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Yamaha WaveRunner VXS Owners Manual

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    							Maintenance
    86
    then secure the breather hose to the en-
    gine cover by closing the plastic tie.
    (4) Securely install the seat in its original po-
    sition.
    1Corrugated tube
    1Plastic tie
    1
    1
    UF2M10E0.book  Page 86  Wednesday, July 14, 2010  5:02 PM 
    						
    							Maintenance
    87
    EJU37062Periodic maintenance chart 
    The periodic maintenance chart gives general guidelines for periodic maintenance. Have a
    Yamaha dealer perform the checks in the following chart. However, maintenance may need to
    be performed more frequently depending on your operating conditions. If you have any ques-
    tions, consult a Yamaha dealer.
    This“” mark indicates items to be checked and serviced by a Yamaha dealer.
    Item OperationInitial Thereafter every
    Page 10 
    hours50 hours100 
    hours200 
    hours
    6 
    months12 
    months12 
    months24 
    months
    Spark plugsCheck, clean, replace—
    Lubrication pointsLubricate—
    Internal engine 
    componentsSpray lubricant—
    Intermediate hous-
    ingLubricate—
    Fuel systemCheck—
    Fuel tankCheck, clean—
    Engine idling 
    speedCheck, adjust—
    Throttle shaftCheck—
    Water inlet strain-
    erCheck, clean—
    Bilge strainerClean—
    ImpellerCheck—
    Jet thrust nozzle 
    angleCheck, adjust—
    Shift cable and re-
    verse gateCheck, adjust—
    Throttle cableCheck—
    Stern drain plugsCheck, replace—
    BatteryCheck, charge—
    Rubber couplingCheck—
    Engine mountCheck—
    Nuts and boltsCheck—
    Air filter elementCheck—
    UF2M10E0.book  Page 87  Wednesday, July 14, 2010  5:02 PM 
    						
    							Maintenance
    88
    EJU36942Engine oil and oil filter 
    WARNING
    EWJ00340
    Engine oil is extremely hot immediately af-
    ter the engine is turned off. Coming in con-
    tact with or getting any engine oil on your
    clothes could result in burns.
    NOTICE
    ECJ00991
    Do not run the engine with too much or not
    enough oil in the engine, otherwise the en-
    gine could be damaged.
    It is recommended to have a Yamaha dealer
    change the engine oil and the engine oil filter.
    However, if you choose to change the oil and
    filter on your own, consult a Yamaha dealer.
    Engine oilReplace 88
    Oil filterReplace 88
    Valve clearanceCheck, adjust— Item OperationInitial Thereafter every
    Page 10 
    hours50 hours100 
    hours200 
    hours
    6 
    months12 
    months12 
    months24 
    months
    UF2M10E0.book  Page 88  Wednesday, July 14, 2010  5:02 PM 
    						
    							Specifications
    89
    EJU34542
    Specifications
    Watercraft capacity:
    Maximum people on board:
    3 person
    Maximum load capacity:
    240 kg (530 lb)
    Dimensions:
    Length:
    VXS 3220 mm (126.8 in)
    VXR 3270 mm (128.7 in)
    Width:
    1170 mm (46.1 in)
    Height:
    1160 mm (45.7 in)
    Dry weight:
    VXS 327 kg (721 lb)
    VXR 330 kg (728 lb)
    Performance:
    Maximum fuel consumption:
    48.6 L/h (12.8 US gal/h, 10.7 Imp.gal/h)
    Cruising range at full throttle:
    1.24 hour
    Trolling speed:
    1300 ±100 r/min
    Engine:
    Engine type:
    Liquid cooled 4-stroke, DOHC
    Number of cylinders:
    4
    Engine displacement:
    1812 cm³
    Bore & stroke:
    86.0 × 78.0 mm (3.39 × 3.07 in)
    Compression ratio:
    11.0 : 1
    Valve clearance-intake (cold):
    0.14–0.23 mm (0.0055–0.0091 in)
    Valve clearance-exhaust (cold):
    0.28–0.37 mm (0.0110–0.0146 in)
    Lubrication system:
    Wet sump
    Cooling system:
    Water
    Starting system:
    Electric
    Ignition system:
    T.C.I.Spark plug:
    LFR6A
    Spark plug gap:
    0.8–0.9 mm (0.031–0.035 in)
    Battery capacity:
    12 V, 19.0 Ah
    Charging system:
    Flywheel magneto
    Drive unit:
    Propulsion system:
    Jet pump
    Jet pump type:
    Axial flow, single stage
    Impeller rotation:
    Counterclockwise
    Jet thrust nozzle angle:
    24.0+24.0 °
    Fuel and oil:
    Recommended fuel:
    Regular unleaded gasoline
    Minimum octane rating (PON):
    86
    Minimum octane rating (RON):
    90
    Recommended engine oil type SAE:
    SAE 10W-30, 10W-40, 20W-40, 20W-50
    Recommended engine oil grade API:
    API SE,SF,SG,SH,SJ,SL
    Fuel tank total capacity:
    60 L (15.9 US gal, 13.2 Imp.gal)
    Engine oil quantity with oil filter replacement:
    3.1 L (3.28 US qt, 2.73 Imp.qt)
    Engine oil quantity without oil filter replacement:
    3.0 L (3.17 US qt, 2.64 Imp.qt)
    Engine oil total quantity:
    4.3 L (4.55 US qt, 3.78 Imp.qt)
    UF2M10E0.book  Page 89  Wednesday, July 14, 2010  5:02 PM 
    						
