Home > Troy-Bilt > Lawn and Garden > Troy-Bilt Pony 175 Manual

Troy-Bilt Pony 175 Manual

    Download as PDF Print this page Share this page

    Have a look at the manual Troy-Bilt Pony 175 Manual online for free. It’s possible to download the document as PDF or print. UserManuals.tech offer 8 Troy-Bilt manuals and user’s guides for free. Share the user manual or guide on Facebook, Twitter or Google+.

    							 WARNING
    READ AND FOLLOW ALL SAFETY RULES AND INSTRUCTIONS IN THIS MANUAL BEFORE ATTEMPTING TO OPERATE THIS MACHINE.   
    FAILURE TO COMPLY WITH THESE INSTRUCTIONS MAY RESULT IN PERSONAL INJURY.
    Form No. 769-11949A  (December 9, 2016)
    Safe Operation Practices
     ........................................2
    Assembly & Set-Up .................................................. 7
    Controls & Operation  ............................................. 11Service
     ..................................................................... 15
    Troubleshooting  .................................................... 20
    Parts/Warranty .............. See Separate Supplement 
    Table of Contents
    NOTE: This Operator’s Manual covers several models. Features may vary by model. Not all features in this manual are applicable to all 
    models and the model depicted may differ from yours.
    Lawn Tractor
    Safe Operation Practices 
    						
    							2
    WARNING! This symbol points out important safety instructions which, if not followed, could endanger the personal safety and/or property of 
    yourself and others. Read and follow all instructions in this manual before attempting to operate this machine. Failure to comply with these 
    instructions may result in personal injury. 
    When you see this symbol.  HEED ITS WARNING!
    DANGER! This machine was built to be operated according to the safe operation practices in this manual. As with any type of power equipment, 
    carelessness or error on the part of the operator can result in serious injury. This machine is capable of amputating hands and feet and throwing 
    objects. Failure to observe the following safety instructions could result in serious injury or death.
    CALIFORNIA PROPOSITION 65
    WARNING! Engine Exhaust, some of its constituents, and certain vehicle components contain or emit chemicals known to State of California 
    to cause cancer and birth defects or other reproductive harm. 
     
    WARNING! Battery posts, terminals, and related accessories contain lead and lead compounds, chemicals known to the State of California to 
    cause cancer and reproductive harm. Wash hands after handling
    General Operation
    1.   Read, understand, and follow all instructions 
    on the machine and in the manual(s) before 
    attempting to assemble and operate. Keep this 
    manual in a safe place for future and regular 
    reference and for ordering replacement parts. 
    2.  Be familiar with all controls and their proper 
    operation. Know how to stop the machine 
    and disengage them quickly.
    3.  Never allow children under 14 years of 
    age to operate this machine. Children 14 
    and over should read and understand the 
    instructions and safe operation practices in 
    this manual and on the machine and should 
    be trained and supervised by an adult. 
    4.  Never allow adults to operate this machine 
    without proper instruction. 
    5.   To help avoid blade contact or a thrown 
    object injury, keep bystanders, helpers, 
    children and pets at least 75 feet from 
    the machine while it is in operation. Stop 
    machine if anyone enters the area.
    6.  Thoroughly inspect the area where the 
    equipment is to be used. Remove all stones, 
    sticks, wire, bones, toys, and other foreign 
    objects which could be picked up and 
    thrown by the blade(s). Thrown objects can 
    cause serious personal injury. 
    7.   Plan your mowing pattern to avoid 
    discharge of material toward roads, 
    sidewalks, bystanders and the like. Also, 
    avoid discharging material against a wall or 
    obstruction which may cause discharged 
    material to ricochet back toward the 
    operator. 
    8.  Always wear safety glasses or safety goggles 
    during operation and while performing an 
    adjustment or repair to protect your eyes. 
    Thrown objects which ricochet can cause 
    serious injury to the eyes.  9.
      Wear sturdy, rough-soled work shoes 
    and close-fitting slacks and shirts. Loose 
    fitting clothes and jewelry can be caught in 
    movable parts. Never operate this machine 
    in bare feet or sandals.
    10.   For extended use of this product, hearing 
    protection is recommended.
    11 .   Be aware of the mower and attachment 
    discharge direction and do not point it at 
    anyone. Do not operate the mower without 
    the discharge cover or entire grass catcher 
    in its proper place.
    12 .   Do not put hands or feet near rotating parts 
    or under the cutting deck. Contact with the 
    blade(s) can amputate hands and feet.
    13 .   A missing or damaged discharge cover 
    can cause blade contact or thrown object 
    injuries. 
    14 .   Stop the blade(s) when crossing gravel 
    drives, walks, or roads and while not cutting 
    grass. 
    15 .   Watch for traffic when operating near or 
    crossing roadways. This machine is not 
    intended for use on any public roadway. 
    16 .   Do not operate the machine while under 
    the influence of alcohol or drugs. 
    17.   Mow only in daylight or good artificial light.
    18 .   Never carry passengers.
    19.   Disengage blade(s) before shifting into 
    reverse. Back up slowly. Always look down 
    and behind before and while backing to 
    avoid a back-over accident.
    20.   Slow down before turning. Operate the 
    machine smoothly. Avoid erratic operation 
    and excessive speed.
    21.   Disengage blade(s), set parking brake, stop 
    engine and wait until the blade(s) come 
    to a complete stop before removing grass 
    catcher, emptying grass, unclogging chute, 
    removing any grass or debris, or making any 
    adjustments.  22. 
    Never leave a running machine unattended. 
    Always turn off blade(s), place transmission 
    in neutral, set parking brake, stop engine 
    and remove key before dismounting.
    23.  Use extra care when loading or unloading 
    the machine into a trailer or truck. This 
    machine should not be driven up or down 
    ramp(s), because the machine could tip 
    over, causing serious personal injury. The 
    machine must be pushed manually on 
    ramp(s) to load or unload properly.
    24.   Muffler and engine become hot and can 
    cause a burn. Do not touch.
    25.   Check overhead clearances carefully 
    before driving under low hanging tree 
    branches, wires, door openings etc., where 
    the operator may be struck or pulled from 
    the machine, which could result in serious 
    injur y.
    26.   Disengage all attachment clutches, depress 
    the brake pedal completely and shift into 
    neutral before attempting to start engine.
    2 7.   Your machine is designed to cut normal 
    residential grass of a height no more than 10”. 
    Do not attempt to mow through unusually 
    tall, dry grass (e.g., pasture) or piles of dry 
    leaves. Dry grass or leaves may contact the 
    engine exhaust and/or build up on the mower 
    deck presenting a potential fire hazard.
    28.   Use only accessories and attachments 
    approved for this machine by the machine 
    manufacturer. Read, understand and follow 
    all instructions provided with the approved 
    accessory or attachment. 
    29.   Data indicates that operators, age 60 
    years and above, are involved in a large 
    percentage of riding mower-related injuries. 
    These operators should evaluate their 
    ability to operate the riding mower safely 
    enough to protect themselves and others 
    from serious injury. 
    Important Safe Operation Practices2  
    						
