Troy-Bilt Pony 175 Manual
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WARNING READ AND FOLLOW ALL SAFETY RULES AND INSTRUCTIONS IN THIS MANUAL BEFORE ATTEMPTING TO OPERATE THIS MACHINE. FAILURE TO COMPLY WITH THESE INSTRUCTIONS MAY RESULT IN PERSONAL INJURY. Form No. 769-11949A (December 9, 2016) Safe Operation Practices ........................................2 Assembly & Set-Up .................................................. 7 Controls & Operation ............................................. 11Service ..................................................................... 15 Troubleshooting .................................................... 20 Parts/Warranty .............. See Separate Supplement Table of Contents NOTE: This Operator’s Manual covers several models. Features may vary by model. Not all features in this manual are applicable to all models and the model depicted may differ from yours. Lawn Tractor Safe Operation Practices
2 WARNING! This symbol points out important safety instructions which, if not followed, could endanger the personal safety and/or property of yourself and others. Read and follow all instructions in this manual before attempting to operate this machine. Failure to comply with these instructions may result in personal injury. When you see this symbol. HEED ITS WARNING! DANGER! This machine was built to be operated according to the safe operation practices in this manual. As with any type of power equipment, carelessness or error on the part of the operator can result in serious injury. This machine is capable of amputating hands and feet and throwing objects. Failure to observe the following safety instructions could result in serious injury or death. CALIFORNIA PROPOSITION 65 WARNING! Engine Exhaust, some of its constituents, and certain vehicle components contain or emit chemicals known to State of California to cause cancer and birth defects or other reproductive harm. WARNING! Battery posts, terminals, and related accessories contain lead and lead compounds, chemicals known to the State of California to cause cancer and reproductive harm. Wash hands after handling General Operation 1. Read, understand, and follow all instructions on the machine and in the manual(s) before attempting to assemble and operate. Keep this manual in a safe place for future and regular reference and for ordering replacement parts. 2. Be familiar with all controls and their proper operation. Know how to stop the machine and disengage them quickly. 3. Never allow children under 14 years of age to operate this machine. Children 14 and over should read and understand the instructions and safe operation practices in this manual and on the machine and should be trained and supervised by an adult. 4. Never allow adults to operate this machine without proper instruction. 5. To help avoid blade contact or a thrown object injury, keep bystanders, helpers, children and pets at least 75 feet from the machine while it is in operation. Stop machine if anyone enters the area. 6. Thoroughly inspect the area where the equipment is to be used. Remove all stones, sticks, wire, bones, toys, and other foreign objects which could be picked up and thrown by the blade(s). Thrown objects can cause serious personal injury. 7. Plan your mowing pattern to avoid discharge of material toward roads, sidewalks, bystanders and the like. Also, avoid discharging material against a wall or obstruction which may cause discharged material to ricochet back toward the operator. 8. Always wear safety glasses or safety goggles during operation and while performing an adjustment or repair to protect your eyes. Thrown objects which ricochet can cause serious injury to the eyes. 9. Wear sturdy, rough-soled work shoes and close-fitting slacks and shirts. Loose fitting clothes and jewelry can be caught in movable parts. Never operate this machine in bare feet or sandals. 10. For extended use of this product, hearing protection is recommended. 11 . Be aware of the mower and attachment discharge direction and do not point it at anyone. Do not operate the mower without the discharge cover or entire grass catcher in its proper place. 12 . Do not put hands or feet near rotating parts or under the cutting deck. Contact with the blade(s) can amputate hands and feet. 13 . A missing or damaged discharge cover can cause blade contact or thrown object injuries. 14 . Stop the blade(s) when crossing gravel drives, walks, or roads and while not cutting grass. 