Troy-Bilt Pressure Washer 3000 Psi 27 Manual

							Manual No. 316226GS  Revision A
BRIGGS & STRATTON POWER PRODUCTS GROUP, LLC
MILWAUKEE, WISCONSIN, U.S.A.
Pressure Washer
Operator’s Manual
This pressure washer is rated in accordance to the Pressure Washer Manufacturers Association
(PWMA) standard PW101-2010 (Testing and Rating Performance of Pressure Washers). 
						

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Copyright © 2012. Briggs & Stratton Corporation
Milwaukee, WI, USA. All rights reserved.
TROY-BILT is a registered trademark of MTD.
Used under license.
Thank youfor purchasing this quality-built Troy-Bilt pressure washer. We are pleased that you’ve placed your confidence in
the Troy-Bilt brand. When operated and maintained according to the instructions in this manual, your Troy-Bilt pressure
washer will provide many years of dependable service.
This manual containssafety information to make you aware of the hazards and risks associated with pressure washers and
how to avoid them. Because Troy-Bilt does not necessarily know all the applications this pressure washer could be used for, it
is important that you read and understand these instructions thoroughly before attempting to start or operate this equipment.
Save these original instructions for future reference.
This pressure washer requires final assembly before use.Refer to the Assemblysection of this manual for instructions on
final assembly procedures. Follow the instructions completely.
Where to Find Us
You never have to look far to find Briggs & Stratton support and service for your pressure washer. Consult your Yellow Pages.
There are over 30,000 Briggs & Stratton authorized service dealers worldwide who provide quality service. You can also
contact Troy-Bilt Customer Service by phone at (888) 611-6708, or on the Internet at www.troybilt.com. For engine related
questions, call American Honda Motor Company, Inc. at (800) 426-7701or visit www.honda-engines.comfor a dealer locator.
Pressure Washer
Model Number
Revision
Serial Number
Date Purchased 
						

							3
Table of Contents
Operator Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Equipment Description. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Important Safety Information. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Unpack Pressure Washer. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Attach Handle and Accessory Tray . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Add Engine Oil and Fuel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Lubricate O-Rings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Connect Hose and Water Supply to Pump. . . . . . . . . . . . . . . . . . . . . . . . . . 9
Features and Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Pressure Washer Location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
How to Start Your Pressure Washer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
How to Stop Your Pressure Washer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
How to Use Accessory Tray . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
How to Use Spray Tips . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Applying Detergent . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Pressure Washer Rinsing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Automatic Cool Down System (Thermal Relief). . . . . . . . . . . . . . . . . . . . . 14
Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
General Recommendations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Pressure Washer Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Engine Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
After Each Use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Warranties. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Pressure Washer Owner Warranty. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Product Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Common Service Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22 
						

							Operator Safety
Equipment Description
Read this manual carefully and become familiar
with your pressure washer. Know its applications,
its limitations, and any hazards involved.
This pressure washer operates at a maximum of 3,000 PSI
(206.8 BARS) and a flow rate of up to 2.7 gallons per minute
(10.2 liters per minute). This high quality residential system
features 10” (25.4 cm) wheels, axial cam pump with
stainless steel pistons, automatic cool down system,
cleaning tank system, quick connect spray tips, heavy duty
30’ (9.14 m) hose, and more.
Every effort has been made to ensure that information in this
manual is accurate and current. However, we reserve the
right to change, alter, or otherwise improve the product and
this document at any time without prior notice.
The Emission Control System for this pressure washer is
warranted for standards set by the Environmental Protection
Agency and the California Air Resources Board.
Important Safety Information
Safety Symbols and MeaningsThe safety alert symbol indicates a potential personal
injury hazard. A signal word (DANGER, WARNING, or
CAUTION) is used with the alert symbol to designate a
degree or level of hazard seriousness. A safety symbol may
be used to represent the type of hazard. The signal word
NOTICEis used to address practices not related to personal
injury. 
DANGERindicates a hazard which, if not avoided, will
result in death or serious injury.
WARNINGindicates a hazard which, if not avoided,
couldresult in death or serious injury.
CAUTION indicates a hazard which, if not avoided, could
result in minor or moderate injury.
NOTICEaddress practices not related to personal injury.
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FireExplosion
Toxic Fumes
Hot SurfaceMoving Parts
Electrical Shock
Slippery SurfaceFall
Kickback
Flying Objects
Fluid Injection
Operator’s Manual
Chemical Burn
Projectile
WARNING   POISONOUS GAS HAZARD. Engine
exhaust contains carbon monoxide, a poisonous
gas that could kill you in minutes. You CANNOT
smell it, see it, or taste it. Even if you do not
smell exhaust fumes, you could still be exposed to carbon
monoxide gas.
Some chemicals or detergents could be harmful if inhaled
or ingested, resulting in death, serious injury, nausea,
fainting or poisoning.
• Operate this product ONLY outside far away from windows,
doors and vents to reduce the risk of carbon monoxide gas
from accumulating and potentially being drawn towards
occupied spaces.
• Install battery-operated carbon monoxide alarms or plug-in
carbon monoxide alarms with battery back-up according to the
manufacturer’s instructions. Smoke alarms cannot detect
carbon monoxide gas.
• DO NOT run this product inside homes, garages, basements,
crawlspaces, sheds, or other partially-enclosed spaces even if
using fans or opening doors and windows for ventilation.
Carbon monoxide can quickly build up in these spaces and can
linger for hours, even after this product has shut off.
• ALWAYS place this product downwind and point the engine
exhaust away from occupied spaces.
If you start to feel sick, dizzy, or weak while using this product,
shut it off and get to fresh air RIGHT AWAY. See a doctor. You
may have carbon monoxide poisoning.
• Use a respirator or mask whenever there is a chance that
vapors may be inhaled when using chemicals.
• Read all instructions with mask so you are certain the mask will
provide the necessary protection against inhaling harmful
vapors when using chemicals. 
						