    							3
    30. If situations occur which are not covered 
    in this manual, use care and good 
    judgment. Contact your customer service 
    representative for assistance.
    Slope Operation
    Slopes are a major factor related to loss of control 
    and tip-over accidents which can result in severe 
    injury or death. All slopes require extra caution. If 
    you cannot back up the slope or if you feel uneasy 
    on it, do not mow it. 
    For your safety, use the slope gauge included 
    as part of this manual to measure slopes before 
    operating this machine on a sloped or hilly area. If 
    the slope is greater than 15 degrees as shown on 
    the slope gauge, do not operate this machine on 
    that area or serious injury could result.
    Do:
    1.  Mow up and down slopes, not across. 
    Exercise extreme caution when changing 
    direction on slopes.
    2.  Watch for holes, ruts, bumps, rocks, or 
    other hidden objects. Uneven terrain could 
    overturn the machine. Tall grass can hide 
    obstacles.
    3.  Use slow speed. Choose a low enough 
    speed setting so that you will not have to 
    stop or shift while on the slope. Tires may 
    lose traction on slopes even though the 
    brakes are functioning properly. Always 
    keep machine in gear when going down 
    slopes to take advantage of engine braking 
    action.
    4.  Follow the manufacturer’s 
    recommendations for wheel weights or 
    counterweights to improve stability.
    5.   Use extra care with grass catchers or other 
    attachments. These can change the stability 
    of the machine.
    6.  Keep all movement on the slopes slow and 
    gradual. Do not make sudden changes in 
    speed or direction. Rapid engagement 
    or braking could cause the front of the 
    machine to lift and rapidly flip over 
    backwards which could cause serious injury.
    7.   Avoid starting or stopping on a slope. If tires 
    lose traction, disengage the blade(s) and 
    proceed slowly straight down the slope.
    Do Not: 
    1.  Do not turn on slopes unless necessary; 
    then, turn slowly and gradually downhill, if 
    possible.
    2.  Do not mow near drop-offs, ditches or 
    embankments. The mower could suddenly 
    turn over if a wheel is over the edge of a cliff, 
    ditch, or if an edge caves in.
    3.  Do not try to stabilize the machine by 
    putting your foot on the ground.
    4.  Do not use a grass catcher on steep slopes. 
    5.   Do not mow on wet grass. Reduced traction 
    could cause sliding.
    6.  Do not shift to neutral and coast downhill. 
    Over-speeding may cause the operator to 
    lose control of the machine resulting in 
    serious injury or death. 7.
      Do not tow heavy pull behind attachments 
    (e.g. loaded dump cart, lawn roller, etc.) 
    on slopes greater than 5 degrees. When 
    going down hill, the extra weight tends 
    to push the tractor and may cause you to 
    loose control (e.g. tractor may speed up, 
    braking and steering ability are reduced, 
    attachment may jack-knife and cause tractor 
    to overturn).
    Children
    1.  Tragic accidents can occur if the operator 
    is not alert to the presence of children. 
    Children are often attracted to the machine 
    and the mowing activity. They do not 
    understand the dangers. Never assume 
    that children will remain where you last saw 
    them.
    a.  Keep children out of the mowing 
    area and in watchful care of a 
    responsible adult other than the 
    operator. 
    b.  Be alert and turn machine off if a 
    child enters the area. 
    c.  Before and while backing, look 
    behind and down for small children. 
    d.  Never carry children, even with the 
    blade(s) shut off. They may fall off and 
    be seriously injured or interfere with 
    safe machine operation.
    e.  Use extreme care when approaching 
    blind corners, doorways, shrubs, 
    trees or other objects that may block 
    your vision of a child who may run 
    into the path of the machine.
    f.   To avoid back-over accidents, always 
    disengage the cutting blade(s) 
    before shifting into Reverse. If 
    equipped, the “Reverse Caution 
    Mode” should not be used when 
    children or others are around.
    g.  Keep children away from hot or 
    running engines. They can suffer 
    burns from a hot muffler. 
    h.  Remove key when machine is 
    unattended to   prevent 
    unauthorized operation.
    2.  Never allow children under 14 years of 
    age to operate this machine. Children 14 
    and over should read and understand the 
    instructions and safe operation practices in 
    this manual and on the machine and should 
    be trained and supervised by an adult.
    Towing
    1.  Tow only with a machine that has a hitch 
    designed for towing. Do not attach towed 
    equipment except at the hitch point.
    2.  Follow the manufacturers recommendation 
    for weight limits for towed equipment and 
    towing on slopes.
    3.  Never allow children or others in or on 
    towed equipment. 4. 
    On slopes, the weight of the towed 
    equipment may cause loss of traction and 
    loss of control.
    5.   Always use extra caution when towing with 
    a machine capable of making tight turns 
    (e.g. “zero-turn” ride-on mower).  Make wide 
    turns to avoid jack-knifing.
    6.  Travel slowly and allow extra distance to 
    stop.
    7.   Do not shift to neutral and coast downhill.
    Service
    Safe Handling of Gasoline:
    1.  To avoid personal injury or property 
    damage use extreme care in handling 
    gasoline. Gasoline is extremely 
    flammable and the vapors are explosive
    . 
    Serious personal injury can occur when 
    gasoline is spilled on yourself or your 
    clothes which can ignite.  Wash your skin 
    and change clothes immediately.
    a.  Use only an approved gasoline 
    container.
    b.  Never fill containers inside a vehicle 
    or on a truck or trailer bed with a 
    plastic liner. Always place containers 
    on the ground away from your 
    vehicle before filling.
    c.  When practical, remove gas-
    powered equipment from the truck 
    or trailer and refuel it on the ground. 
    If this is not possible, then refuel 
    such equipment on a trailer with a 
    portable container, rather than from 
    a gasoline dispenser nozzle.
    d.  Keep the nozzle in contact with the 
    rim of the fuel tank or container 
    opening at all times until fueling is 
    complete. Do not use a nozzle lock-
    open device.
    e.  Extinguish all cigarettes, cigars, 
    pipes and other sources of ignition.
    f.   Never fuel machine indoors.
    g.  Never remove gas cap or add fuel 
    while the engine is hot or running. 
    Allow engine to cool at least two 
    minutes before refueling.
    h.  Never over fill fuel tank. Fill tank to 
    no more than ½ inch below bottom 
    of filler neck to allow space for fuel 
    expansion.
    i.  Replace gasoline cap and tighten 
    securely.
    j.  If gasoline is spilled, wipe it off 
    the engine and equipment. Move 
    machine to another area. Wait 5 
    minutes before starting the engine. 
    k.  To reduce fire hazards, keep machine 
    free of grass, leaves, or other debris 
    build-up. Clean up oil or fuel spillage 
    and remove any fuel soaked debris. 
    SECTION 2 
    						
