2012 Na Yamaha Super Tenere Manual
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haha REAR SHOCK ABSORBER ASSEMBLY4-98 Spacer Damage/scratches Replace. Bolts Bends/damage/wear Replace. EAS23261 CHECKING THE CONNECTING ARM AND RELAY ARM 1. Check: Connecting arms Relay arm Damage/wear Replace. 2. Check: Bearings Oil seals Damage/pitting Replace. 3. Check: Spacers Damage/scratches Replace. EAS23272 INSTALLING THE RELAY ARM 1. Lubricate: Oil seals 2. Install: Bearings “1” , “2” (to the swingarm and relay arm) Oil seals “3”, “4” (to the swingarm and relay arm)...
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haha SWINGARM 4-99 EAS23330 SWINGARM Removing the swingarm Order Job/Parts to remove Q ’ty Remarks Rear wheel Refer to “REAR WHEEL ” on page 4-29. Rear shock absorber assembly Refer to “REAR SHOCK ABSORBER AS- SEMBLY ” on page 4-95. Final drive assembly Refer to “SHAFT DRIVE ” on page 4-103. Footrest plate Refer to “REAR BRAKE ” on page 4-51. Muffler Refer to “ENGINE REMOVAL ” on page 5-3. 1 Rubber boot cover 1 2 Pivot shaft end plate 1 3 Pivot shaft nut 1 4 Pivot shaft 1 5 Swingarm 1 4 5 1 2 3 LT LS...
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haha SWINGARM 4-100 Removing the swingarm Order Job/Parts to remove Q ’ty Remarks 6 Rubber boot 1 7Plate 1 TIP The plate is only installed on vehicles that have the “XX” marks “a” shown in the de- tailed view. 8 Rubber boot joint 1 9Dust cover 2 10 Spacer 1 11 Bearing 2 For installation, reverse the removal proce- dure. 6 87 9 11 11 9 10 a LT LS LS LS LT 3.8 Nm (0.38 m kgf, 2.8 ft Ibf)T.R. 6 Nm (0.6 m kgf, 4.3 ft Ibf)T.R. 10 Nm (1.0 m kgf, 7.2 ft Ibf)T.R. 120 Nm (12 m kgf, 87 ft ...
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haha SWINGARM 4-101 EAS23350 REMOVING THE SWINGARM 1. Stand the vehicle on a level surface. WARNING EWA13120 Securely support the vehicle so that there is no danger of it falling over. TIP Place the vehicle on the centerstand so that the rear wheel is elevated. 2. Measure: Swingarm side play Swingarm vertical movement ▼▼▼▼ ▼ ▼▼▼ ▼▼▼▼▼ ▼ ▼ ▼▼▼▼ ▼ ▼▼▼▼ ▼ ▼▼▼ ▼▼▼▼ a. Measure the tightening torque of the swing- arm pivot shaft. b. Measure the swingarm side play “A” by mov- ing the swingarm from side...
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haha SWINGARM 4-102 TIP Make sure that the four projections “a” on the plate are securely fitted onto the frame. 3. Install: Rubber boot “1” TIP Align the “” mark “a” on the rubber boot with the “” mark “b” on the middle driven pinion gear bearing housing “2”. Be sure to fit the lips “c” on the ends of the rub- ber boot into the grooves “d” in the middle driv- en pinion gear bearing housing “2” and rubber boot joint “3”. a a 1 a b d 2 1 c d 3 1 c
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haha SHAFT DRIVE 4-103 EAS23551 SHAFT DRIVE Removing the final drive assembly and drive shaft Order Job/Parts to remove Q ’ty Remarks Final gear oil Drain. Refer to “CHANGING THE FINAL GEAR OIL ” on page 3-29. Rear wheel Refer to “REAR WHEEL ” on page 4-29. 1Collar 1 2 Final drive assembly 1 3 Drive shaft assembly 1 4Spring 1 5 Circlip 2 6Washer 1 7 Oil seal 1 8Drive shaft 1 For installation, reverse the removal proce- dure. 1 3 New New New New 5 6 7 8 4 2 (4) 23 Nm (2.3 m kgf, 17 ft Ibf)T.R. 42...
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haha SHAFT DRIVE 4-104 * Yamaha genuine shaft drive oil SAE 80 API GL-5 or SAE 80 API GL-4 Hypoid gear oil Disassembling the final drive assembly Order Job/Parts to remove Q ’ty Remarks 1 Ring gear bearing housing 1 2 Oil seal 1 3 Stopper bolt 1 Left-hand threads 4 Stopper bolt shim Refer to “ADJUSTING THE RING-GEAR- TO-STOPPER-BOLT CLEARANCE ” on page 4-110. 5 Ring gear shim Refer to “ADJUSTING THE FINAL GEAR BACKLASH ” on page 4-109 and “ALIGNING THE FINAL DRIVE PINION GEAR AND RING GEAR ” on...
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haha SHAFT DRIVE 4-105 * Yamaha genuine shaft drive oil SAE 80 API GL-5 or SAE 80 API GL-4 Hypoid gear oil Disassembling the final drive assembly Order Job/Parts to remove Q ’ty Remarks 8 Bearing 1 9 Coupling gear nut 1 10 Washer 1 11 Coupling gear 1 12 Bearing retainer 1 Left-hand threads 13 Oil seal 1 14 Final drive pinion gear 1 15 Bearing 1 16 Final drive pinion gear shim Refer to “ALIGNING THE FINAL DRIVE PINION GEAR AND RING GEAR ” on page 4-113. 17 Bearing holder 1 18 Dowel pin 1 19 Final...
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haha SHAFT DRIVE 4-106 * Yamaha genuine shaft drive oil SAE 80 API GL-5 or SAE 80 API GL-4 Hypoid gear oil Disassembling the final drive assembly Order Job/Parts to remove Q ’ty Remarks 20 Ring gear bearing 1 21 Oil seal 1 22 Collar 1 23 Final gear case 1 For assembly, reverse the disassembly pro- cedure. (6) (4) 202122 23 New New New New New LT LT LT LT LS LS LS LS LS 40 Nm (4.0 m kgf, 29 ft Ibf)T.R. 23 Nm (2.3 m kgf, 17 ft Ibf)T.R. 23 Nm (2.3 m kgf, 17 ft Ibf)T.R. 130 Nm (13 m kgf, 94 ft...
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haha SHAFT DRIVE 4-107 EAS23560 TROUBLESHOOTING TIP Causes A, B, and C may be extremely difficult to diagnose. The symptoms are quite subtle and difficult to distinguish from normal operating noises. If there is reason to believe that these components \ are damaged, remove them and check them individually. Inspection notes 1. Investigate any unusual noises. ▼▼▼▼ ▼ ▼▼▼ ▼▼▼▼▼ ▼ ▼ ▼▼▼▼ ▼ ▼▼▼▼ ▼ ▼▼▼▼ ▼▼▼ ▼▼▼▼ ▼ ▼▼▼▼ ▼ ▼▼▼ ▼▼▼▼▼▼ ▼ ▼▼▼▼ ▼ ▼▼▼▼ ▼▼▼▼ ▼▼ ▼ The following noises may indicate a mechanical...