							5
WARNING   The engine exhaust from this product
contains chemicals known to the State of California to
cause cancer, birth defects, or other reproductive harm.
WARNING   This product contains lead and lead
compounds, known to the State of California to cause
birth defects or other reproductive harm.  Wash your
hands after handling this product.
WARNING   Fuel and its vapors are extremely flammable
and explosive which could cause burns,
fire or explosion resulting in death or
serious injury.
WHEN  ADDING OR DRAINING  FUEL
• Turn pressure washer engine OFF and let it cool at least 2
minutes before removing fuel cap. Loosen cap slowly to relieve
pressure in tank.
• Fill or drain fuel tank outdoors.
• DO NOT overfill tank. Allow space for fuel expansion.
• If fuel spills, wait until it evaporates before starting engine.
• Keep fuel away from sparks, open flames, pilot lights, heat, and
other ignition sources.
• Check fuel lines, tank, cap and fittings frequently for cracks or
leaks. Replace if necessary.
• DO NOT light a cigarette or smoke.
WHEN STARTING EQUIPMENT
• Ensure spark plug, muffler, fuel cap, and air cleaner are in place.
• DO NOT crank engine with spark plug removed.
WHEN OPERATING EQUIPMENT
• DO NOT operate this product inside any building, carport,
porch, mobile equipment, marine applications, or enclosure.
• DO NOT tip engine or equipment at angle which causes fuel to
spill.
• DO NOT spray flammable liquids.
WHEN TRANSPORTING, MOVING OR REPAIRING EQUIPMENT
• Transport/move/repair with fuel tank EMPTY or with fuel shutoff
valve OFF.
• DO NOT tip engine or equipment at angle which causes fuel to
spill.
• Disconnect spark plug wire.
WHEN STORING FUEL OR EQUIPMENT WITH FUEL IN TANK
• Store away from furnaces, stoves, water heaters, clothes
dryers, or other appliances that have pilot light or other ignition
source because they could ignite fuel vapors.
WARNING   Risk of electrocution.
Contact with power source could cause electric
shock or burn resulting in death or serious injury.
• NEVER spray near power source.
WARNING   Use of pressure washer could create
puddles and slippery surfaces causing
you to fall resulting in death or serious
injury.
Kickback from spray gun could cause you to fall resulting
in death or serious injury.
• Operate pressure washer from a stable surface.
• The cleaning area should have adequate slopes and drainage to
reduce the possibility of a fall due to slippery surfaces.
• Be extremely careful if you must use the pressure washer from
a ladder, scaffolding, or any other similar location.
• Firmly grasp spray gun with both hands when using high
pressure spray to avoid injury when spray gun kicks back.
WARNING   Starter cord kickback (rapid retraction) will
pull hand and arm toward engine faster than you
can let go which could cause broken bones,
fractures, bruises, or sprains resulting in serious
injury.
• NEVER pull starter cord without first relieving spray gun
pressure.
• When starting engine, pull cord slowly until resistance is felt
and then pull rapidly to avoid kickback.
• After each starting attempt, where engine fails to run, always
point spray gun in safe direction, press red button and squeeze
spray gun trigger to release high pressure.
• Firmly grasp spray gun with both hands when using high
pressure spray to avoid injury when spray gun kicks back.
WARNING   Chemical Burn Hazard.
Chemicals could cause burns resulting in death
or serious injury.
• DO NOT use caustic liquid with pressure washer.
• Use ONLY pressure washer safe detergents / soaps. Follow all
manufacturers instructions.
WARNING   Exhaust heat / gases could ignite
combustibles, structures or damage fuel
tank causing a fire, resulting in death or
serious injury.
Contact with muffler area could cause burns resulting in
serious injury.
• DO NOT touch hot parts and AVOID hot exhaust gases.
• Allow equipment to cool before touching.
• Keep at least 5 feet (1.5 m) of clearance on all sides of pressure
washer including overhead.
• It is a violation of California Public Resource Code, Section
4442, to use or operate the engine on any forest-covered,
brush-covered, or grass-covered land unless the exhaust
system is equipped with a spark arrester, as defined in Section
4442, maintained in effective working order. Other states or
federal jurisdictions may have similar laws.
Contact the original equipment manufacturer, retailer, or dealer
to obtain a spark arrester designed for the exhaust system
installed on this engine.
• Replacement parts must be the same and installed in the same
position as the original parts. 
						