    							4
    l. Never store the machine or fuel 
    container inside where there is an 
    open flame, spark or pilot light as 
    on a water heater, space heater, 
    furnace, clothes dryer or other gas 
    appliances. 
    m.  Allow a machine to cool at least five 
    minutes before storing.
    General Service
    1.  Never run an engine indoors or in a poorly 
    ventilated area. Engine exhaust contains 
    carbon monoxide, an odorless, and deadly 
    gas.
    2.  Before cleaning, repairing, or inspecting, 
    make certain the blade(s) and all moving 
    parts have stopped. Disconnect the spark 
    plug wire and ground against the engine to 
    prevent unintended starting.
    3.  Periodically check to make sure the 
    blades come to complete stop within 
    approximately (5) five seconds after 
    operating the blade disengagement control. 
    If the blades do not stop within the this time 
    frame, your machine should be serviced 
    professionally by an authorized MTD Service 
    Dealer.
    4.  Check brake operation frequently as it is 
    subjected to wear during normal operation. 
    Adjust and service as required.
    5.   Check the blade(s) and engine mounting 
    bolts at frequent intervals for proper 
    tightness. Also, visually inspect blade(s) for 
    damage (e.g., excessive wear, bent, cracked).   
    Replace the blade(s) with the original 
    equipment manufacturer’s (O.E.M.) blade(s) 
    only, listed in this manual. “Use of parts 
    which do not meet the original equipment 
    specifications may lead to improper 
    performance and compromise safety!” 
    6.  Mower blades are sharp. Wrap the blade or 
    wear gloves, and use extra caution when 
    servicing them.
    7.   Keep all nuts, bolts, and screws tight to 
    be sure the equipment is in safe working 
    condition.  8. 
    Never tamper with the safety interlock 
    system or other safety devices. Check their 
    proper operation regularly.
    9.   After striking a foreign object, stop the 
    engine, disconnect the spark plug wire(s) 
    and ground against the engine. Thoroughly 
    inspect the machine for any damage. Repair 
    the damage before starting and operating.
    10.   Never attempt to make adjustments or repairs 
    to the machine while the engine is running.
    11 .   Grass catcher components and the 
    discharge cover are subject to wear and 
    damage which could expose moving parts 
    or allow objects to be thrown. For safety 
    protection, frequently check components 
    and replace immediately with original 
    equipment manufacturer’s (O.E.M.) parts 
    only, listed in this manual. “Use of parts 
    which do not meet the original equipment 
    specifications may lead to improper 
    performance and compromise safety!”
    12 .   Do not change the engine governor settings 
    or over-speed the engine. The governor 
    controls the maximum safe operating speed 
    of the engine. 
    13 .   Maintain or replace safety and instruction 
    labels, as necessary. 
    14 .   Observe proper disposal laws and 
    regulations for gas, oil, etc. to protect the 
    environment.
    15 .   According to the Consumer Products 
    Safety Commission (CPSC) and the U.S. 
    Environmental Protection Agency (EPA), 
    this product has an 
    Average Useful Life of 
    seven (7) years, or 270 hours of operation. 
    At the end of the 
    Average Useful Life have 
    the machine inspected annually by an 
    authorized service dealer to ensure that all 
    mechanical and safety systems are working 
    properly and not worn excessively. Failure 
    to do so can result in accidents, injuries or 
    death.
    Do not modify engine
    To avoid serious injury or death, do not modify 
    engine in any way. Tampering with the governor 
    setting can lead to a runaway engine and cause it 
    to operate at unsafe speeds. Never tamper with 
    factory setting of engine governor.
    Notice Regarding Emissions
    Engines which are certified to comply with 
    California and federal EPA emission regulations for 
    SORE (Small Off Road Equipment) are certified to 
    operate on regular unleaded gasoline, and may 
    include the following emission control systems: 
    Engine Modification (EM), Oxidizing Catalyst 
    (OC), Secondary Air Injection (SAI) and Three Way 
    Catalyst (TWC) if so equipped.
    When required, models are equipped with 
    low permeation fuel lines and fuel tanks for 
    evaporative emission control. California models 
    may also include a carbon canister. Please contact 
    Customer Support for information regarding the 
    evaporative emission control configuration for 
    your model.
    Spark Arrestor
    WARNING! This machine is 
    equipped with an internal 
    combustion engine and should not 
    be used on or near any unimproved 
    forest-covered, brush covered or 
    grass-covered land unless the 
    engine’s exhaust system is equipped 
    with a spark arrestor meeting 
    applicable local or state laws (if any).
    If a spark arrestor is used, it should be maintained 
    in effective working order by the operator. In the 
    State of California the above is required by law 
    (Section 4442 of the California Public Resources 
    Code). Other states may have similar laws. Federal 
    laws apply on federal lands.  
    A spark arrestor for the muffler is available through 
    your nearest engine authorized service dealer or 
    contact the service department, P.O. Box 361131 
    Cleveland, Ohio 44136-0019. 
    SECTION 2 
    						