15 . Watch for traffic when operating near or crossing roadways. This machine is not intended for use on any public roadway. 16 . Do not operate the machine while under the influence of alcohol or drugs. 17. Mow only in daylight or good artificial light. 18 . Never carry passengers. 19. Disengage blade(s) before shifting into reverse. Back up slowly. Always look down and behind before and while backing to avoid a back-over accident. 20. Slow down before turning. Operate the machine smoothly. Avoid erratic operation and excessive speed. 21. Disengage blade(s), set parking brake, stop engine and wait until the blade(s) come to a complete stop before removing grass catcher, emptying grass, unclogging chute, removing any grass or debris, or making any adjustments. 22. Never leave a running machine unattended. Always turn off blade(s), place transmission in neutral, set parking brake, stop engine and remove key before dismounting. 23. Use extra care when loading or unloading the machine into a trailer or truck. This machine should not be driven up or down ramp(s), because the machine could tip over, causing serious personal injury. The machine must be pushed manually on ramp(s) to load or unload properly. 24. Muffler and engine become hot and can cause a burn. Do not touch. 25. Check overhead clearances carefully before driving under low hanging tree branches, wires, door openings etc., where the operator may be struck or pulled from the machine, which could result in serious injur y. 26. Disengage all attachment clutches, depress the brake pedal completely and shift into neutral before attempting to start engine. 2 7. Your machine is designed to cut normal residential grass of a height no more than 10”. Do not attempt to mow through unusually tall, dry grass (e.g., pasture) or piles of dry leaves. Dry grass or leaves may contact the engine exhaust and/or build up on the mower deck presenting a potential fire hazard. 28. Use only accessories and attachments approved for this machine by the machine manufacturer. Read, understand and follow all instructions provided with the approved accessory or attachment. 29. Data indicates that operators, age 60 years and above, are involved in a large percentage of riding mower-related injuries. These operators should evaluate their ability to operate the riding mower safely enough to protect themselves and others from serious injury. Important Safe Operation Practices2
3 30. If situations occur which are not covered in this manual, use care and good judgment. Contact your customer service representative for assistance. Slope Operation Slopes are a major factor related to loss of control and tip-over accidents which can result in severe injury or death. All slopes require extra caution. If you cannot back up the slope or if you feel uneasy on it, do not mow it. For your safety, use the slope gauge included as part of this manual to measure slopes before operating this machine on a sloped or hilly area. If the slope is greater than 15 degrees as shown on the slope gauge, do not operate this machine on that area or serious injury could result. Do: 1. Mow up and down slopes, not across. Exercise extreme caution when changing direction on slopes. 2. Watch for holes, ruts, bumps, rocks, or other hidden objects. Uneven terrain could overturn the machine. Tall grass can hide obstacles. 3. Use slow speed. Choose a low enough speed setting so that you will not have to stop or shift while on the slope. Tires may lose traction on slopes even though the brakes are functioning properly. Always keep machine in gear when going down slopes to take advantage of engine braking action. 4. Follow the manufacturer’s recommendations for wheel weights or counterweights to improve stability. 5. Use extra care with grass catchers or other attachments. These can change the stability of the machine. 6. Keep all movement on the slopes slow and gradual. Do not make sudden changes in speed or direction. Rapid engagement or braking could cause the front of the machine to lift and rapidly flip over backwards which could cause serious injury. 7. Avoid starting or stopping on a slope. If tires lose traction, disengage the blade(s) and proceed slowly straight down the slope. Do Not: 1. Do not turn on slopes unless necessary; then, turn slowly and gradually downhill, if possible. 2. Do not mow near drop-offs, ditches or embankments. The mower could suddenly turn over if a wheel is over the edge of a cliff, ditch, or if an edge caves in. 3. Do not try to stabilize the machine by putting your foot on the ground. 