Yamaha Fz6n Manual
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4-15 REAR WHEEL AND BRAKE DISCCHAS NOTE: EAS00575 ADJUSTING THE REAR WHEEL STATIC BALANCE After replacing the tire, wheel or both, the rear wheel static balance should be adjusted. Adjust the rear wheel static balance with the brake disc and rear wheel drive hub installed. 1. Adjust: rear wheel static balance Refer to “ADJUSTING THE FRONT WHEEL STATIC BALANCE”.
4-16 FRONT AND REAR BRAKESCHAS Order Job / Part Q’ty Remarks 1 2 3 4Removing the front brake pads Front brake caliper Brake pad Brake pad spring Bleed screw1 2 2 1Remove the parts in the order listed. The following procedure applies to both of the front brake calipers. For installation, reverse the removal procedure. NOTE: 10 Nm (1.0 mkg, 7.2 ftlb) 40 Nm (4.0 mkg, 29 ftlb) 6 Nm (0.6 mkg, 4.3 ftlb) EAS00577 FRONT AND REAR BRAKES FRONT BRAKE PADS
4-17 FRONT AND REAR BRAKESCHAS Order Job / Part Q’ty Remarks 1 2 3 4 5 6 7Removing the rear brake pads. Screw plug Brake pad pin Rear brake caliper Brake pad shim Brake pad Brake screw Brake pad spring1 1 1 4 2 1 1Remove the parts in the order listed For installation, reverse the removal procedure. 3 Nm (0.3 mkg, 2.2 ftlb) 17 Nm (1.7 mkg, 12 ftlb) 6 Nm (0.6 mkg, 4.3 ftlb) 27 Nm (2.7 mkg, 20 ftlb) 22 Nm (2.2 mkg, 16 ftlb) REAR BRAKE PADS
4-18 FRONT AND REAR BRAKESCHAS CAUTION: WARNING EAS00579 Disc brake components rarely require dis- assembly. Therefore, always follow these preventive measures: Never disassemble brake components un- less absolutely necessary. If any connection on the hydraulic brake system is disconnected, the entire brake system must be disassembled, drained, cleaned, properly filled, and bled after reas- sembly. Never use solvents on internal brake com- ponents. Use only clean or new brake fluid for clean- ing brake components. Brake fluid may damage painted surfaces and plastic parts. Therefore, always clean up any spilt brake fluid immediately. Avoid brake fluid coming into contact with the eyes as it can cause serious injury. FIRST AID FOR BRAKE FLUID ENTERING THE EYES: Flush with water for 15 minutes and get im- mediate medical attention.
4-19 FRONT AND REAR BRAKESCHAS NOTE: NOTE: EAS00582 REPLACING THE FRONT BRAKE PADS The following procedure applies to both brake calipers. When replacing the brake pads, it is not neces- sary to disconnect the brake hose or disas- semble the brake caliper. 1. Remove: side reflector 1 side reflector bracket (left side only) 2 brake hose holder 3 brake caliper 4 2. Remove: brake pads 1 (along with the brake pad shims) brake pad shims (onto the brake pads) brake pad spring 3. Measure: brake pad wear limit a Out of specification Replace the brake pads as a set. Brake pad wear limit 0.8 mm (0.03 in) 4. Install: brake pad spring brake pad shims (onto the brake pads) brake pads Always install new brake pads, brake pad shims, and a brake pad spring as a set.
4-20 FRONT AND REAR BRAKESCHAS 40 Nm (4.0 mkg, 29 ftlb) a. Connect a clear plastic hose 1 tightly to the bleed screw 2. Put the other end of the hose into an open container. b. Loosen the bleed screw and push the brake caliper pistons into the brake caliper with your finger. c. Tighten the bleed screw. Bleed screw 6 Nm (0.6 mkg, 4.3 ftlb) d. Install a new brake pad shim onto each new brake pad. 5. Install: brake caliper 6. Check: brake fluid level Below the minimum level mark a Add the recommended brake fluid to the proper level. Refer to “CHECKING THE BRAKE FLUID LEVEL” in chapter 3. 7. Check: brake lever operation Soft or spongy feeling Bleed the brake system. Refer to “BLEEDING THE HYDRAULIC BRAKE SYSTEM” in chapter 3.
4-21 FRONT AND REAR BRAKESCHAS NOTE: NOTE: EAS00583 REPLACING THE REAR BRAKE PADS When replacing the brake pads, it is not neces- sary to disconnect the brake hose or disas- semble the brake caliper. 1. Remove: screw plug 1 brake pad pin 2 brake caliper 3 brake pad spring 4 2. Remove: brake pads 1 (along with the brake pad shims) 3. Measure: brake pad wear limit a Out of specification Replace the brake pads as a set. Brake pad wear limit 1.0 mm (0.04 in) 4. Install: brake pad spring brake pad shims (onto the brake pads) brake pads Always install new brake pads, brake pad shims, and a brake pad spring as a set. a. Connect a clear plastic hose 1 tightly to the bleed screw 2. Put the other end of the hose into an open container.
4-22 FRONT AND REAR BRAKESCHAS 27 Nm (2.7 mkg, 20 ftlb) 22 Nm (2.2 mkg, 16 ftlb) 17 Nm (1.7 mkg, 12 ftlb) 3 Nm (0.3 mkg, 2.2 ftlb) b. Loosen the bleed screw and push the brake caliper pistons into the brake caliper with your finger. c. Tighten the bleed screw. Bleed screw 6 Nm (0.6 mkg, 4.3 ftlb) d. Install a new brake pad shim 3 onto each new brake pad 4. 5. Install: brake pad cover brake caliper (front) (rear) brake pad pin screw plug 6. Check: brake fluid level Below the minimum level mark a Add the recommended brake fluid to the proper level. Refer to “CHECKING THE BRAKE FLUID LEVEL” in chapter 3. 7. Check: brake pedal operation Soft or spongy feeling Bleed the brake system. Refer to “BLEEDING THE HYDRAULIC BRAKE SYSTEM” in chapter 3.
4-23 FRONT AND REAR BRAKESCHAS Order Job / Part Q’ty Remarks 1 2 3 4 5 6 7 8 9Removing the front brake master cylinder Brake fluid Brake master cylinder reservoir cap Brake master cylinder reservoir diaphragm holder Brake master cylinder reservoir diaphragm Brake lever Front brake light switch lead coupler Front brake light switch Union bolt Copper washer Master cylinder holder1 1 1 1 1 1 1 2 1Remove the parts in the order listed. Drain. Refer to “BLEEDING THE HYDRAULIC BRAKE SYSTEM” in chapter 3. Disconnect. 2 Nm (0.2 mkg, 1.4 ftlb) 30 Nm (3.0 mkg, 22 ftlb) 10 Nm (1.0 mkg, 72 ftlb) EAS00584 FRONT BRAKE MASTER CYLINDER
4-24 FRONT AND REAR BRAKESCHAS Order Job / Part Q’ty Remarks 10 Master cylinder assembly 1 For installation, reverse the removal procedure. 2 Nm (0.2 mkg, 1.4 ftlb) 30 Nm (3.0 mkg, 22 ftlb) 10 Nm (1.0 mkg, 72 ftlb)