    							5
    WARNING! Your Responsibility—Restrict the use of this power machine to persons who read, understand and follow the 
    warnings and instructions in this manual and on the machine. 
    SAVE THESE INSTRUCTIONS!
    Safety Symbols
    This page depicts and describes safety symbols that may appear on this product.  Read, understand, and follow all instructions on the machine before 
    attempting to assemble and operate.
    Symbol Description
    READ THE OPERATOR’S MANUAL(S) 
    Read, understand, and follow all instructions in the manual(s) before attempting to assemble and 
    operate
    DANGER — ROTATING BLADES  
    Never carry passengers. Never carry children, even with the blades off.
    DANGER — ROTATING BLADES  
    Always look down and behind before and while backing to avoid a back-over accident.
    DANGER — ROTATING BLADES  
    Do not put hands or feet near rotating parts or under the cutting deck. Contact with the blade(s) can 
    amputate hands and feet. Be sure blades and engine are stopped before placing hands or feet near 
    blades.
    DANGER — BYSTANDERS  
    Mowing in reverse is not recommended. Do not mow when children or others are around. Keep 
    bystanders, helpers, children and pets at least 75 feet from the machine while it is in operation .
    DANGER — THROWN OBJECTS 
    This machine may pick up and throw and objects which can cause serious personal injury. Remove 
    objects which could be thrown by the blades.
    DANGER — SLOPE OPERATION  
    Go up and down slopes, not across. Use extra caution on slopes. Do not mow slopes greater than 15 
    degrees. Avoid sudden turns. Use low speed. Do not operate machine where it could tip or slip. If 
    machine stops going uphill, stop blades and back down slowly.
    DANGER — ROTATING BLADES  
    Before leaving operator’s position, disengage blades, engage parking brake, shut off engine and 
    remove key. Keep safety devices (guards, shields, switches, etc.) in place and in working order.
    DANGER — HOT SURFACES  
    Allow machine to cool before fueling or storing.
    ma x10DANGER — HOT SURFACES  
    Do not drive through piles of dry leaves or tall dry grass. Keep machine free of debris.
    WARNING — HOT SURFACES  
    Operation of this equipment may create sparks that can start fires around dry vegetation. A spark 
    arrestor may be required. The operator should contact local fire agencies for laws or regulations 
    relating to fire prevention requirements. 
    SECTION 2 
    						