4. Do not use a grass catcher on steep slopes. 5. Do not mow on wet grass. Reduced traction could cause sliding. 6. Do not shift to neutral and coast downhill. Over-speeding may cause the operator to lose control of the machine resulting in serious injury or death. 7. Do not tow heavy pull behind attachments (e.g. loaded dump cart, lawn roller, etc.) on slopes greater than 5 degrees. When going down hill, the extra weight tends to push the tractor and may cause you to loose control (e.g. tractor may speed up, braking and steering ability are reduced, attachment may jack-knife and cause tractor to overturn). Children 1. Tragic accidents can occur if the operator is not alert to the presence of children. Children are often attracted to the machine and the mowing activity. They do not understand the dangers. Never assume that children will remain where you last saw them. a. Keep children out of the mowing area and in watchful care of a responsible adult other than the operator. b. Be alert and turn machine off if a child enters the area. c. Before and while backing, look behind and down for small children. d. Never carry children, even with the blade(s) shut off. They may fall off and be seriously injured or interfere with safe machine operation. e. Use extreme care when approaching blind corners, doorways, shrubs, trees or other objects that may block your vision of a child who may run into the path of the machine. f. To avoid back-over accidents, always disengage the cutting blade(s) before shifting into Reverse. If equipped, the “Reverse Caution Mode” should not be used when children or others are around. g. Keep children away from hot or running engines. They can suffer burns from a hot muffler. h. Remove key when machine is unattended to prevent unauthorized operation. 2. Never allow children under 14 years of age to operate this machine. Children 14 and over should read and understand the instructions and safe operation practices in this manual and on the machine and should be trained and supervised by an adult. Towing 1. Tow only with a machine that has a hitch designed for towing. Do not attach towed equipment except at the hitch point. 2. Follow the manufacturers recommendation for weight limits for towed equipment and towing on slopes. 3. Never allow children or others in or on towed equipment. 4. On slopes, the weight of the towed equipment may cause loss of traction and loss of control. 5. Always use extra caution when towing with a machine capable of making tight turns (e.g. “zero-turn” ride-on mower). Make wide turns to avoid jack-knifing. 6. Travel slowly and allow extra distance to stop. 7. Do not shift to neutral and coast downhill. Service Safe Handling of Gasoline: 1. To avoid personal injury or property damage use extreme care in handling gasoline. Gasoline is extremely flammable and the vapors are explosive . Serious personal injury can occur when gasoline is spilled on yourself or your clothes which can ignite. Wash your skin and change clothes immediately. a. Use only an approved gasoline container. b. Never fill containers inside a vehicle or on a truck or trailer bed with a plastic liner. Always place containers on the ground away from your vehicle before filling. c. When practical, remove gas- powered equipment from the truck or trailer and refuel it on the ground. If this is not possible, then refuel such equipment on a trailer with a portable container, rather than from a gasoline dispenser nozzle. d. Keep the nozzle in contact with the rim of the fuel tank or container opening at all times until fueling is complete. Do not use a nozzle lock- open device. e. Extinguish all cigarettes, cigars, pipes and other sources of ignition. f. Never fuel machine indoors. g. Never remove gas cap or add fuel while the engine is hot or running. Allow engine to cool at least two minutes before refueling. h. Never over fill fuel tank. Fill tank to no more than ½ inch below bottom of filler neck to allow space for fuel expansion. i. Replace gasoline cap and tighten securely. j. If gasoline is spilled, wipe it off the engine and equipment. Move machine to another area. Wait 5 minutes before starting the engine. k. To reduce fire hazards, keep machine free of grass, leaves, or other debris build-up. Clean up oil or fuel spillage and remove any fuel soaked debris. SECTION 2