							NOTICE   High pressure spray could damage fragile items
including glass.
• DO NOT point spray gun at glass when using red (0°) spray tip.
• NEVER aim spray gun at plants.
NOTICE   Improper treatment of pressure washer could
damage it and shorten its life.
• If you have questions about intended use, ask dealer or contact
qualified service center.
• NEVER operate units with broken or missing parts, or without
protective housing or covers.
• DO NOT by-pass any safety device on this machine.
• DO NOT tamper with governed speed.
• DO NOT operate pressure washer above rated pressure.
• DO NOT modify pressure washer in any way.
• Before starting pressure washer in cold weather, check all parts of
the equipment to be sure ice has not formed there.
• NEVER move machine by pulling on hoses. Use handle provided
on unit.
• This equipment is designed to be used with Briggs & Stratton
Power Products authorized parts ONLY. If equipment is used with
parts that DO NOT comply with minimum specifications, user
assumes all risks and liabilities.
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WARNING   The high pressure stream of water that
this equipment produces could cut through skin
and its underlying tissues, resulting in serious
injury and possible amputation.
Spray gun traps high water pressure, even when engine is
stopped and water is disconnected, which could result in
serious injury.
• If cut by fluid, call physician immediately. DO NOT treat as a
simple cut.
• DO NOT allow CHILDREN to operate pressure washer.
• NEVER repair high pressure hose. Replace it.
• NEVER repair leaking connections with sealant of any kind.
Replace o-ring or seal.
• NEVER connect high pressure hose to nozzle extension.
• Keep high pressure hose connected to pump and spray gun
while system is pressurized.
• ALWAYS point spray gun in safe direction, press red button
and squeeze spray gun trigger to release high pressure, every
time you stop engine. 
• NEVER aim spray gun at people, animals, or plants.
• DO NOT secure spray gun in open position.
• DO NOT leave spray gun unattended while machine is running.
• NEVER use a spray gun which does not have a trigger lock or
trigger guard in place and in working order.
• Always be certain spray gun, nozzles and accessories are
correctly attached.
WARNING   Unintentional sparking could cause fire or
electric shock resulting in death or
serious injury.
WHEN ADJUSTING OR MAKING REPAIRS TO YOUR PRESSURE
WASHER
• Disconnect the spark plug wire from the spark plug and place
the wire where it cannot contact spark plug.
WHEN TESTING FOR ENGINE SPARK
• Use approved spark plug tester.
• DO NOT check for spark with spark plug removed.
WARNING   Starter and other rotating parts could
entangle hands, hair, clothing, or accessories
resulting in serious injury.
• NEVER operate pressure washer without protective housing or
covers.
• DO NOT wear loose clothing, jewelry or anything that could be
caught in the starter or other rotating parts.
• Tie up long hair and remove jewelry.
CAUTION   
Excessively high operating speeds could
result in minor injury.
Excessively low speeds impose a heavy load.
• DO NOT tamper with governor spring, links or other parts to
increase engine speed. Pressure washer supplies correct rated
pressure and flow when running at governed speed.
• DO NOT modify pressure washer in any way.
WARNING   Risk of eye or bodily injury.
Spray could splash back or propel
objects resulting in serious injury.
• Always wear indirect vented (chemical splash) safety goggles
marked to comply with ANSI Z87.1 when using or in vicinity of
this equipment.
• NEVER substitute safety glasses or dry-condition goggles for
indirect vented safety goggles.
• Always wear protective clothing such as a long-sleeved shirt,
long pants and close-toed shoes.
• NEVER operate pressure washer when barefoot or wearing
sandals or shorts. 
						

