Yamaha Fz6n Manual
Here you can view all the pages of manual Yamaha Fz6n Manual. The Yamaha manuals for Motorcycle are available online for free. You can easily download all the documents as PDF.
Page 101
3-24 CHECKING THE SPARK PLUGS / MEASURING THE COMPRESSION PRESSURECHK ADJ 18 Nm (1.8 mkg, 13 ftlb) NOTE: NOTE: 7. Install: spark plug spark plug caps Before installing the spark plug, clean the spark plug and gasket surface. 8. Install: radiator lower hose bracket bolt radiator lower bolt EAS00065 MEASURING THE COMPRESSION PRESSURE The following procedure applies to all of the cyl- inders. Insufficient compression pressure will result in a loss of performance. 1. Measure: valve clearance Out of...
Page 102
3-25 MEASURING THE COMPRESSION PRESSURE CHK ADJ CAUTION: WARNING NOTE: Before removing the spark plugs, use com- pressed air to blow away any dirt accumu- lated in the spark plug wells to prevent it from falling into the cylinders. 5. Install: compression gauge 1 adapter Compression gauge 90890-03081, YU-33223 Adapter 90890-04136 6. Measure: compression pressure Out of specification Refer to steps (c) and (d). Compression pressure (at sea level) Minimum 1,350 kPa (13.50 kg / cm 2, 13.50 bar,...
Page 103
3-26 MEASURING THE COMPRESSION PRESSURE CHK ADJ 18 Nm (1.8 mkg, 13 ftlb) d. If the compression pressure is below the minimum specification, pour a teaspoonful of engine oil into the spark plug bore and mea- sure again. Refer to the following table. Compression pressure (with oil applied into the cylinder) ReadingDiagnosis Higher than without oilPiston ring(s) wear or damage Repair. Same as without oilPiston, valves, cylinder head gasket or piston possibly defective Repair. 7. Install: spark...
Page 104
3-27 CHECKING THE ENGINE OIL LEVEL CHK ADJ NOTE: EAS00069 CHECKING THE ENGINE OIL LEVEL 1. Stand the motorcycle on a level surface. Place the motorcycle on a suitable stand. Make sure the motorcycle is upright. 2. Start the engine, warm it up for several min- utes, and then turn it off. 3. Check: engine oil level The engine oil level should be between the minimum level mark a and maximum level mark b. Below the minimum level mark Add the recommended engine oil to the proper level. Recommended oil...
Page 105
3-28 CHECKING THE ENGINE OIL LEVEL / CHANGING THE ENGINE OILCHK ADJ NOTE: NOTE: Before checking the engine oil level, wait a few minutes until the oil has settled. 4. Start the engine, warm it up for several min- utes, and then turn it off. 5. Check the engine oil level again. Before checking the engine oil level, wait a few minutes until the oil has settled. EAS00074 CHANGING THE ENGINE OIL 1. Start the engine, warm it up for several min- utes, and then turn it off. 2. Place a container under the engine...
Page 106
3-29 CHANGING THE ENGINE OIL CHK ADJ CAUTION: 43 Nm (4.3 mkg, 31 ftlb) 5. If the oil filter cartridge is also to be replaced, perform the following procedure. a. Remove the oil filter cartridge 1 with an oil filter wrench 2. Oil filter wrench 90890-01426, YU-38411 b. Lubricate the O-ring 3 of the new oil filter cartridge with a thin coat of engine oil. Make sure the O-ring 3 is positioned cor- rectly in the groove of the oil filter cartridge. c. Tighten the new oil filter cartridge to specifi-...
Page 107
3-30 CHANGING THE ENGINE OIL / MEASURING THE ENGINE OIL PRESSURECHK ADJ CAUTION: WARNING 9. Install: engine oil filler cap 10. Start the engine, warm it up for several min- utes, and then turn it off. 11. Check: engine (for engine oil leaks) 12. Check: engine oil level Refer to “CHECKING THE ENGINE OIL LEVEL”. EAS00077 MEASURING THE ENGINE OIL PRESSURE 1. Check: engine oil level Below the minimum level mark Add the recommended engine oil to the proper level. 2. Start the engine, warm it up for...
Page 108
3-31 MEASURING THE ENGINE OIL PRESSURE CHK ADJ NOTE: 8 Nm (0.8 mkg, 5.8 ftlb) 5. Measure: engine oil pressure (at the following conditions) Engine oil pressure 240 kPa (2.4 kg / cm 2, 2.4 bar, 34.1 psi) Engine speed Approx. 6,600 r / min Engine oil temperature 96C (205F) Regarding the oil pressure as its own data may fluctuate depending on the oil temperature and viscosity, the oil pressure may fluctuate when measuring. The following data should be used only as a reference when measuring the engine...
Page 109
3-32 ADJUSTING THE CLUTCH CABLE FREE PLAY CHK ADJ c b NOTE: a b EAS00078 ADJUSTING THE CLUTCH CABLE FREE PLAY 1. Check: clutch cable free play a Out of specification Adjust. Clutch cable free play (at the end of the clutch lever) 10 15 mm (0.39 0.59 in) 2. Adjust: clutch cable free play Handlebar side a. Turn the adjusting dial 1 in direction b or c until the specified clutch cable free play is ob- tained. Direction Clutch cable free play is increased. DirectionClutch cable free play is...
Page 110
3-33 ADJUSTING THE CLUTCH CABLE FREE PLAY / CLEANING THE AIR FILTER ELEMENTCHK ADJ CAUTION: 4. Install: air filter case Refer to “AIR FILTER CASE”. fuel tank Refer to “FUEL TANK”. front cowling inner panel (left and right) Refer to “COWLINGS”. seat Refer to “SEAT”. EAS00086 CLEANING THE AIR FILTER ELEMENT 1. Remove: rider seat Refer to “SEAT”. front cowling inner panel (left and right) Refer to “COWLINGS”. fuel tank Refer to “FUEL TANK”. 2. Remove: air filter case cover 1 air filter element 2...