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Yamaha Mt 01 T 2005 Manual

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Page 51

TIGHTENING TORQUES
2-25
Shift arm bolt M6 1 10 Nm (1.0 m·kg, 7.2 ft·lb)
Left rider footrest assembly bolt M8 2 30 Nm (3.0 m·kg, 22 ft·lb)
Right rider footrest assembly bolt M8 2 30 Nm (3.0 m·kg, 22 ft·lb)
Footrest cover bracket M6 3 7 Nm (0.7 m·kg, 5.1 ft·lb)
Passenger footrest nut M10 2 28 Nm (2.8 m·kg, 20 ft·lb)
Front wheel:
Front wheel axle  M18 1 72 Nm (7.2 m·kg, 52 ft·lb)
Front wheel axle pinch bolt M8 1 23 Nm (2.3 m·kg, 27 ft·lb)
Front brake disc bolt M6 12 18 Nm (1.8 m·kg, 13 ft·lb)
Rear wheel:...

Page 52

TIGHTENING TORQUES
2-26
Grip end  M16 2 29 Nm (2.9 m·kg, 21 ft·lb)
Clutch master cylinder holder bolt M6 2 13 Nm (1.3 m·kg, 9.4 ft·lb)
Rearview mirror M10 2 14 Nm (1.4 m·kg, 10 ft·lb)
Front fork and steering head:
Upper bracket pinch bolt M8 2 26 Nm (2.6 m·kg, 19 ft·lb)
Steering stem nut M22 1 110 Nm (11.0 m·kg, 80 ft·lb)
Lower ring nut (initial tightening 
torque)M25 1 52 Nm (5.2m·kg, 37 ft·lb)See 
NOTE.
Lower ring nut (final tightening 
torque)M25 1 23 Nm (2.3 m·kg, 27 ft·lb)See 
NOTE.
Cap bolt M47 2...

Page 53

TIGHTENING TORQUES
2-27
NOTE:
1. First, tighten the lower ring nut to approximately 52 Nm (5.2 m·kg, 37 ft·lb) with a torque wrench, then 
loosen the lower ring nut completely.
2. Retighten the lower ring nut to 23 Nm (2.3 m·kg, 17 ft·lb) with a torque wrench. Drive chain guard bolt (swingarm 
side)M6 2 7 Nm (0.7 m·kg, 5.1 ft·lb)
Drive chain guide bolt M6 2 7 Nm (0.7 m·kg, 5.1 ft·lb)
Locknut (drive chain adjusting 
bolt)M8 2 16 Nm (1.6 m·kg, 11 ft·lb) ItemThread 
sizeQ’ty Tightening torque Remarks 

Page 54

LUBRICATION POINTS AND LUBRICANT TYPES
2-28
EAS20360
LUBRICATION POINTS AND LUBRICANT TYPES
EAS20370
ENGINE
Lubrication point Lubricant
Oil seal lips
O-rings
Bearings
Cylinder head nuts and washers
Connecting rod small end and big end
Crankshaft journals
Piston surfaces
Piston pins
Connecting rod bolts
Camshaft cam lobes and camshaft journals
Valve push rods
Valve push rod end balls
Valve stems (intake and exhaust)
Valve stem ends (intake and exhaust)
Valve lifters
Rocker arms
Rocker arm shafts
Oil pump...

Page 55

LUBRICATION POINTS AND LUBRICANT TYPES
2-29
Shift forks and shift fork guide bars
Shift drum
Shift shaft and shift shaft oil seal lip
Crankcase mating surfaceYamaha bond 
No.1215
Stator coil lead grommetYamaha bond 
No.1215
Crankshaft position sensor lead grommetYamaha bond 
No.1215 Lubrication point LubricantE
E
LS 

Page 56

LUBRICATION POINTS AND LUBRICANT TYPES
2-30
EAS20380CHASSIS
Lubrication point Lubricant
Down tube bolt (front and rear)
Steering bearings and upper bearing dust cover lip
Lower bearing dust seal lip
Steering ring nut thread (upper and lower)
Main switch bracket spacer outer surfaces
Front wheel oil seal lips (left and right)
Rear wheel oil seal lips (left and right)
Rear wheel drive hub oil seal lip
Rear wheel drive hub mating surface
Tube guide (throttle grip) inner surface and throttle cables
Brake...

Page 57

LUBRICATION SYSTEM CHART AND DIAGRAMS
2-31
EAS20390
LUBRICATION SYSTEM CHART AND DIAGRAMS
EAS20400
ENGINE OIL LUBRICATION CHART
9
10
11 7
6
5
1
212 14
1315 16 17
18
19 2026
2336
213138 40
39
37
2730
30 35
3529
29 34
3433
3328
28 32
32
25
24
22
8
3 4
A 

Page 58

LUBRICATION SYSTEM CHART AND DIAGRAMS
2-32
1. Oil pan
2. Engine oil drain bolt (crankcase)
3. Oil strainer (crankcase)
4. Oil pump
5. Oil pump rotor 1
6. Oil pump rotor 2
7. Check ball
8. Relief valve
9. Oil tank
10. Oil strainer (oil tank)
11. Engine oil drain bolt (oil tank)
12. Drive axle
13. Drive axle gears
14. Main axle
15. Oil pump drive gear
16. Main axle gears
17. Clutch
18. Bypass valve
19. Oil filter cartridge
20. Generator shaft journal (left)
21. Generator shaft journal (right)
22. Starter...

Page 59

LUBRICATION SYSTEM CHART AND DIAGRAMS
2-33
EAS20410LUBRICATION DIAGRAMS
3
5
3
1
B-B
D-D
E-E
A
C
E
E
2
1
B
B
D
D
4
2
A
C 

Page 60

LUBRICATION SYSTEM CHART AND DIAGRAMS
2-34
1. Oil delivery pipe
2. Push rod
3. Oil filter cartridge
4. Rocker arm shaft
5. Oil delivery pipe 2 
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