    							6
    WARNING! Slopes are a major factor related to tip-over and roll-over accidents which can result in severe injury or death. 
     Do not operate machine on slopes in excess of 15 degrees. All slopes require extra caution. If you cannot back up the slope or if you feel uneasy on it, do not mow it.  Always mow up 
    and down slopes, never across the face of slopes. 
    SECTION 2 
    						
    							7
    NOTE: This Operator’s Manual covers several models. Features may vary by model. Not all features in this manual are applicable to all models and the model 
    depicted may differ from yours. Refer to Figure 2-1 to match your transmission style; Foot Control CV T (Continuously Variable Transmission), CV T (Continuously 
    Variable Transmission) or Hydrostatic.
    Thank you for purchasing this product. It was carefully engineered to provide 
    excellent performance when properly operated and maintained. 
    Please read this entire manual prior to operating the equipment. It instructs 
    you how to safely and easily set up, operate and maintain your machine. 
    Please be sure that you, and any other persons who will operate the machine, 
    carefully follow the recommended safety practices at all times. Failure to do so 
    could result in personal injury or property damage. 
    All information in this manual is relative to the most recent product 
    information available at the time. Review this manual frequently to familiarize 
    yourself with the machine, its features and operation. Please be aware that 
    this Operator’s Manual may cover a range of product specifications for various 
    models. Characteristics and features discussed and/or illustrated in this 
    manual may not be applicable to all models. We reserve the right to change 
    product specifications, designs and equipment without notice and without 
    incurring obligation.
    If applicable, the power testing information used to establish the power rating of 
    the engine equipped on this machine can be found at www.opei.org or the engine 
    manufacturer’s web site.
    If you have any problems or questions concerning the machine, phone your 
    local authorized service dealer or contact us directly. We want to ensure your 
    complete satisfaction at all times.
    Throughout this manual, all references to right
     and left side of the machine are 
    observed from the operating position.
    Thank You
    Contents of Carton
    •  Lawn Tractor (1) • Steering Wheel (1) -- Cup Washer (1) & Hex Bolt (1) • Operator’s Manual (1)
    •  Ignition Key (2) • S e a t  (1) • Engine Operator’s Manual (1)
    •  Plastic Oil Drain Sleeve (1)  † • Dash Shroud (1) † • Fast Start Guide (1)†
    •  Oil Drain Hose (1) † • Deck Wash Nozzle (1) † • Parts/Warranty Document (1)
    •  Hood Scoop (1) † • Hose Coupler (1) † • Product Registration Card (1) †
    † — If Equipped
    Foot Control CVT(Page 9) CVT
    (Page 9) Hydrostatic
    (Page 9)
    Figure 2-1
    Assembly & Set-Up2  
    						
