Yamaha Mt 01 T 2005 Manual
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Page 51
TIGHTENING TORQUES 2-25 Shift arm bolt M6 1 10 Nm (1.0 m·kg, 7.2 ft·lb) Left rider footrest assembly bolt M8 2 30 Nm (3.0 m·kg, 22 ft·lb) Right rider footrest assembly bolt M8 2 30 Nm (3.0 m·kg, 22 ft·lb) Footrest cover bracket M6 3 7 Nm (0.7 m·kg, 5.1 ft·lb) Passenger footrest nut M10 2 28 Nm (2.8 m·kg, 20 ft·lb) Front wheel: Front wheel axle M18 1 72 Nm (7.2 m·kg, 52 ft·lb) Front wheel axle pinch bolt M8 1 23 Nm (2.3 m·kg, 27 ft·lb) Front brake disc bolt M6 12 18 Nm (1.8 m·kg, 13 ft·lb) Rear wheel:...
Page 52
TIGHTENING TORQUES 2-26 Grip end M16 2 29 Nm (2.9 m·kg, 21 ft·lb) Clutch master cylinder holder bolt M6 2 13 Nm (1.3 m·kg, 9.4 ft·lb) Rearview mirror M10 2 14 Nm (1.4 m·kg, 10 ft·lb) Front fork and steering head: Upper bracket pinch bolt M8 2 26 Nm (2.6 m·kg, 19 ft·lb) Steering stem nut M22 1 110 Nm (11.0 m·kg, 80 ft·lb) Lower ring nut (initial tightening torque)M25 1 52 Nm (5.2m·kg, 37 ft·lb)See NOTE. Lower ring nut (final tightening torque)M25 1 23 Nm (2.3 m·kg, 27 ft·lb)See NOTE. Cap bolt M47 2...
Page 53
TIGHTENING TORQUES 2-27 NOTE: 1. First, tighten the lower ring nut to approximately 52 Nm (5.2 m·kg, 37 ft·lb) with a torque wrench, then loosen the lower ring nut completely. 2. Retighten the lower ring nut to 23 Nm (2.3 m·kg, 17 ft·lb) with a torque wrench. Drive chain guard bolt (swingarm side)M6 2 7 Nm (0.7 m·kg, 5.1 ft·lb) Drive chain guide bolt M6 2 7 Nm (0.7 m·kg, 5.1 ft·lb) Locknut (drive chain adjusting bolt)M8 2 16 Nm (1.6 m·kg, 11 ft·lb) ItemThread sizeQ’ty Tightening torque Remarks
Page 54
LUBRICATION POINTS AND LUBRICANT TYPES 2-28 EAS20360 LUBRICATION POINTS AND LUBRICANT TYPES EAS20370 ENGINE Lubrication point Lubricant Oil seal lips O-rings Bearings Cylinder head nuts and washers Connecting rod small end and big end Crankshaft journals Piston surfaces Piston pins Connecting rod bolts Camshaft cam lobes and camshaft journals Valve push rods Valve push rod end balls Valve stems (intake and exhaust) Valve stem ends (intake and exhaust) Valve lifters Rocker arms Rocker arm shafts Oil pump...
Page 55
LUBRICATION POINTS AND LUBRICANT TYPES 2-29 Shift forks and shift fork guide bars Shift drum Shift shaft and shift shaft oil seal lip Crankcase mating surfaceYamaha bond No.1215 Stator coil lead grommetYamaha bond No.1215 Crankshaft position sensor lead grommetYamaha bond No.1215 Lubrication point LubricantE E LS
Page 56
LUBRICATION POINTS AND LUBRICANT TYPES 2-30 EAS20380CHASSIS Lubrication point Lubricant Down tube bolt (front and rear) Steering bearings and upper bearing dust cover lip Lower bearing dust seal lip Steering ring nut thread (upper and lower) Main switch bracket spacer outer surfaces Front wheel oil seal lips (left and right) Rear wheel oil seal lips (left and right) Rear wheel drive hub oil seal lip Rear wheel drive hub mating surface Tube guide (throttle grip) inner surface and throttle cables Brake...
Page 57
LUBRICATION SYSTEM CHART AND DIAGRAMS 2-31 EAS20390 LUBRICATION SYSTEM CHART AND DIAGRAMS EAS20400 ENGINE OIL LUBRICATION CHART 9 10 11 7 6 5 1 212 14 1315 16 17 18 19 2026 2336 213138 40 39 37 2730 30 35 3529 29 34 3433 3328 28 32 32 25 24 22 8 3 4 A
Page 58
LUBRICATION SYSTEM CHART AND DIAGRAMS 2-32 1. Oil pan 2. Engine oil drain bolt (crankcase) 3. Oil strainer (crankcase) 4. Oil pump 5. Oil pump rotor 1 6. Oil pump rotor 2 7. Check ball 8. Relief valve 9. Oil tank 10. Oil strainer (oil tank) 11. Engine oil drain bolt (oil tank) 12. Drive axle 13. Drive axle gears 14. Main axle 15. Oil pump drive gear 16. Main axle gears 17. Clutch 18. Bypass valve 19. Oil filter cartridge 20. Generator shaft journal (left) 21. Generator shaft journal (right) 22. Starter...
Page 59
LUBRICATION SYSTEM CHART AND DIAGRAMS 2-33 EAS20410LUBRICATION DIAGRAMS 3 5 3 1 B-B D-D E-E A C E E 2 1 B B D D 4 2 A C
Page 60
LUBRICATION SYSTEM CHART AND DIAGRAMS 2-34 1. Oil delivery pipe 2. Push rod 3. Oil filter cartridge 4. Rocker arm shaft 5. Oil delivery pipe 2