4 l. Never store the machine or fuel container inside where there is an open flame, spark or pilot light as on a water heater, space heater, furnace, clothes dryer or other gas appliances. m. Allow a machine to cool at least five minutes before storing. General Service 1. Never run an engine indoors or in a poorly ventilated area. Engine exhaust contains carbon monoxide, an odorless, and deadly gas. 2. Before cleaning, repairing, or inspecting, make certain the blade(s) and all moving parts have stopped. Disconnect the spark plug wire and ground against the engine to prevent unintended starting. 3. Periodically check to make sure the blades come to complete stop within approximately (5) five seconds after operating the blade disengagement control. If the blades do not stop within the this time frame, your machine should be serviced professionally by an authorized MTD Service Dealer. 4. Check brake operation frequently as it is subjected to wear during normal operation. Adjust and service as required. 5. Check the blade(s) and engine mounting bolts at frequent intervals for proper tightness. Also, visually inspect blade(s) for damage (e.g., excessive wear, bent, cracked). Replace the blade(s) with the original equipment manufacturer’s (O.E.M.) blade(s) only, listed in this manual. “Use of parts which do not meet the original equipment specifications may lead to improper performance and compromise safety!” 6. Mower blades are sharp. Wrap the blade or wear gloves, and use extra caution when servicing them. 7. Keep all nuts, bolts, and screws tight to be sure the equipment is in safe working condition. 8. Never tamper with the safety interlock system or other safety devices. Check their proper operation regularly. 9. After striking a foreign object, stop the engine, disconnect the spark plug wire(s) and ground against the engine. Thoroughly inspect the machine for any damage. Repair the damage before starting and operating. 10. Never attempt to make adjustments or repairs to the machine while the engine is running. 11 . Grass catcher components and the discharge cover are subject to wear and damage which could expose moving parts or allow objects to be thrown. For safety protection, frequently check components and replace immediately with original equipment manufacturer’s (O.E.M.) parts only, listed in this manual. “Use of parts which do not meet the original equipment specifications may lead to improper performance and compromise safety!” 12 . Do not change the engine governor settings or over-speed the engine. The governor controls the maximum safe operating speed of the engine. 13 . Maintain or replace safety and instruction labels, as necessary. 14 . Observe proper disposal laws and regulations for gas, oil, etc. to protect the environment. 15 . According to the Consumer Products Safety Commission (CPSC) and the U.S. Environmental Protection Agency (EPA), this product has an Average Useful Life of seven (7) years, or 270 hours of operation. At the end of the Average Useful Life have the machine inspected annually by an authorized service dealer to ensure that all mechanical and safety systems are working properly and not worn excessively. Failure to do so can result in accidents, injuries or death. Do not modify engine To avoid serious injury or death, do not modify engine in any way. Tampering with the governor setting can lead to a runaway engine and cause it to operate at unsafe speeds. Never tamper with factory setting of engine governor. Notice Regarding Emissions Engines which are certified to comply with California and federal EPA emission regulations for SORE (Small Off Road Equipment) are certified to operate on regular unleaded gasoline, and may include the following emission control systems: Engine Modification (EM), Oxidizing Catalyst (OC), Secondary Air Injection (SAI) and Three Way Catalyst (TWC) if so equipped. When required, models are equipped with low permeation fuel lines and fuel tanks for evaporative emission control. California models may also include a carbon canister. Please contact Customer Support for information regarding the evaporative emission control configuration for your model. Spark Arrestor WARNING! This machine is equipped with an internal combustion engine and should not be used on or near any unimproved forest-covered, brush covered or grass-covered land unless the engine’s exhaust system is equipped with a spark arrestor meeting applicable local or state laws (if any). If a spark arrestor is used, it should be maintained in effective working order by the operator. In the State of California the above is required by law (Section 4442 of the California Public Resources Code). Other states may have similar laws. Federal laws apply on federal lands. A spark arrestor for the muffler is available through your nearest engine authorized service dealer or contact the service department, P.O. Box 361131 Cleveland, Ohio 44136-0019. SECTION 2
