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Yamaha Fz6n Manual

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    							2-34
    LUBRICATION DIAGRAMSSPEC
    1Cylinder head
    2Intake camshaft
    3Exhaust camshaft
    4Crankshaft 
    						
    							2-35
    LUBRICATION DIAGRAMSSPEC
    1Main axle
    2Drive axle 
    						
    							2-36
    CABLE ROUTINGSPEC
    A Clamp the right and left handlebar switch leads and
    handlebars. Point the tip of the clamp downward in
    front of the handlebars.
    B Clamp the horn lead and main switch lead to the in-
    ner tube. Point the binding section to the outside of
    the vehicle body and cut the tip down to the length of
    1 to 5 mm (0.04 to 0.20 in).
    C Route the horn lead by the headmost side.
    D Pass the throttle cables, wire harness lead, clutch
    cable, main switch and immobilizer lead and left
    handlebar switch lead in order through the frame
    hole from the inner side of the vehicle.
    E Point the lead, which comes from the terminal, to
    the front side of the vehicle body.1Left handlebar switch lead
    2Main switch lead
    3Clutch cable
    4Throttle cables
    5Right handlebar switch lead
    CABLE ROUTING 
    						
    							2-37
    CABLE ROUTINGSPEC
    F Clamp the brake hose to the inner tube. Point the
    binding section to the outside of the vehicle body
    and cut the tip down to the length of 1 to 5 mm (0.04
    to 0.20 in).
    G Pass the throttle cables through the wire guide.
    Route the right handlebar switch lead by the outside
    of the wire guide. 
    						
    							2-38
    CABLE ROUTINGSPEC
    1Right handlebar switch lead
    2Rear brake light switch lead
    3Neutral switch lead
    4Fuel tank breather hose
    5Crankshaft position sensor lead
    A Pass the right handlebar switch lead through the
    hole located on the right side of the frame.
    B Route the right handlebar switch lead under the
    bracket 2.
    C Route the coolant reservoir tank hose under the
    cover 2. Route the radiator hose (outside) inner
    side.
    D Route the radiator hoses (2 pieces) under the cover
    2.
    E Route the crank shaft position sensor lead inner
    side of the radiator hose.
    F Pull down the mark-painted sections of the fuel tank
    breather hose, fuel tank drain hose and coolant res-
    ervoir tank breather hose to be lower than the clamp
    position of the muffler stay. Any order to take out the
    fuel tank breather hose and fuel tank drain hose can
    be accepted.
    G Pass the fuel tank breather hose, fuel tank drain
    hose, coolant reservoir tank breather hose and
    brake right switch lead through the guide of the stay
    assembly 2.
    H Clamp the tail brake light switch lead together with
    the brake fluid fluid reservoir hose. 
    						
    							2-39
    I Pass the neutral switch lead between the engine
    and coolant reservoir tank bracket.
    J To the starter motor.
    K Install the right handlebar switch lead coupler
    through the hole of the bracket 2 from the downside.
    L Route the starter motor lead by the inner side of the
    air cut-off valve hose.
    M Pass the ignition coil leads #1 and #4 through inner
    side of the air cut-off valve hose, and then between
    the frame and bracket 2.
    CABLE ROUTINGSPEC 
    						
    							2-40
    CABLE ROUTINGSPEC
    16License plate light lead
    17Rear turn signal light lead (right)
    18Rear turn signal light lead (left)
    19Speed sensor lead
    20Side stand switch lead
    21Oil level switch lead
    22A.C. magneto lead
    23Throttle cable (return side)
    24Throttle cable (pull side)
    25Radiator fan motor lead
    26Oil level gauge lead
    27Sidestand switch lead
    28A. C. magneto lead
    29Speed sensor lead
    1Main switch lead
    2Stay assembly
    3Left handlebar switch lead
    4Clutch cable
    5Throttle cables
    6Battery negative lead coupler
    7Starter relay lead
    8Battery negative lead
    9Fuel tank drain hose
    10Rectifier/regulator
    11Turn signal relay
    12Radiator fan motor relay
    13Dimmer relay
    14Starting circuit cut-off relay
    15Clamp 
    						
    							2-41
    A Route the throttle cables above the stay assy 1.
    B Route the main switch lead above the clutch cable.
    C Line up the left handlebar switch lead coupler and
    fan motor lead coupler behind the head pipe.
    D To the main switch.
    E Place three couplers on the flange of the cover.
    F To the fuel pump.
    G Clamp four wire leads. There should be no exces-
    sive slack on the wire leads.
    H To the engine.
    I To the fuel tank.
    J Either installation position can be accepted, but
    make sure that the leads are not crossed.K Clamp the rear turn signal lead and license plate
    light lead to the frame. Hook the clamp to the brack-
    et. Pull out the lead sufficiently to the frame side and
    route it along with the side of the back stay. Cut the
    tip of the clamp to be between 1 and 5 mm (0.04 and
    0.20 in) upward.
    L Clamp the rear turn signal lead and license plate
    light lead to the frame. Cut the tip of the clamp to be
    between 1 and 5 mm (0.04 and 0.20 in).
    M Gap between the lead and muffler should be 10 mm
    (0.39 in) or more.
    N Coupler should not run on the relay assembly.
    O To the tail/brake light.
    P To the license plate light.
    Q To the rear turn signal light. (right)
    CABLE ROUTINGSPEC 
    						
    							2-42
    X Make sure to pass the neutral switch lead through
    the hole of the flap.
    Y Clamp the seat lock wire to the frame as shown in
    the illustration. Secure the clamp to the weld of the
    cross member with the frame. Position the binding
    section in front of the vehicle body and cut the tip to
    be between 1 and 5 mm (0.04 and 0.20 in).R To the rear turn signal light (left)
    S Pass the fuel tank drain hose through the clamp lo-
    cated under the coolant reservoir tank.
    T Route it behind the starter motor lead.
    U Point the bend-R section of the throttle cable (pull
    side) to the inner side horizontally. It is also possible
    to visually check the bend-R section.
    V To the headlight lead.
    W Point the tip of the clamp to the inner side of the ve-
    hicle body.
    CABLE ROUTINGSPEC 
    						
    							2-43
    14Seat lock cable
    15Rectifier/regulator
    16E.C.U
    17Fuel tank drain hose
    18Cover
    19Starter relay lead
    20Battery negative lead
    21Battery negative lead coupler
    22Clutch cable
    23Cover 2
    24Spark plug lead
    25Air cut-off valve hose
    1Right handlebar switch lead
    2Throttle cables
    3Battery positive lead
    4Coolant reservoir tank hose
    5Battery cover
    6Connecter cover
    7Fuel tank breather hose
    8Brake fluid reservoir hose
    9Lean angle cut-off switch
    10Fuse box
    11Rear turn signal light lead (right)
    12Rear turn signal light lead (left)
    13License plate light lead
    CABLE ROUTINGSPEC 
    						
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