							Assembly
Read entire operator’s manual before you attempt
to assemble or operate your new pressure washer.
Your pressure washer requires some assembly and is ready
for use after it has been properly serviced with the
recommended oil and fuel.
If you have any problems with the assembly of your pressure
washer, please call the pressure washer helpline at
(888) 611-6708. If calling for assistance, please have the
model, revision, and serial number from the identification
label available.
Unpack Pressure Washer
1. Remove parts bag, accessories, and inserts included
with pressure washer.
2. Open carton completely by cutting each corner from
top to bottom.
3. Ensure you have all included items prior to assembly.
Items in the carton include:
• Main Unit with Cleaning Tank
• Handle
• High Pressure Hose
• Spray Gun
• Nozzle Extension with Quick Connect Fitting
• Plastic Accessory Tray
• Oil Pouch
• Engine Operator’s Manual
• Parts Bag (which includes the following):
• Operator’s Manual
• Owner’s Registration Card
• Bag containing 5 Multi–Colored Spray Tips
• Handle Fastening Hardware Kit (which includes):
• Carriage Bolts (2)
• Plastic Knobs (2)
• Tree Clips (4)
To prepare your pressure washer for operation, you will
need to perform these tasks:
1. Fill out and send in registration card.
2. Attach handle and accessory tray to main unit.
3. Add oil to engine crankcase.
4. Add fuel to fuel tank.
5. Connect high pressure hose to spray gun and pump.
6. Connect water supply to pump.
7. Attach nozzle extension to spray gun.
8. Select/attach quick connect spray tip to nozzle
extension.
Attach Handle and Accessory Tray
1. Place handle (A) onto handle supports connected to
main unit. Make sure holes in handle align with holes
on handle supports.
2. Insert handle carriage bolts (B) through holes from
inside of unit and attach a plastic knob (C) from outside
of unit. Tighten by hand. 
NOTICE  By loosening both knobs to the middle section of
the attachment bolt, the upper handle can fold forward to
store flat atop the cold engine. DO NOT fold the handle down
while the engine is hot.
3. Place accessory tray (D) over holes (E) on handle
(viewing from front of unit). Push the tree clips (F) into
the holes until they sit flat against the accessory tray.
4. Insert multi–colored spray tips and other supplied
accessories in spaces provided in accessory tray. See
How to Use Accessory Tray.
Add Engine Oil and Fuel
• Place pressure washer on a level surface.
• Refer to engine operator’s manual and follow oil and
fuel recommendations and instructions.
NOTICEAny attempt to crank or start the engine before it
has been properly filled with the recommended oil will
result in equipment failure.
• Refer to engine manual for oil and fuel fill information.
• Damage to equipment resulting from failure to follow this
instruction will void warranty.
NOTICECheck oil often during engine break–in. Refer to
engine operator’s manual for recommendations.
7
C
BA
F
E
D 
						

							Lubricate O-Rings
Lubrication of o-rings is extremely important for installation
and operation. The use of a lubricant (petroleum or synthetic
grease) during assembly helps seat o-rings properly and
provides an improved seal. It also helps protect the o-ring
from damage by abrasion, pinching or cutting and extends
the life of the o-ring.
NOTICEALWAYS apply a small amount of lubricant on
o-rings prior to assembling the garden hose to the pump (C),
high pressure hose (D), spray gun (E), and nozzle
extension (F).Lubricate all connections shown below, following these
instructions:
1. Inspect and clean connecting surfaces prior to
lubrication and assembly.
2. Use lubricants sparingly during assembly; a light film is
all that is required.
3. Use a small brush or cotton swab to apply grease
directly to o-rings where they are not accessible (QC
fitting, M22 fitting).
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F
E
C
D 
						

