Yamaha Waverunner 3 Manual
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Page 341
8-34 E HULL HOODSHIFT LEVER SHIFT LEVER EXPLODED DIAGRAM REMOVAL AND INSTALLATION CHART Step Procedure/Part name Q’ty Service points SHIFT LEVER REMOVAL Follow the left “Step” for removal. Side cover Refer to “STEERING CONSOLE COVER”. Shift cable Refer to “REMOTE CONTROL CABLES AND SPEED SENSOR LEAD”. 1Bolt 2 2 Shift lever handle 1 3Bolt 1 4 Washer 1 5 Shift lever 1
Page 342
8-35 E HULL HOODSHIFT LEVER EXPLODED DIAGRAM Step Procedure/Part name Q’ty Service points 6Screw 3 7 Base assembly 1 8 Nut/washer 3/3 9Screw 3 10 Plate 1 Reverse the removal steps for installation.
Page 343
8-36 E HULL HOODSHIFT LEVER EXPLODED DIAGRAM REMOVAL AND INSTALLATION CHART Step Procedure/Part name Q’ty Service points BASE DISASSEMBLY Follow the left “Step” for disassembly. 1 Bolt/washer 2/2 2Plate 1 3Spring 1 4Actuator 1 5 Roller 1 6 Shaft 1 7 Shift arm 1 Reverse the disassembly steps for assembly.
Page 344
8-37 E HULL HOODSHIFT LEVER SERVICE POINTS Base assembly 1. Install: Shift arm Shaft Installation steps: Install the shift arm 1 so that it comes in contact with the stopper 2 as shown. Install the shaft 3 to the base so that it come in contact with the stopper 4 as shown. Shift lever 1. Install: Shift lever NOTE: To install the shift lever, align the arrow mark a on the shift lever with the punch mark b on base assembly. a b
Page 345
8-38 E HULL HOODSEATS AND HAND GRIP SEATS AND HAND GRIP EXPLODED DIAGRAM REMOVAL AND INSTALLATION CHART Step Procedure/Part name Q’ty Service points SEATS AND HAND GRIP REMOVALFollow the left “Step” for removal. 1 Rear seat assembly 1 2 Front seat assembly 1 3Bolt 4 4 Seat lock assembly 2 5 Seat storage compartment 1 6 Nut/washer 4/4 7 Bolt/washer 4/4 8 Deck beam 1 2 1 4 3 21 20 17 18 19 16 18 6 7 9 13 5 15 14 121110 8 4 3 6 × 25 mm8 × 30 mm 8 × 30 mm 18 N • m (1.8 kgf • m, 13 ft • Ib) 5.2 N • m (0.52...
Page 346
8-39 E HULL HOODSEATS AND HAND GRIP EXPLODED DIAGRAM Step Procedure/Part name Q’ty Service points 9Nut 1 10 Projection 1 11 Washer 1 12 Packing 1 13 Nut 4 14 Bolt 4 15 Rear seat stay 2 16 Nut 1 2 1 4 3 21 20 17 18 19 16 18 6 7 9 13 5 15 14 121110 8 4 3 6 × 25 mm8 × 30 mm 8 × 30 mm 18 N • m (1.8 kgf • m, 13 ft • Ib) 5.2 N • m (0.52 kgf • m, 3.8 ft • Ib) 26 N • m (2.6 kgf • m, 19 ft • Ib) 5.2 N • m (0.52 kgf • m, 3.8 ft • Ib) 6 × 40 mm 6.4 N • m (0.64 kgf • m, 4.6 ft • Ib) 15 N • m (1.5 kgf • m, 11...
Page 347
8-40 E HULL HOODSEATS AND HAND GRIP EXPLODED DIAGRAM Step Procedure/Part name Q’ty Service points 17 Projection 1 18 Washer 2 19 Nut/washer 4/4 20 Bolt 4 21 Hand grip 1 Reverse the removal steps for installation. 2 1 4 3 21 20 17 18 19 16 18 6 7 9 13 5 15 14 121110 8 4 3 6 × 25 mm8 × 30 mm 8 × 30 mm 18 N • m (1.8 kgf • m, 13 ft • Ib) 5.2 N • m (0.52 kgf • m, 3.8 ft • Ib) 26 N • m (2.6 kgf • m, 19 ft • Ib) 5.2 N • m (0.52 kgf • m, 3.8 ft • Ib) 6 × 40 mm 6.4 N • m (0.64 kgf • m, 4.6 ft • Ib) 15 N •...
Page 348
8-41 E HULL HOODSEATS AND HAND GRIP SERVICE POINTS Seat lock inspection 1. Inspect: Front seat lock Rear seat lock Damage/wear → Replace.
Page 349
8-42 E HULL HOODEXHAUST SYSTEM EXHAUST SYSTEM EXPLODED DIAGRAM REMOVAL AND INSTALLATION CHART Step Procedure/Part name Q’ty Service points EXHAUST SYSTEM REMOVAL Follow the left “Step” for removal. Deck beam Refer to “SEATS AND HAND GRIP”. Jet pump unit assembly Refer to “JET PUMP UNIT” in Chapter 6. NOTE: When removing the water lock and exhaust joint, it is not necessary to remove the jet pump unit. 1 Band 1 2 Exhaust joint clamp 1 3 Hose clamp 1 4 Water lock 1 510 3 9 11 14 13 8 7 12 6214 3.7 N • m...
Page 350
8-43 E HULL HOODEXHAUST SYSTEM EXPLODED DIAGRAM Step Procedure/Part name Q’ty Service points 5 Exhaust joint clamp 1 6 Exhaust joint 1 7 Nut/washer 6/6 8 Exhaust valve 1 NOTE: Remove parts 8 to 14 as a set. 9 Hose clamp 1 10 Rubber hose 1 11 Hose clamp 1 12 Water tank 1 13 Rubber hose 1 14 Plate 1 Reverse the removal steps for installation. 510 3 9 11 14 13 8 7 12 6214 3.7 N • m (0.37 kgf • m, 2.7 ft • Ib) 5.4 N • m (0.54 kgf • m, 3.9 ft • Ib) 3.7 N • m (0.37 kgf • m, 2.7 ft • Ib) 3.7 N • m (0.37...
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