Yamaha WaveRunner VXS Owners Manual
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First-time operation 56 EJU36665 Engine break-in NOTICE ECJ00431 Failure to perform the engine break-in could result in reduced engine life or even severe engine damage. The engine break-in is essential to allow the various components of the engine to wear and polish themselves to the correct operat- ing clearances. This ensures proper perfor- mance and promotes longer component life. To perform the engine break-in: (1) Check the engine oil level. (See page 52 for information on checking the engine oil level.) (2) Launch the watercraft and start the en- gine. (See page 67 for information on starting the engine.) (3) For the first 5 minutes, operate with the engine speed at 2000 r/min. (4) For the next 30 minutes, operate with the engine speed below 5000 r/min. (5) For the next 1 hour, operate with the en- gine speed below 6000 r/min. After the engine break-in is complete, the wa- tercraft can be operated normally. UF2M10E0.book Page 56 Wednesday, July 14, 2010 5:02 PM
Pre-operation checks 57 EJU31981 WARNING EWJ00411 Failure to inspect or maintain the watercraft properly increases the possibility of an ac- cident or damage to the watercraft. Do not operate the watercraft if you find any prob- lem. If a problem cannot be corrected by the procedures provided in this manual, have the watercraft inspected by a Yamaha dealer. EJU41232Pre-operation checklist Before using this watercraft, be sure to perform the checks in the following checklist. ITEM ROUTINE PAGE PRE-LAUNCH CHECKS Engine compartmentVentilate the engine compartment. Check inside the engine compartment for damage.59 Fuel systemCheck the fuel system for leakage. Check the fuel level in the fuel tank.59 Water separatorCheck the water separator for water. 59 Engine unitCheck the exterior of the engine unit for damage. 59 Engine oil levelCheck the engine oil level. 59 Bilge waterCheck the engine compartment for bilge water. 60 BatteryCheck the battery connections and electrolyte level. 60 Steering systemCheck the steering system for proper operation. 60 Reverse systemCheck the reverse system for proper operation. 61 Throttle leverCheck the throttle lever for proper operation. Check the throttle lever free play.62 Remote control transmitterCheck the remote control transmitter for proper op- eration.62 Engine shut-off cord (lan- yard)Check the engine shut-off cord (lanyard) for dam- age.62 SwitchesCheck the start switch, engine stop switch, and en- gine shut-off switch for proper operation.63 Storage compartmentsCheck the storage compartments for damage and water.63 Fire extinguisher holder, cover, and bandCheck the fire extinguisher holder, cover, and band for damage.63 Fire extinguisherCheck the condition of the fire extinguisher. 64 Safety equipmentCheck that safety equipment meeting the applicable regulations is on board.64 Hull and deckCheck the hull and deck for damage. 64 Jet intakeCheck the jet intake for damage and clogging. 64 Stern drain plugsCheck the stern drain plugs for damage and foreign material and check that they are securely installed.64 HoodCheck that the hood is securely closed. 65 UF2M10E0.book Page 57 Wednesday, July 14, 2010 5:02 PM
Pre-operation checks 58 TIP: To ensure safety and reliability, pre-operation checks should be made each time the watercraft is used. SeatCheck that the seat is securely installed. 45 POST-LAUNCH CHECKS Cooling water pilot outletCheck that water is discharged from the cooling wa- ter pilot outlet while the engine is running.65 Multifunction information centerCheck the multifunction information center for proper operation.65 Engine idling speedCheck the engine idling speed. 65 ITEM ROUTINE PAGE UF2M10E0.book Page 58 Wednesday, July 14, 2010 5:02 PM
Pre-operation checks 59 EJU32281 Pre-operation check points EJU40545Pre-launch checks Perform the pre-launch checks in the pre-op- eration checklist while the watercraft is on land. To perform the pre-launch checks: (1) Remove the seat. (See page 45 for seat removal and installation procedures.) (2) Perform the checks and make sure that there are no malfunctioning items or oth- er problems. (3) After completing these checks, securely install the seat in its original position. EJU32333Engine compartment check WARNING EWJ00461 Failure to ventilate the engine compart- ment could result in a fire or explosion. Do not start the engine if there is a fuel leak. Ventilate the engine compartment. Leave the engine compartment open for a few minutes to allow any fuel vapors to escape. Make sure that there is no damage inside