LED can be set to display as a bar, increasing from Low to OK to High, a single spot increasing from Low, OK to High, or as a sin gle bar that changes colour as the weight progresses from Low to OK to High. CALIBRATION COUNTER FOR APPROVED INDICATORS With approved (GK-M Model) indicators we have the a bility to control access to the calibration or metrology parameters using a passcod e to limit access. The requirements for doing this stipulate the code sho uld be apparent and recorded in a suitable location on the indicator. In this way if the record of the Calibration or Par ameter counters do not agree with recorded settings the responsible person inspecting the indicator can take appropriate action.
13 © Adam Equipment Company 2013 The Counters are incremented any time the calibrati on section or the Factory parameters section have been modified. At power on, the display will show the current soft ware revision number followed by the message of the Calibration Count “ [AL[nt” then a number i.e. “123”. The number from the counter memory. Then the Paramete r Counter message of “ PAr[nt ” and probably a different number, i.e. “234”. The counters cannot be reset to 0, they will increment until the display c an no longer hold the values. (1 to 999999). It is expected we will never have more t han 1 million calibrations in the life of the machine. Each display is held for 1-2 seconds. The indicator will then continue to do the display test and go to normal weighing. If during the time the counting displays are shown, the user presses the [Tare] key, the user will be given a message to enter the passc ode necessary to calibrate the indicator, “P - - - - “ Enter the code “P0000” to Enter calibration or “P1000” to enter the parameters, followed by pressing the [Tare] key. The Calibration access will allow user calibration (See section 15.1) and the parameter code will allow access to the following p arameters. (see section 15.2). “F4 Int” Initial Zero Range “F5 rEZ” Re-Zero range “F6 SCS” Successive Tare Enable “F7 Cnt” Display ADC counts “F8 Zem” Zero Mode “F9 Lvd” Low voltage detection Other parameters must be changed using the service parameters as described in section 15.2
14 © Adam Equipment Company 2013 BATTERY · The indicators can be operated from the rechargeabl e battery, if desired. The battery life is determined by the numb er and impendence of the load cells connected. With a single load c ell and backlight disabled the life is approximately 70 hours before needing to be recharged. · When the battery needs charging a symbol on the dis play will turn on. The battery should be charged when the symbol is on . The indicator will still operate for a period of time after which it w ill automatically switch off to protect the battery. · To charge the battery, simply plug into the mains p ower supply. The indicator does not need to be turned on. · The battery should be charged for 12 hours for full capacity. · To the right of the display is a LED to indicate th e status of battery charging. When the indicator is plugged into the m ains power the internal battery will be charged. If the LED is gr een the battery is being charged. If it is red it is nearly discharged and yellow indicates the battery is increasing the charge level. Continue t o charge overnight for a complete re-charge. BACKLIGHT The backlight for the LCD can be set by the user to always off, always on or automatic (on only when the indicator is in use or a key is pressed). See setting of the parameter “S2 bL” in section 13.3. AUTO POWER OFF The auto power off can be set by the user to disabl e the feature or to a pre-set time interval. See setting of the parameter “S3 AoF “ in section 13.3.
15 © Adam Equipment Company 2013 OPERATION 1.3. ZEROING · You can press the [Zero] key at any time to set the zero point from which all other weighing and counting is measured. This will usually be necessary when the platform is empty. When the zero point is obtained the display will show the zero indicator. · The indicator has an automatic re-zeroing function to account for minor drifting or accumulation of material on a connected platform. However you may need to press [Zero] to re-zero the indicator if small amount of weight is still shown when the platform is empty. 1.4. TARING 1.4.1 MANUAL TARE · Zero the indicator by pressing [Zero]. The zero indicator will be on. Place a container on the pan and its weight will be displayed. · Press [Tare] when the reading is stable. The weight that was di splayed is stored as the tare value and it is subtracted fr om the display, leaving zero on the display. The stable and Net indicator w ill be on. · As a product is added only the weight of the produc t will be shown. The indicator could be tared a second time if another t ype of product was to be added to the first one. Again only the weight th at is added after taring will be displayed.
16 © Adam Equipment Company 2013 NOTE: When the container is removed a negative value will be shown. If the indicator was tared just before removing the contai ner, this value is the gross weight of the container plus all products which wer e removed. The zero indicator will also be on as the platform is back t o the same condition it was when [Zero] was pressed last. If the value to be tared is very large the scale ma y not allow you to tare the value as the negative value will not fit on the display area . In this case the scale will beep twice when the [Tare] key is pressed and then return to normal weighing without setting tare. Press [Tare] or [Zero] to remove the tare value and display zero. The Net indicator will disappear. 1.4.2 PRESET TARE (NOT AVAILABLE ON GK-M APPROVED INDICAT ORS) When the indicator is at zero with no weight on the platform it is possible to enter a preset tare. · Zero the indicator by pressing [Zero]. The zero indicator will be on. · Enter a value using the numeric keys. · Press [Tare] to tare the indicator. The value that was entered is stored as the tare value and it is subtracted from the dis play, leaving a negative number on the display.
17 © Adam Equipment Company 2013 1.5. WEIGHING To determine the weight of a sample, first tare an empty container if used, then place the sample in the container. The displa y will show the weight and the unit of weight currently in use. To change the weighing unit press the [Unit] key. The only alternative weighing unit is pounds. This can be enabled by the user in the parameters section. See section 13.3. 1.6. PARTS COUNTING The indicator can be used to count parts based on t he average weight of a sample weighed. When more parts are added the total number of parts are displayed. · If a container is to be used, place this container on the platform before entering parts counting and press [Tare]. · Press [Cnt] to enter the Parts Counting mode. The display will show the last sample size used. For example, “10 Pcs”.
18 © Adam Equipment Company 2013 · Either place 10 parts on the platform for determini ng the average piece weight or use a different number of parts. For exam ple, place 20 parts on the platform, press [CE] to clear the last values and then enter the value 20 using the numeric keypad. · Press [Cnt] to weigh the samples and determine an average piec e weight. · If the parts are too light to measure accurately, t he count may become faulty. It is suggested that the samples to be weig hed should each weigh more than the resolution of the indicator. · After the sample has been weighed the indicator wil l count any other parts added by applying the average piece weight to the weight of the parts to be counted. · The [Tare] key works normally during this time, so it is possi ble to tare the display with a container on the platform or to enter a preset tare value as described in section 10.2.2. · During parts counting the display can be changed to show the net weight, unit weight and number of parts by each tim e pressing the [Func] key.