    							Trouble recovery
    90
    EJU34561
    Troubleshooting 
    If you have any trouble with your watercraft, use the troubleshooting chart to check for the pos-
    sible cause.
    If you cannot find the cause, consult a Yamaha dealer.
    EJU34595Troubleshooting chart 
    Confirm the possible cause and remedy, and then refer to the applicable page.
    TROUBLE POSSIBLE CAUSE REMEDY PAGE
    Engine does not 
    start (Starter motor 
    does not turn over)Yamaha Se-
    curity SystemLock mode selected Select unlock mode
    32
    Engine shut-
    off switchClip not in place Install clip
    33
    Fuse Burned out Replace fuse and 
    check wiring94
    Battery Run down Recharge 79
    Poor terminal con-
    nectionsTighten as required
    79
    Terminal corroded Clean or replace 79
    Starter motor Faulty Have serviced by 
    Yamaha dealer—
    Engine does not 
    start (Starter motor 
    turns over)Throttle lever Squeezed Release 33
    Fuel Empty Refill as soon as pos-
    sible51
    Stale or contaminat-
    edHave serviced by 
    Yamaha dealer—
    Fuel tank Water or dirt present Have serviced by 
    Yamaha dealer—
    Spark plug Fouled or defective Have serviced by 
    Yamaha dealer—
    Spark plug 
    capNot connected or 
    looseHave serviced by 
    Yamaha dealer—
    Connected to wrong 
    cylinderHave serviced by 
    Yamaha dealer—
    Fuel injec-
    tion systemFuel pump faulty Have serviced by 
    Yamaha dealer—
    UF2M10E0.book  Page 90  Wednesday, July 14, 2010  5:02 PM 
    						
    							Trouble recovery
    91
    Engine runs irregu-
    larly or stallsFuel Empty Refill as soon as pos-
    sible51
    Stale or contaminat-
    edHave serviced by 
    Yamaha dealer—
    Fuel tank Water or dirt present Have serviced by 
    Yamaha dealer—
    Spark plug Fouled or defective Have serviced by 
    Yamaha dealer—
    Incorrect heat range Have serviced by 
    Yamaha dealer—
    Gap incorrect Have serviced by 
    Yamaha dealer—
    Spark plug 
    capNot connected or 
    looseHave serviced by 
    Yamaha dealer—
    Cracked, torn, or 
    damagedHave serviced by 
    Yamaha dealer—
    Electrical wir-
    ingLoose connection Have serviced by 
    Yamaha dealer—
    Fuel injec-
    tion systemFaulty or clogged in-
    jectorsHave serviced by 
    Yamaha dealer—
    Warning light or in-
    dicator blinks or 
    comes onFuel level Empty Refill as soon as pos-
    sible51
    Oil pressure 
    warningOil pressure dropped Have serviced by 
    Yamaha dealer43
    Engine over-
    heatedJet intake clogged Clean
    93
    Check engine 
    warningFaulty sensors Have serviced by 
    Yamaha dealer44 TROUBLE POSSIBLE CAUSE REMEDY PAGE
    UF2M10E0.book  Page 91  Wednesday, July 14, 2010  5:02 PM 
    						
    							Trouble recovery
    92
    Watercraft slow or 
    loses powerWatercraft 
    operation 
    modeLow RPM mode acti-
    vatedDeactivate Low RPM 
    Mode 38
    Cavitation Jet intake clogged Clean 93
    Impeller damaged or 
    wornHave serviced by 
    Yamaha dealer93
    Engine over-
    heat warningEngine speed reduc-
    tion control activatedClean jet intake and 
    cool engine43
    Oil pressure 
    warningEngine speed reduc-
    tion control activatedAdd oil
    43
    Spark plug Fouled or defective Have serviced by 
    Yamaha dealer—
    Incorrect heat range Have serviced by 
    Yamaha dealer—
    Gap incorrect Have serviced by 
    Yamaha dealer—
    Spark plug 
    capNot connected or 
    looseHave serviced by 
    Yamaha dealer—
    Electrical wir-
    ingLoose connection Have serviced by 
    Yamaha dealer—
    Fuel Stale or contaminat-
    edHave serviced by 
    Yamaha dealer—
    Air filter Clogged Have serviced by 
    Yamaha dealer—
    Oil buildup Have serviced by 
    Yamaha dealer— TROUBLE POSSIBLE CAUSE REMEDY PAGE
    UF2M10E0.book  Page 92  Wednesday, July 14, 2010  5:02 PM 
    						