the engine compartment. EJU34214Fuel system checks WARNING EWJ00381 Leaking fuel can result in fire or explosion. Check for fuel leakage regularly. If any fuel leakage is found, the fuel sys- tem must be repaired by a qualified me- chanic. Improper repairs can make the watercraft unsafe to operate. Make sure that there is no damage, leakage, or other problem in the fuel system. Check: Fuel filler cap and seal for damage Fuel tank for damage and leakage Fuel hoses and joints for damage and leak- age Fuel tank breather hose for damage and leakage EJU36874Fuel level check Check the fuel level in the fuel tank. Add fuel if necessary. (See page 51 for infor- mation on filling the fuel tank.) EJU32423Water separator check Make sure that no water has collected in the water separator. If water has collected in the water separator, drain it. (See page 35 for in- formation on draining the water separator.) EJU40181Engine unit check Check the exterior of the engine unit for dam- age or other problem. EJU36885Engine oil level check Make sure that the engine oil level is between the minimum and maximum level marks on 1Water separator 1 UF2M10E0.book Page 59 Wednesday, July 14, 2010 5:02 PM
Pre-operation checks 60 the dipstick. (See page 52 for information on checking the engine oil level.) EJU32455Bilge water check Make sure that no bilge water has collected in the engine compartment. If bilge water has collected in the engine compartment, drain it. (See page 54 for information on draining the bilge water.) EJU32484Battery checks Make sure that the battery terminals and breather hose are not damaged and that the battery leads and breather hose are connect- ed properly. WARNING! Fire or explosion could result if the breather hose is dam-aged, obstructed, or not connected prop- erly. [EWJ00451] Make sure that the electrolyte level is be- tween the minimum and maximum level marks. WARNING! Never operate the wa- tercraft if the battery does not have suffi- cient power to start the engine or if it shows any other signs of decreased pow- er. Loss of battery power may leave you stranded. [EWJ01240] Make sure that the battery is securely held in place. EJU32613Steering system checks Turn the handlebars to the right and left sev- eral times to make sure that operation is smooth and unrestricted throughout the 1Dipstick 1Maximum level mark 2Minimum level mark 1 21 1Negative (–) battery terminal: Black lead 2Positive (+) battery terminal: Red lead 3Breather hose 1Maximum level mark 2Minimum level mark 12 3 UF2M10E0.book Page 60 Wednesday, July 14, 2010 5:02 PM
Pre-operation checks 61 whole range, and that the free play is not ex- cessive. Turn the handlebars as far as possible to the right and left to make sure that the jet thrust nozzle moves as the handlebars are turned, and that there is no difference between theright and left fully turned positions of the jet thrust nozzle. EJU32634Reverse system checks WARNING EWJ00031 Do not touch the reverse gate while the shift lever is being operated, otherwise you could be pinched. Difference between fully turned positions of jet thrust nozzle (distances A and B): Maximum 5 mm (0.20 in) UF2M10E0.book Page 61 Wednesday, July 14, 2010 5:02 PM
Pre-operation checks 62 Operate the shift lever several times to make sure that operation is smooth throughout the whole range. Also, make sure that the reverse gate moves up and down according to the op- eration of the shift lever and that the gate makes contact with the stoppers. (See page 37 for reverse system operation.) EJU32594Throttle lever checks Operate the throttle lever several times to make sure that operation is smooth through- out the whole range. Also, make sure that thethrottle lever returns automatically to its fully closed (idle) position when released. Make sure that there is the proper amount of throttle lever free play when the throttle lever is in the fully closed (idle) position.EJU40112Remote control transmitter check Make sure that the remote control transmitter operates properly. (See page 32 for Yamaha Security System setting procedures and page 38 for Low RPM Mode activation procedures.) EJU32663Engine shut-off cord (lanyard) check Make sure that the engine shut-off cord (lan- yard) is not damaged. If the cord is damaged, replace it. WARNING! Never try to repair the engine shut-off cord (lanyard) or tie it together. The engine shut-off cord (lan- 1Stopper 1 1Throttle lever free play Throttle lever free play: 4.0–7.0 mm (0.16–0.28 in) 1 UF2M10E0.book Page 62 Wednesday, July 14, 2010 5:02 PM