5 WARNING! Your Responsibility—Restrict the use of this power machine to persons who read, understand and follow the warnings and instructions in this manual and on the machine. SAVE THESE INSTRUCTIONS! Safety Symbols This page depicts and describes safety symbols that may appear on this product. Read, understand, and follow all instructions on the machine before attempting to assemble and operate. Symbol Description READ THE OPERATOR’S MANUAL(S) Read, understand, and follow all instructions in the manual(s) before attempting to assemble and operate DANGER — ROTATING BLADES Never carry passengers. Never carry children, even with the blades off. DANGER — ROTATING BLADES Always look down and behind before and while backing to avoid a back-over accident. DANGER — ROTATING BLADES Do not put hands or feet near rotating parts or under the cutting deck. Contact with the blade(s) can amputate hands and feet. Be sure blades and engine are stopped before placing hands or feet near blades. DANGER — BYSTANDERS Mowing in reverse is not recommended. Do not mow when children or others are around. Keep bystanders, helpers, children and pets at least 75 feet from the machine while it is in operation . DANGER — THROWN OBJECTS This machine may pick up and throw and objects which can cause serious personal injury. Remove objects which could be thrown by the blades. DANGER — SLOPE OPERATION Go up and down slopes, not across. Use extra caution on slopes. Do not mow slopes greater than 15 degrees. Avoid sudden turns. Use low speed. Do not operate machine where it could tip or slip. If machine stops going uphill, stop blades and back down slowly. DANGER — ROTATING BLADES Before leaving operator’s position, disengage blades, engage parking brake, shut off engine and remove key. Keep safety devices (guards, shields, switches, etc.) in place and in working order. DANGER — HOT SURFACES Allow machine to cool before fueling or storing. ma x10DANGER — HOT SURFACES Do not drive through piles of dry leaves or tall dry grass. Keep machine free of debris. WARNING — HOT SURFACES Operation of this equipment may create sparks that can start fires around dry vegetation. A spark arrestor may be required. The operator should contact local fire agencies for laws or regulations relating to fire prevention requirements. SECTION 2
6 WARNING! Slopes are a major factor related to tip-over and roll-over accidents which can result in severe injury or death. Do not operate machine on slopes in excess of 15 degrees. All slopes require extra caution. If you cannot back up the slope or if you feel uneasy on it, do not mow it. Always mow up and down slopes, never across the face of slopes. SECTION 2
7 NOTE: This Operator’s Manual covers several models. Features may vary by model. Not all features in this manual are applicable to all models and the model depicted may differ from yours. Refer to Figure 2-1 to match your transmission style; Foot Control CV T (Continuously Variable Transmission), CV T (Continuously Variable Transmission) or Hydrostatic. Thank you for purchasing this product. It was carefully engineered to provide excellent performance when properly operated and maintained. Please read this entire manual prior to operating the equipment. It instructs you how to safely and easily set up, operate and maintain your machine. Please be sure that you, and any other persons who will operate the machine, carefully follow the recommended safety practices at all times. Failure to do so could result in personal injury or property damage. All information in this manual is relative to the most recent product information available at the time. Review this manual frequently to familiarize yourself with the machine, its features and operation. Please be aware that this Operator’s Manual may cover a range of product specifications for various models. Characteristics and features discussed and/or illustrated in this manual may not be applicable to all models. We reserve the right to change product specifications, designs and equipment without