    							Trouble recovery
    93
    EJU34623
    Emergency procedures EJU34634Cleaning the jet intake and impeller 
    WARNING
    EWJ00782
    Before attempting to remove weeds or de-
    bris from the jet intake or impeller area,
    shut the engine off and remove the clip
    from the engine shut-off switch. Severe in-
    jury or death could result from coming in
    contact with the rotating parts of the jet
    pump.
    If weeds or debris gets caught in the jet intake
    or impeller, cavitation can occur, causing jet
    thrust to decrease even though engine speed
    rises. If this condition is allowed to continue,
    the engine will overheat and may seize.
    NOTICE: If weeds or debris gets caught in
    the jet intake, do not operate the watercraft
    above trolling speed until they have been
    removed.
     [ECJ00653]
    If there is any sign that the jet intake or impel-
    ler is clogged with weeds or debris, return to
    shore and check the intake and impeller. Al-ways stop the engine before beaching the wa-
    tercraft.
    (1) Place a suitable clean cloth or carpeting
    underneath the watercraft to protect it
    from abrasions and scratches. Turn the
    watercraft on its side as shown. NOTICE:
    Always turn the watercraft over onto
    its port (left) side. When turning the
    watercraft on its side, support the bow
    so that the handlebars are not bent or
    damaged.
     [ECJ00661]
    STOP
    UF2M10E0.book  Page 93  Wednesday, July 14, 2010  5:02 PM 
    						
    							Trouble recovery
    94
    (2) Remove any weeds or debris from
    around the jet intake, drive shaft, impel-
    ler, jet pump housing, and jet thrust noz-
    zle.
    If debris is difficult to remove, consult a
    Yamaha dealer.
    EJU34641Jumping the battery 
    If the watercraft battery has run down, the en-
    gine can be started using a 12-volt booster
    battery and jumper cables.
    EJU34663Connecting the jumper cables 
    WARNING
    EWJ01250
    To avoid battery explosion and serious
    damage to the electrical system:
    Do not reverse the polarity of the jumper
    cables when connecting to the batteries.
    Do not connect the negative (–) jumper
    cable to the negative (–) terminal of the
    watercraft battery.
    Do not touch the positive (+) jumper ca-
    ble to the negative (–) jumper cable.
    (1) Connect the positive (+) jumper cable to
    the positive (+) battery terminals of both
    batteries.
    (2) Connect one end of the negative (–)
    jumper cable to the negative (–) battery
    terminal of the booster battery.(3) Connect the other end of the negative (–)
    jumper cable to an engine hanger.
    (4) Start the engine, and then disconnect the
    jumper cables by reversing the steps
    above. (See page 33 for information on
    starting the engine.)
    EJU41880Replacing the fuses 
    If a fuse is blown, replace it with the proper
    fuse.
    To replace a fuse:
    (1) Remove the seat. (See page 45 for seat
    removal and installation procedures.)
    1Negative (–) jumper cable
    2Booster battery
    3Positive (+) jumper cable
    4Engine hanger
    1Good fuse
    2Blown fuse
    12
    4
    3
    2 1
    UF2M10E0.book  Page 94  Wednesday, July 14, 2010  5:02 PM 
    						
    							Trouble recovery
    95
    (2) Remove the electrical box cover.
    (3) Loosen the cap on the electrical box and
    remove it.
    (4) Replace the blown fuse with the spare
    fuse of the correct amperage by using the
    fuse puller on the reverse side of the cap.
    WARNING! Do not use fuses of a dif-
    ferent amperage than recommended.
    Substitution with a fuse that has an
    improper rating can cause extensiveelectrical system damage and possi-
    ble fire.
     [EWJ00802]
    (5) Securely install the cap by tightening it
    until it stops.
    (6) Securely install the electrical box cover in
    its original position.
    1Electrical box cover
    1
    1Electrical box
    2Spare fuse
    3Fuse
    4Cap
    1Fuse puller
    Fuse amperage:
    Battery fuse:
    30 A
    Main relay drive fuse:
    10 A
    Electronic throttle valve fuse:
    10 A
    Security system fuse:
    3 A
    Main fuse:
    20 A
    1
    2
    4 3
    UF2M10E0.book  Page 95  Wednesday, July 14, 2010  5:02 PM 
    						
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