Pre-operation checks 63 yard) may not pull free when the operator falls off, allowing the watercraft to contin- ue to run and cause an accident. [EWJ01220] EJU32675 Switch checks NOTICE ECJ01310 Do not run the engine over 4000 r/min on land. Also, do not run the engine for more than 15 seconds without supplying water, otherwise the engine could overheat. Check the start switch, the engine stop switch, and the engine shut-off switch for proper operation. (See pages 33 to 33 for in- formation on operating each switch.)To check the operation of the switches: (1) If the lock mode is selected for the Yamaha Security System setting, select the unlock mode. (See page 32 for Yamaha Security System setting proce- dures.) (2) Push the start switch to make sure that the engine starts. (3) As soon as the engine starts running, push the engine stop switch to make sure that the engine stops immediately. (4) Restart the engine, and then pull the en- gine shut-off cord (lanyard) to remove the clip from the engine shut-off switch to make sure that the engine stops immedi- ately. EJU40101Storage compartment checks Make sure that the storage compartments are not damaged and that water has not collected in the compartments. (See page 47 for infor- mation on the storage compartments.) EJU41081Fire extinguisher holder, cover, and band checks Make sure that the fire extinguisher holder, cover, and band are not damaged and that the cover is securely held in place using the band. (See page 49 for information on the fire extinguisher holder, cover, and band.) 1Engine shut-off switch 2Clip 3Start switch 4Engine stop switch 5Engine shut-off cord (lanyard) 123 4 5 UF2M10E0.book Page 63 Wednesday, July 14, 2010 5:02 PM
Pre-operation checks 64 EJU32533Fire extinguisher check Check that there is a full fire extinguisher on board. To check the fire extinguisher, see the instruc- tions supplied by the fire extinguisher manu- facturer. Always keep the fire extinguisher secured in the holder with its cover in place. Always carry a fire extinguisher on board. A fire extinguisher is not standard equipment with this watercraft. If you do not have one, contact a Yamaha dealer or a fire extinguisher dealer to obtain one meeting the proper spec- ifications. EJU40121Safety equipment check Check that safety equipment meeting the ap- plicable regulations is on board. EJU32352Hull and deck check Check the hull and deck for damage or other problem. EJU32656Jet intake checks Make sure that the jet intake is not damaged or clogged with weeds or debris. If the jet in- take is clogged, clean it. (See page 93 for in- formation on the jet intake.) EJU32475Stern drain plug checks Loosen the stern drain plugs and remove them, and then make sure that the plugs are not damaged and that there is no foreign ma- terial on the threads. NOTICE: Before in- stalling the stern drain plugs, clean the drain plug threads to remove any foreign materials, such as dirt or sand. Otherwise, the stern drain plugs could be damaged, allowing water to enter the engine com- partment. Make sure that the stern drain plugs are tightened securely before launching the watercraft. Otherwise, water may flood the engine compartment and cause the watercraft to submerge. [ECJ00361] Securely install the stern drain plugs by tight- ening them until they stop. Fire extinguisher: Classification: B-1 Capacity: 2 lb or more 1Stern drain plug 1 UF2M10E0.book Page 64 Wednesday, July 14, 2010 5:02 PM
Pre-operation checks 65 EJU41440Hood check Push down on the rear of the hood and make sure that it is securely closed. EJU40144Post-launch checks Perform the post-launch checks in the pre-op- eration checklist while the watercraft is in the water and the engine is running. To perform the post-launch checks: (1) Launch the watercraft. (See page 67 for information on launching the watercraft.) (2) Perform the checks and make sure that there are no malfunctioning items or oth- er problems. EJU40552Cooling water pilot outlet check Make sure that water is discharged from the cooling water pilot outlet while the engine is running. (See page 35 for information on the cooling water pilot outlet.) EJU32713Multifunction information center check Make sure that the multifunction information center operates properly. (See page 40 for in- formation on proper operation of the multi- function information center.) EJU40171Engine idling speed check Start the engine and warm it up. Use the ta- chometer in the multifunction information cen- ter to make sure that the engine idling speed is not significantly above or below the speci- fied range. Engine idling speed: 1300 ±100 r/min UF2M10E0.book Page 65 Wednesday, July 14, 2010 5:02 PM