							Connect Hose and Water Supply to Pump
NOTICEDO NOT run the pump without the water supply
connected and turned on.
• Damage to equipment resulting from failure to follow this
instruction will void warranty.
NOTICERemove and discard the shipping caps from the
pump ’s high pressure outlet and water inlet before attaching
hoses.
1. Uncoil high pressure hose and attach one end of hose
to base of spray gun. Tighten by hand.
2. Attach other end of high pressure hose to high
pressure outlet on pump. Tighten by hand.
3. Before connecting garden hose to water inlet, inspect
inlet screen (A). Clean screen if it contains debris or
have it replaced if damaged. DO NOT run pressure
washer if inlet screen is damaged.4. Run water through your garden hose for 30 seconds to
clean out any debris.
NOTICEDO NOT siphon standing water for the water
supply. Use ONLY cold water (less than 100°F (38°C)).
NOTICEUsing a One Way Valve (vacuum breaker or check
valve) at pump inlet could cause pump or inlet connector
damage.• There MUST be at least ten feet of unrestricted garden hose
between the pressure washer inlet and any device, such as a
vacuum breaker or check valve.
• Damage to equipment resulting from failure to follow this
instruction will void warranty.
5. Connect the garden hose (not to exceed 50 feet (15 m)
in length) to the water inlet. Tighten by hand.
6. Turn ON the water, press red button (B) on the gun and
squeeze the trigger to purge the pump system of air and
impurities.
Checklist Before Starting Engine
Review the unit’s assembly to ensure you have performed all
of the following.
1. Be sure to read Operator Safetyand Operationsections
before using pressure washer.
2. Make sure handle is in place and secure.
3. Check that oil has been added to proper level in the
engine crankcase.
4. Add proper fuel to fuel tank.
5. Check for properly tightened hose connections.
6. Check to make sure there are no kinks, cuts, or damage
to high pressure hose.
7. Provide a proper water supply at an adequate flow.
9
A
WARNING   The high pressure stream of water that
this equipment produces could cut through skin
and its underlying tissues, resulting in serious
injury and possible amputation.
• NEVER connect high pressure hose to nozzle extension.
• Keep high pressure hose connected to pump and spray gun
while system is pressurized.
• Always be certain spray gun, nozzles and accessories are
correctly attached.
WARNING   Risk of eye injury.
Spray could splash back or propel objects
resulting in serious injury.
• Always wear indirect vented (chemical splash) safety goggles
marked to comply with ANSI Z87.1 when using or in vicinity of
this equipment.
• NEVER substitute safety glasses or dry-condition goggles for
indirect vented safety goggles.
B 
						

							Features and Controls
Read this Operator’s Manual and safety rules before operating your pressure washer.
Compare the illustrations with your pressure washer, to familiarize yourself with the locations of various controls and
adjustments. Save this manual for future reference.
10www.troybilt.com A - Spray Gun— Controls the application of water onto
cleaning surface with trigger device. Includes trigger
lock.
B - Recoil Starter— Used for starting the engine manually.
C - Nozzle Extension with Quick Connect— Allows you to
switch between five different spray tips.
D - Oil Fill/Dipstick— Check and fill with oil here.
E - Cleaning Tanks— Use to hold up to one gallon (3.8 l) of
pressure washer safe detergent.
F - High Pressure Outlet— Connection for high pressure
hose.
G - Identification Label (under foot)— Provides model and
serial number of pressure washer. Please have these
readily available if calling for assistance.
H - Water Inlet— Connection for garden hose.
J - Pump— Develops high pressure.
K - Automatic Cool Down System— Cycles water through
pump when water reaches 125°-155°F. Warm water will
discharge from pump onto ground. This system prevents
internal pump damage.L - Air Filter— Protects engine by filtering dust and debris
out of intake air.
M - Warning/Operating Instructions Tag— Identifies
hazards and proper procedure to start/stop pressure
washer.
N - Fuel Tank— Fill tank with regular unleaded fuel. Always
leave room for fuel expansion.
P - High Pressure Hose— Connect one end to water pump
and the other end to spray gun.
R - Accessory Tray— Provides convenient storage for
standard accessories.
S - Spray Tips— Jet soap, jet flush, 0°, 25° and 40°: for
various high pressure cleaning applications.
Items Not Shown:
Engine Controls— See engine manual for details on engine
controls.
E
A
H
C
D
R
B
N
P
M
S
F
L
K
,J
G