    							8
    Tools Required
    • Adjustable Wrench or Socket Set
    Connecting the Battery Cables
    California PROPOSITION 65 
    WARNING : Battery posts, terminals, 
    and related accessories contain lead 
    and lead compounds, chemicals 
    known to the State of California to 
    cause cancer and reproductive 
    harm. Wash hands after handling.
    CAUTION:  When attaching battery 
    cables, always connect the POSITIVE 
    (Red) wire to its terminal first, 
    followed by the NEGATIVE (Black) 
    wire.
    For shipping reasons, both battery cables on your 
    equipment may have been left disconnected from 
    the terminals at the factory. To connect the battery 
    cables, proceed as follows:
    NOTE:  The positive battery terminal is marked Pos. 
    (+). The negative battery terminal is marked Neg. (–).
    1.   Remove the plastic cover, if present, from the 
    positive battery terminal and attach the red 
    cable to the positive battery terminal (+) with 
    the bolt (a) and hex nut (b). See Figure 2-2.
    (b) (b)
    (a)(a)
    (c)
    Figure 2-2
    2.  Remove the plastic cover, if present, from the 
    negative battery terminal and attach the black 
    cable to the negative battery terminal (–) with 
    the bolt (a) and hex nut (b). See Figure 2-2.
    3.  Position the red rubber boot (c) over the 
    positive battery terminal to help protect it 
    from corrosion.
    NOTE:  If the battery is put into service after 
    the date shown on top/side of battery, charge 
    the battery as instructed in the Service section 
    your Operator’s Manual on page 8 prior to 
    operating the tractor.
    Shipping Brace Removal
    WARNING!  Make sure the tractor’s 
    engine is OFF, remove the ignition 
    key, and set the parking brake before 
    removing the shipping brace. Refer 
    to the Controls & Operations section 
    on page 8 for instructions on how to 
    set the parking brake.
    4.  Check the cutting deck for a shipping 
    brace (a) that may be holding the chute 
    def lector (b) upward for shipment. If the 
    shipping brace (a) is present, it must be 
    removed before operating the tractor. 
    Holding the chute deflector (b) fully upward, 
    remove the shipping brace (a). Lower the 
    chute deflector (b) and discard the shipping 
    brace (a). See Figure 2-3.
    (a)
    (b)
    Figure 2-3
    WARNING! The shipping brace (a) is 
    used for packaging purposes only, it 
    must be removed and discarded 
    before operating your tractor.
    WARNING! The cutting deck is 
    capable of throwing objects. Failure 
    to operate the tractor without the 
    chute deflector in the proper 
    operating position could result in 
    serious personal injury and/or 
    property damage.
    Attaching the Steering Wheel 
    1.
      If the steering wheel (a) for your tractor 
    did not come attached, the hardware for 
    attaching it has been packed within the 
    steering wheel (a), beneath the steering 
    wheel cap (b). Carefully pry OFF the steering 
    wheel cap (b) and remove the cupped 
    washer (c) and hex bolt (d).
    (d) (b)
    (a) (e)
    (c)
    Figure 2-4
    2. 
    With the wheels of the tractor pointing 
    straight forward, place the steering wheel (a) 
    over the steering shaft (e).
    3.  Place the cupped washer (c) -- cupped side 
    down -- over the steering wheel (a) and 
    secure with the hex bolt (d). See Figure 2-4.
    4.  Place the steering wheel cap (b) over the 
    center of the steering wheel (a) and push 
    downward until it “clicks” into place.
    Attaching the Seat
    If the seat for your tractor was not attached at the 
    factory, refer to the following steps.
    NOTE: For shipping reasons, seats are either 
    fastened to the tractor seat’s pivot bracket with 
    a cable tie, or mounted backward to the pivot 
    bracket. In either case, remove the seat from its 
    shipping position.
    1.  Remove the seat adjustment knob (a) from 
    the bottom of the seat (b). See Figure 2-5.
    (a)(b)
    (c)
    Figure 2-5
    2.  Align the seat (b) over the seat pivot bracket (c) 
    as shown in Figure 2-5 and fit the seat (b) onto 
    the seat pivot bracket (c) inserting the two tabs 
    on the seat (b) bottom into the slots on the seat 
    pivot bracket (c).
    3.  Slide the seat (b) rearward in the seat pivot 
    bracket (c), lining up the center rear slot in 
    the seat pivot bracket (c) with the remaining 
    hole in the seat (b) base.  See Figure 2-6.
    (b)
    (c)
    (a)
    Figure 2-6
    NOTE: Be certain the two seat tabs engage 
    the seat pivot bracket as shown in the 
    bottom right inset of Figure 2-6.
    4.  Select the desired position for the seat (b), 
    and secure with the adjustment knob (a) 
    removed in Step 1. See Figure 2-6. 
    SECTION 2 
    						
