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Troy-Bilt 4 Cycle Trimmer Repair Manual

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Page 21

  
ROCKERARMCLEARANCE 
Thisrequiresdisassemblyoftheengine.Ifyoufeel 
unsureorunqualifiedtoperformthis,taketheunittoan 
authorizedservicecenter. 
NOTE:Inspectthevalvetorockerarmclearancewitha 
feelergaugeafterthefirst10hoursofoperation 
andthenevery25hoursofoperationthereafter. 
•Theenginemustbecoldwhencheckingoradjusting 
thevalveclearance. 
•Thistaskshouldbeperformedinside,inaclean,dust 
freearea. 
1. 
Removethemufflercoverbypressingdownonthe 
cornerwithaflatbladescrewdriver(Fig.36).Slide...

Page 22

  
. 
Slidethefeelergaugebetweentherockerarmand 
thevalvereturnspring.Measuretheclearance 
betweenthevalvestemandrockerarm(Fig.40). 
Dobothintakeandexhaustvalves. 
RockerArms 
Nuts 
/ 
/ 
FeelerGauge 
Gasket 
Fig.40 
Therecommendedclearanceforbothintakeand 
exhaustis.003-.008in.(.078-0.152mm).Usea 
standardautomotive.005in.(0.127mm)feelergauge. 
Thefeelergaugeshouldslidebetweentherockerarm 
andvalvestemwithaslightamountofresistance, 
withoutbinding(Fig.41). 10.Iftheclearanceisnotwithinspecification:...

Page 23

  
REPLACINGTHESPARKPLUG 
UseonlyChampionRDZ19Hsparkplugorequivalent. 
Thecorrectairgapis0.025in.(0.655mm.).Removethe 
plugafterevery25hoursofoperationandcheckits 
condition. 
1.Stoptheengineandallowittocool.Grasptheplug 
wirefirmlyandpullthecapfromthesparkplug. 
2.Cleandirtfromaroundthesparkplug.Removethe 
sparkplugfromthecylinderheadbyturninga5/8in. 
socketcounterclockwise. 
3.Replacecracked,fouledordirtysparkplug.Setthe 
airgapat0.025in.(0.655mm.)usingafeelergauge 
(Fig.42). SPARKARRESTORMAINTENANCE...

Page 24

  
CLEANING 
,_WARNING:Toavoidseriouspersonalinjury,  alwaysturnyourtrimmeroffandallowitto 
coolbeforeyoucleanordoanymaintenance 
onit. 
Useasmallbrushtocleanofftheoutsideoftheunit.Do 
notusestrongdetergents.Householdcleanersthat 
containaromaticoilssuchaspineandlemon,andsuch 
askerosene,candamageplastichousingorhandle. 
Wipeoffanymoisturewithasoftcloth. 
STORAGE 
Neverstoretheunitwithgasolineinthetankwhere 
fumesmayreachanopenflameorspark. 
Allowtheenginetocoolbeforestoring....

Page 25

  
CAUSE 
IgnitionswitchisOFF 
Emptyfueltank 
Primerbulbwasntpressedenough 
Engineflooded 
OldGasoline 
Fouledsparkplug 
CAUSE 
AirFilterisPlugged 
OldGasoline 
Impropercarburetoradjustment 
CAUSE 
OldGasoline 
Impropercarburetoradjustment 
Cuttingheadboundwithgrass 
Dirtyairfilter 
CloggedSparkArrestorScreen 
CAUSE 
OldGasoline 
Impropercarburetoradjustment 
CloggedSparkArrestorScreen 
CAUSE 
Cuttingheadboundwithgrass 
Cuttingheadoutofline 
Innerreelboundup 
Cuttingheaddirty 
Linewelded...

Page 26

  
ENGINE 
EngineType.................................................................Air-Cooled,4-Cycle 
Displacement.................................................................1.6cu.in.(26.2cc) 
ClutchType.........................................................................Centrifugal 
OperatingRPM.................................................................7,200-8,300rpm 
IdleSpeedRPM.................................................................3,000-4,500rpm...

Page 27

  
PartNumbersOnFollowingPage 
@ 
@ 
@ @ ENGINEPARTS-MODELTB475SS 
4-CYCLEGASTRIMMER 
(ppn-41ADT47C063)(SerialNumber011......andgreater) 
® 
® 
@ 
@ 
Reissued12/0127  

Page 28

  
ENGINEPARTS-MODELTB475SS 
4-CYCLEGASTRIMMER 
(ppn-41ADT47C063)(SerialNumber011.........andgreater) 
ItemPartNO..DescriptionItemPartNO.Description 
179%182338EngineCover47791-181247Palnut 
279%182339EngineCoverScrews48753-1199RecoilPulley 
379%181025ValveCoverScrew49791-613102RecoilSpring 
479%182098ValveCover50791-182366NutClip 
579%182099ValveCoverGasket51791-181079PullHandle 
6791-182340RockerAdjustmentNut52791-611061RopeGuide 
779%182101RockerArmPivot53791-613103Rope...

Page 29

  
BOOMANDTRIMMERPARTS-MODELTB475SS 
4-CYCLEGASTRIMMER 
(ppn-41ADT47C063)(SerialNumber011.........andgreater) 
ItemPartNo. 
1753-1211 
2791-OO042 
3791-182690 
4791-182673 
5791-180869 
6791-181070 
7791-182167 
8791-182168 
9753-1247 
10753-1190 
11791-182057 
12791-181617 
13791-181981 
14791-181886 
15791-182388 
16791-181166 
17791-153597 
18791-145669 
19791-180647 
20791-180548 
21791-180553 
22791-18064£ 
23791-153619 
24791-610660 
25791-610317B 
26753-1155 
27791-153066B 
28791-610327...

Page 30

  
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