notice and without incurring obligation. If applicable, the power testing information used to establish the power rating of the engine equipped on this machine can be found at www.opei.org or the engine manufacturer’s web site. If you have any problems or questions concerning the machine, phone your local authorized service dealer or contact us directly. We want to ensure your complete satisfaction at all times. Throughout this manual, all references to right and left side of the machine are observed from the operating position. Thank You Contents of Carton • Lawn Tractor (1) • Steering Wheel (1) -- Cup Washer (1) & Hex Bolt (1) • Operator’s Manual (1) • Ignition Key (2) • S e a t (1) • Engine Operator’s Manual (1) • Plastic Oil Drain Sleeve (1) † • Dash Shroud (1) † • Fast Start Guide (1)† • Oil Drain Hose (1) † • Deck Wash Nozzle (1) † • Parts/Warranty Document (1) • Hood Scoop (1) † • Hose Coupler (1) † • Product Registration Card (1) † † — If Equipped Foot Control CVT(Page 9) CVT (Page 9) Hydrostatic (Page 9) Figure 2-1 Assembly & Set-Up2
8 Tools Required • Adjustable Wrench or Socket Set Connecting the Battery Cables California PROPOSITION 65 WARNING : Battery posts, terminals, and related accessories contain lead and lead compounds, chemicals known to the State of California to cause cancer and reproductive harm. Wash hands after handling. CAUTION: When attaching battery cables, always connect the POSITIVE (Red) wire to its terminal first, followed by the NEGATIVE (Black) wire. For shipping reasons, both battery cables on your equipment may have been left disconnected from the terminals at the factory. To connect the battery cables, proceed as follows: NOTE: The positive battery terminal is marked Pos. (+). The negative battery terminal is marked Neg. (–). 1. Remove the plastic cover, if present, from the positive battery terminal and attach the red cable to the positive battery terminal (+) with the bolt (a) and hex nut (b). See Figure 2-2. (b) (b) (a)(a) (c) Figure 2-2 2. Remove the plastic cover, if present, from the negative battery terminal and attach the black cable to the negative battery terminal (–) with the bolt (a) and hex nut (b). See Figure 2-2. 3. Position the red rubber boot (c) over the positive battery terminal to help protect it from corrosion. NOTE: If the battery is put into service after the date shown on top/side of battery, charge the battery as instructed in the Service section your Operator’s Manual on page 8 prior to operating the tractor. Shipping Brace Removal WARNING! Make sure the tractor’s engine is OFF, remove the ignition key, and set the parking brake before removing the shipping brace. Refer to the Controls & Operations section on page 8 for instructions on how to set the parking brake. 4. Check the cutting deck for a shipping brace (a) that may be holding the chute def lector (b) upward for shipment. If the shipping brace (a) is present, it must be removed before operating the tractor. Holding the chute deflector (b) fully upward, remove the shipping brace (a). Lower the chute deflector (b) and discard the shipping brace (a). See Figure 2-3. (a) (b) Figure 2-3 WARNING! The shipping brace (a) is used for packaging purposes only, it must be removed and discarded before operating your tractor. WARNING! The cutting deck is capable of throwing objects. Failure to operate the tractor without the chute deflector in the proper operating position could result in serious personal injury and/or property damage. Attaching the Steering Wheel 1. If the steering wheel (a) for your tractor did not come attached, the hardware for attaching it has been packed within the steering wheel (a), beneath the steering wheel cap (b). Carefully pry OFF the steering wheel cap (b) and remove the cupped washer (c) and hex bolt (d). (d) (b) (a) (e) (c) Figure 2-4 2. With the wheels of the tractor pointing straight forward, place the steering wheel (a) over the steering shaft (e). 3. Place the cupped washer (c) -- cupped side down -- over the steering wheel (a) and secure with the hex bolt (d). See Figure 2-4. 4. Place the steering wheel cap (b) over the center of the steering wheel (a) and push downward until it “clicks” into place. Attaching the Seat If the seat for your tractor was not attached at the factory, refer to the following steps. NOTE: For shipping reasons, seats are either fastened to the tractor seat’s pivot bracket with a cable tie, or mounted backward to the pivot bracket. In either case, remove the seat from its shipping position. 