    							9
    5.  To adjust the position of the seat, remove 
    the adjustment knob (a) on the bottom 
    of the seat (b). Slide the seat (b) forward 
    or backward as desired. Reinstall the 
    adjustment knob (a). See Figure 2-6.
    Dash Shroud (If Equipped)
    There are two shroud types. One shroud for the 
    1/3/5/K/T-Style and one for the S-Style dash.
    Continue below for the 1/3/5/K/T-Style, skip ahead 
    to the S-style section for the S-style dash.
    1/3/5/K /T-Style Dash
    1.  If the dash shroud (a) was shipped loose, the 
    hardware for attaching the dash shroud (a) is 
    shipped installed in the dash (c). Remove the 
    two bolts (b) from the dash (c) . See Figure 2-7.
    (b) (a)
    (c)
    (a)
    (b)
    Figure 2-7
    2.  Mount the dash shroud (a) and align the 
    mounting holes. See Figure 2-7.
    3.  Secure the dash shroud (a) to the dash (c) 
    with the bolts (b) removed in Step 1. See 
    F i g u r e  2 -7.
    S-Style Dash
    1.  If the dash shroud (a) was shipped loose, the 
    hardware for attaching the dash shroud (a) is 
    shipped installed in the dash shroud (a) and the 
    dash (b). Remove the two bolts (c) and washers 
    (d) from the dash (g) and two bolts (e) and clips 
    (f ) from the dash shroud (b). See Figure 2-8.
    (g)
    (b)
    (a)
    (c) (c)
    (d) (d)
    (e) (e)
    (f) (f)
    Figure 2-8
    2.  Mount the dash shroud (a) and align the 
    mounting holes. Using the bolts (c/e), 
    washers (d) and clips (f ) install the dash 
    shroud (a) and snug the bolts (c) so that the 
    dash shroud (a) can be adjusted.
    3. Close the hood and align the dash shroud 
    (a) to the hood (g) leaving a uniform gap 
    between the hood (g) and the dash shroud (a).
    4.  Raise the hood (g) and tighten the bolts (c/e) 
    that hold the dash shroud (a) on the dash (b). 
    Tire Pressure
    WARNING! Equal tire pressure 
    should be maintained at all times. 
    Never exceed the maximum 
    inflation pressure shown on the 
    sidewall of the tire.
    The recommended operating tire pressure is:
    •  Approximately 10 psi for the rear tires 
    •  Approximately 14 psi for the front tires
    IMPORTANT: Refer to the tire sidewall for exact 
    tire manufacturer’s recommended or maximum 
    psi. Do not overinflate. Uneven tire pressure could 
    cause the cutting deck to mow unevenly.
    Gas & Oil Fill-up
    Oil
    IMPORTANT: Your tractor is shipped with motor 
    oil in the engine. However, you MUST check the oil 
    level before operating. Be careful not to overfill.
    Service and check the engine oil as instructed 
    in the Engine Operator’s Manual. Read the 
    instructions carefully.
    Gasoline
    The gasoline tank is located under the hood. Do 
    not overfill. 
    WARNING!  Use extreme care when 
    handling gasoline. Gasoline is 
    extremely flammable and the vapors 
    are explosive. Never fuel machine 
    indoors or while the engine is hot or 
    running. Extinguish cigarettes, cigars, 
    pipes, and other sources of ignition.
    NOTE  : Purchase gasoline in small quantities. Do not 
    use gasoline left over from the previous season, to 
    minimize gum deposits in the fuel system.
    •  This engine is certified to operate on 
    unleaded gasoline. For best results, fill the 
    fuel tank with only clean, fresh, unleaded 
    gasoline with a pump sticker octane rating 
    of 87 or higher.
    •  Gasohol (up to 10% ethyl alcohol, 90% 
    unleaded gasoline by volume) is an 
    approved fuel. Other gasoline/alcohol 
    blends, such as E85, are not approved.
    •  Methyl Tertiary Butyl Ether (MTBE) and 
    unleaded gasoline blends (up to a maximum 
    of 15% MTBE by volume) are approved 
    fuels. Other gasoline/ether blends are not 
    approved.
    •  Fill fuel tank outdoors or in well-ventilated 
    area.
    •  Never remove gas cap or add fuel while the 
    engine is hot or running. Allow engine to 
    cool at least two minutes before refueling.
    •  If gasoline is spilled, wipe it off the engine and 
    equipment. Move machine to another area. 
    Wait five minutes before starting the engine.
    To Add Gasoline
    Refer to Figure 2-1 and proceed to your applicable 
    model for your gas tank.
    Hydrostatic Models
    1.  Turn the engine OFF and let the engine cool 
    at least two minutes before removing the 
    fuel cap. The gasoline tank is located under 
    the hood. Remove the fuel cap by turning it 
    counter-clockwise. 
    2.  Fill the fuel tank with gasoline. Use only 
    clean, fresh (no more than 30 days old), 
    unleaded gasoline. Fill tank to the base 
    of the filler neck to allow space for fuel 
    expansion. DO NOT TOP OFF THE TANK 
    WITH FUEL. See Figure 2-9.
    Figure 2-9
    3.  Reinstall the fuel cap.
    STOP
    STOP!  Continue to Setting the Deck 
    Gauge Wheels (If Equipped) on 
    page 9.
     
    Foot Control CVT Models & CVT Models
    1.   Turn the engine OFF and let engine cool 
    at least two minutes before removing the 
    fuel cap. The gasoline tank is located under 
    the hood. Remove the fuel cap by turning it 
    counter-clockwise. 
    2.  Fill the fuel tank with gasoline. Use only 
    clean, fresh (no more than 30 days old), 
    unleaded gasoline. Fill tank to no more 
    than 1⁄2 ” below bottom of filler neck to allow 
    space for fuel expansion. See Figure 2-10.
    Figure 2-10
    3.  Reinstall the fuel cap.
    IMPORTANT:  Do not overfill the tank. Fill 
    tank to no more than 1 ⁄2 ” below bottom of  
    SECTION 2 
    						
    							10
    filler neck to allow space for fuel expansion. 
    See Figure 2-10. 
    STOP
    STOP! Continue to Setting the Deck 
    Gauge Wheels (If Equipped) on 
    p age 10.
     
    Setting the Deck Gauge Wheels 
    (If Equipped)
    Move the tractor to a firm and level surface, 
    preferably pavement, and proceed as follows:
    1.   Select the height position of the cutting 
    deck by placing the deck lift lever in the 
    normally desired mowing height setting 
    (there are six different cutting height 
    notches on the right fender).
    2.  Check the deck gauge wheels for contact 
    or excessive clearance with the surface 
    below. The deck gauge wheels should have 
    between ¼” and ½” clearance above the 
    ground.
    If the gauge wheels have excessive clearance or 
    contact with the surface, adjust as follows: a. Raise the deck lift handle to its 
    highest setting.
    b.  Remove the front and rear deck 
    gauge wheels (a) by removing the 
    lock nuts (b) and shoulder screws (c) 
    which secure them to the deck. See 
    F i g u r e  2 -11 .
    (b)
    (a)
    (c)
    Figure 2-11
    c.  Place the deck lift lever in the desired 
    mowing height setting.
    d.  Reinsert the shoulder screws (c) 
    into the index hole that leaves 
    approximately ½” between the 
    bottom of the deck guage wheel (a)
    and the pavement. Secure in place 
    with the lock nuts (c).
    Refer to Leveling the Deck in the Service section 
    on page 10 of this manual for more detailed 
    instructions regarding various deck adjustments.
    Attaching the Hood Scoop (If Equipped)
    On some tractors, a hood scoop may be included. 
    If the hood scoop was not installed on the hood of 
    your tractor at the factory, refer to the following 
    steps to install the hood scoop:
    1.   Cut the cable ties securing the hood scoop 
    to the tractor.
    2.  Remove the four screws pre-installed in the 
    hood scoop and retain for Step 4.
    3.  Snap the hood scoop into place using the 
    hood as your guide. See Figure 2-12.
    Figure 2-12
    4.  Install the hood scoop onto the hood of the 
    tractor and secure from the underside using 
    the four screws removed in Step 2.
    Moving the Tractor Manually
    Refer to Figure 2-1 and proceed to your applicable 
    model.
    Hydrostatic Models
    Hydrostatic models are equipped with a 
    hydrostatic relief valve when it is necessary to 
    move the tractor manually. Activating this valve 
    forces the fluid in the transmission to bypass 
    its normal route, allowing the rear tires to 
    “freewheel.” To engage the hydrostatic relief valve, 
    proceed as follows:
    1.  Locate the hydrostatic bypass rod in the rear 
    of the tractor. See Figure 2-13.
    Figure 2-13 2. 
    Pull the hydrostatic bypass rod outward, 
    then down, to lock it in place.
    NOTE: The transmission will NOT engage 
    when the hydrostatic bypass rod is pulled 
    out. Return the rod to its normal position 
    prior to operating the tractor.
    IMPORTANT: Never attempt to move the 
    tractor manually without first engaging 
    the hydrostatic relief valve. Doing so will 
    result in serious damage to the tractor’s 
    transmission.
    STOP
    STOP!  Continue to Controls & 
    Operations section page 10.  
     
    Foot Control CVT & CVT Models
    CV T models can be placed in the NEUTRAL (N)
    position when it is necessary to move the tractor 
    manually. To move the tractor manually, place the 
    shift lever in the NEUTRAL (N) position.
    STOP
    STOP!  Continue to Controls & 
    Operations section page 10.  
      
    SECTION 2 
    						
    All Troy-Bilt manuals Comments (0)