1. Remove the seat adjustment knob (a) from the bottom of the seat (b). See Figure 2-5. (a)(b) (c) Figure 2-5 2. Align the seat (b) over the seat pivot bracket (c) as shown in Figure 2-5 and fit the seat (b) onto the seat pivot bracket (c) inserting the two tabs on the seat (b) bottom into the slots on the seat pivot bracket (c). 3. Slide the seat (b) rearward in the seat pivot bracket (c), lining up the center rear slot in the seat pivot bracket (c) with the remaining hole in the seat (b) base. See Figure 2-6. (b) (c) (a) Figure 2-6 NOTE: Be certain the two seat tabs engage the seat pivot bracket as shown in the bottom right inset of Figure 2-6. 4. Select the desired position for the seat (b), and secure with the adjustment knob (a) removed in Step 1. See Figure 2-6. SECTION 2
9 5. To adjust the position of the seat, remove the adjustment knob (a) on the bottom of the seat (b). Slide the seat (b) forward or backward as desired. Reinstall the adjustment knob (a). See Figure 2-6. Dash Shroud (If Equipped) There are two shroud types. One shroud for the 1/3/5/K/T-Style and one for the S-Style dash. Continue below for the 1/3/5/K/T-Style, skip ahead to the S-style section for the S-style dash. 1/3/5/K /T-Style Dash 1. If the dash shroud (a) was shipped loose, the hardware for attaching the dash shroud (a) is shipped installed in the dash (c). Remove the two bolts (b) from the dash (c) . See Figure 2-7. (b) (a) (c) (a) (b) Figure 2-7 2. Mount the dash shroud (a) and align the mounting holes. See Figure 2-7. 3. Secure the dash shroud (a) to the dash (c) with the bolts (b) removed in Step 1. See F i g u r e 2 -7. S-Style Dash 1. If the dash shroud (a) was shipped loose, the hardware for attaching the dash shroud (a) is shipped installed in the dash shroud (a) and the dash (b). Remove the two bolts (c) and washers (d) from the dash (g) and two bolts (e) and clips (f ) from the dash shroud (b). See Figure 2-8. (g) (b) (a) (c) (c) (d) (d) (e) (e) (f) (f) Figure 2-8 2. Mount the dash shroud (a) and align the mounting holes. Using the bolts (c/e), washers (d) and clips (f ) install the dash shroud (a) and snug the bolts (c) so that the dash shroud (a) can be adjusted. 3. Close the hood and align the dash shroud (a) to the hood (g) leaving a uniform gap between the hood (g) and the dash shroud (a). 4. Raise the hood (g) and tighten the bolts (c/e) that hold the dash shroud (a) on the dash (b). Tire Pressure WARNING! Equal tire pressure should be maintained at all times. Never exceed the maximum inflation pressure shown on the sidewall of the tire. The recommended operating tire pressure is: • Approximately 10 psi for the rear tires • Approximately 14 psi for the front tires IMPORTANT: Refer to the tire sidewall for exact tire manufacturer’s recommended or maximum psi. Do not overinflate. Uneven tire pressure could cause the cutting deck to mow unevenly. Gas & Oil Fill-up Oil IMPORTANT: Your tractor is shipped with motor oil in the engine. However, you MUST check the oil level before operating. Be careful not to overfill. Service and check the engine oil as instructed in the Engine Operator’s Manual. Read the instructions carefully. Gasoline The gasoline tank is located under the hood. Do not overfill. WARNING! Use extreme care when handling gasoline. Gasoline is extremely flammable and the vapors are explosive. Never fuel machine indoors or while the engine is hot or running. Extinguish cigarettes, cigars, pipes, and other sources of ignition. NOTE : Purchase gasoline in small quantities. Do not use gasoline left over from the previous season, to minimize gum deposits in the fuel system. • This engine is certified to operate on unleaded gasoline. For best results, fill the fuel tank with only clean, fresh, unleaded gasoline with a pump sticker octane rating of 87 or higher. • Gasohol (up to 10% ethyl alcohol, 90% unleaded gasoline by volume) is an approved fuel. Other gasoline/alcohol blends, such as E85, are not approved. • Methyl Tertiary Butyl Ether (MTBE) and unleaded gasoline blends (up to a maximum of 15% MTBE by volume) are approved fuels. Other gasoline/ether blends are not approved. • Fill fuel tank outdoors or in well-ventilated area. • Never remove gas cap or add fuel while the engine is hot or running. Allow engine to cool at least two minutes before refueling. • If gasoline is spilled, wipe it off the engine and equipment. Move machine to another area. Wait five minutes before starting the engine. To Add Gasoline Refer to Figure 2-1 and proceed to your applicable model for your gas tank. Hydrostatic Models 1. Turn the engine OFF and let the engine cool at least two minutes before removing the fuel cap. The gasoline tank is located under the hood. Remove the fuel cap by turning it counter-clockwise. 2. Fill the fuel tank with gasoline. Use only clean, fresh (no more than 30 days old), unleaded gasoline. Fill tank to the base of the filler neck to allow space for fuel expansion. DO NOT TOP OFF THE TANK WITH FUEL. See Figure 2-9. Figure 2-9 3. Reinstall the fuel cap. STOP STOP! Continue to Setting the Deck Gauge Wheels (If Equipped) on page 9. Foot Control CVT Models & CVT Models 1. Turn the engine OFF and let engine cool at least two minutes before removing the fuel cap. The gasoline tank is located under the hood. Remove the fuel cap by turning it counter-clockwise. 2. Fill the fuel tank with gasoline. Use only clean, fresh (no more than 30 days old), unleaded gasoline. Fill tank to no more than 1⁄2 ” below bottom of filler neck to allow space for fuel expansion. See Figure 2-10. Figure 2-10 3. Reinstall the fuel cap. IMPORTANT: Do not overfill the tank. Fill tank to no more than 1 ⁄2 ” below bottom of SECTION 2
10 filler neck to allow space for fuel expansion. See Figure 2-10. STOP STOP! Continue to Setting the Deck Gauge Wheels (If Equipped) on p age 10. Setting the Deck Gauge Wheels (If Equipped) Move the tractor to a firm and level surface, preferably pavement, and proceed as follows: 1. Select the height position of the cutting deck by placing the deck lift lever in the normally desired mowing height setting (there are six different cutting height notches on the right fender). 2. Check the deck gauge wheels for contact or excessive clearance with the surface below. The deck gauge wheels should have between ¼” and ½” clearance above the ground. If the gauge wheels have excessive clearance or contact with the surface, adjust as follows: a. Raise the deck lift handle to its highest setting. b. Remove the front and rear deck gauge wheels (a) by removing the lock nuts (b) and shoulder screws (c) which secure them to the deck. See F i g u r e 2 -11 . (b) (a) (c) Figure 2-11 c. Place the deck lift lever in the desired mowing height setting. d. Reinsert the shoulder screws (c) into the index hole that leaves approximately ½” between the bottom of the deck guage wheel (a) and the pavement. Secure in place with the lock nuts (c). Refer to Leveling the Deck in the Service section on page 10 of this manual for more detailed instructions regarding various deck adjustments. Attaching the Hood Scoop (If Equipped) On some tractors, a hood scoop may be included. If the hood scoop was not installed on the hood of your tractor at the factory, refer to the following steps to install the hood scoop: 1. Cut the cable ties securing the hood scoop to the tractor. 2. Remove the four screws pre-installed in the hood scoop and retain for Step 4. 3. Snap the hood scoop into place using the hood as your guide. See Figure 2-12. Figure 2-12 4. Install the hood scoop onto the hood of the tractor and secure from the underside using the four screws removed in Step 2. Moving the Tractor Manually Refer to Figure 2-1 and proceed to your applicable model. Hydrostatic Models Hydrostatic models are equipped with a hydrostatic relief valve when it is necessary to move the tractor manually. Activating this valve forces the fluid in the transmission to bypass its normal route, allowing the rear tires to “freewheel.” To engage the hydrostatic relief valve, proceed as follows: 1. Locate the hydrostatic bypass rod in the rear of the tractor. See Figure 2-13. Figure 2-13 2. Pull the hydrostatic bypass rod outward, then down, to lock it in place. NOTE: The transmission will NOT engage when the hydrostatic bypass rod is pulled out. Return the rod to its normal position prior to operating the tractor. IMPORTANT: Never attempt to move the tractor manually without first engaging the hydrostatic relief valve. Doing so will result in serious damage to the tractor’s transmission. STOP STOP! Continue to Controls & Operations section page 10. Foot Control CVT & CVT Models CV T models can be placed in the NEUTRAL (N) position when it is necessary to move the tractor manually. To move the tractor manually, place the shift lever in the NEUTRAL (N) position. STOP STOP! Continue to Controls & Operations section page 10. SECTION 2