Toshiba Tecra 8200ser Maintenance Manual

							FIELD REPLACEABLE UNIT DOCUMENTATION8200 Series  TecraGENERAL INFORMATIONTMBefore attempting any of the following procedures,
make sure that the main battery and AC adaptor is 
 not connected to the unit and the environment in
which you are working on is protected from
Electro-Static Discharge(ESD).FIELD REPLACEABLE UNIT DOCUMENTATION8200 Series  TecraGENERAL INFORMATIONTMBefore attempting any of the following procedures,
make sure that the main battery and AC adaptor is 
 not connected to the unit and the environment in
which you are working on is protected from
Electro-Static Discharge(ESD).FIELD REPLACEABLE UNIT DOCUMENTATION8200 Series  TecraGENERAL INFORMATIONTMBefore attempting any of the following procedures,
make sure that the main battery and AC adaptor is 
 not connected to the unit and the environment in
which you are working on is protected from
Electro-Static Discharge(ESD).FIELD REPLACEABLE UNIT DOCUMENTATION8200 Series  TecraGENERAL INFORMATIONTMBefore attempting any of the following procedures,
make sure that the main battery and AC adaptor is 
 not connected to the unit and the environment in
which you are working on is protected from
Electro-Static Discharge(ESD).FIELD REPLACEABLE UNIT DOCUMENTATION8200 Series  TecraGENERAL INFORMATIONTMBefore attempting any of the following procedures,
make sure that the main battery and AC adaptor is 
 not connected to the unit and the environment in
which you are working on is protected from
Electro-Static Discharge(ESD).FIELD REPLACEABLE UNIT DOCUMENTATION8200 Series  TecraGENERAL INFORMATIONTMBefore attempting any of the following procedures,
make sure that the main battery and AC adaptor is 
 not connected to the unit and the environment in
which you are working on is protected from
Electro-Static Discharge(ESD).FIELD REPLACEABLE UNIT DOCUMENTATION8200 Series  TecraGENERAL INFORMATIONTMBefore attempting any of the following procedures,
make sure that the main battery and AC adaptor is 
 not connected to the unit and the environment in
which you are working on is protected from
Electro-Static Discharge(ESD).FIELD REPLACEABLE UNIT DOCUMENTATION8200 Series  TecraGENERAL INFORMATIONTMBefore attempting any of the following procedures,
make sure that the main battery and AC adaptor is 
 not connected to the unit and the environment in
which you are working on is protected from
Electro-Static Discharge(ESD).FIELD REPLACEABLE UNIT DOCUMENTATION8200 Series  TecraGENERAL INFORMATIONTMBefore attempting any of the following procedures,
make sure that the main battery and AC adaptor is 
 not connected to the unit and the environment in
which you are working on is protected from
Electro-Static Discharge(ESD).FIELD REPLACEABLE UNIT DOCUMENTATION8200 Series  TecraGENERAL INFORMATIONTMBefore attempting any of the following procedures,
make sure that the main battery and AC adaptor is 
 not connected to the unit and the environment in
which you are working on is protected from
Electro-Static Discharge(ESD).FIELD REPLACEABLE UNIT DOCUMENTATION8200 Series  TecraGENERAL INFORMATIONTMBefore attempting any of the following procedures,
make sure that the main battery and AC adaptor is 
 not connected to the unit and the environment in
which you are working on is protected from
Electro-Static Discharge(ESD).FIELD REPLACEABLE UNIT DOCUMENTATION8200 Series  TecraGENERAL INFORMATIONTMBefore attempting any of the following procedures,
make sure that the main battery and AC adaptor is 
 not connected to the unit and the environment in
which you are working on is protected from
Electro-Static Discharge(ESD).FIELD REPLACEABLE UNIT DOCUMENTATION8200 Series  TecraGENERAL INFORMATIONTMBefore attempting any of the following procedures,
make sure that the main battery and AC adaptor is 
 not connected to the unit and the environment in
which you are working on is protected from
Electro-Static Discharge(ESD).FIELD REPLACEABLE UNIT DOCUMENTATION8200 Series  TecraGENERAL INFORMATIONTMBefore attempting any of the following procedures,
make sure that the main battery and AC adaptor is 
 not connected to the unit and the environment in
which you are working on is protected from
Electro-Static Discharge(ESD).FIELD REPLACEABLE UNIT DOCUMENTATION8200 Series  TecraGENERAL INFORMATIONTMBefore attempting any of the following procedures,
make sure that the main battery and AC adaptor is 
 not connected to the unit and the environment in
which you are working on is protected from
Electro-Static Discharge(ESD).FIELD REPLACEABLE UNIT DOCUMENTATION8200 Series  TecraGENERAL INFORMATIONTMBefore attempting any of the following procedures,
make sure that the main battery and AC adaptor is 
 not connected to the unit and the environment in
which you are working on is protected from
Electro-Static Discharge(ESD).FIELD REPLACEABLE UNIT DOCUMENTATION8200 Series  TecraGENERAL INFORMATIONTMBefore attempting any of the following procedures,
make sure that the main battery and AC adaptor is 
 not connected to the unit and the environment in
which you are working on is protected from
Electro-Static Discharge(ESD).FIELD REPLACEABLE UNIT DOCUMENTATION8200 Series  TecraGENERAL INFORMATIONTMBefore attempting any of the following procedures,
make sure that the main battery and AC adaptor is 
 not connected to the unit and the environment in
which you are working on is protected from
Electro-Static Discharge(ESD).FIELD REPLACEABLE UNIT DOCUMENTATION8200 Series  TecraGENERAL INFORMATIONTMBefore attempting any of the following procedures,
make sure that the main battery and AC adaptor is 
 not connected to the unit and the environment in
which you are working on is protected from
Electro-Static Discharge(ESD).FIELD REPLACEABLE UNIT DOCUMENTATION8200 Series  TecraGENERAL INFORMATIONTMBefore attempting any of the following procedures,
make sure that the main battery and AC adaptor is 
 not connected to the unit and the environment in
which you are working on is protected from
Electro-Static Discharge(ESD).FIELD REPLACEABLE UNIT DOCUMENTATION8200 Series  TecraGENERAL INFORMATIONTMBefore attempting any of the following procedures,
make sure that the main battery and AC adaptor is 
 not connected to the unit and the environment in
which you are working on is protected from
Electro-Static Discharge(ESD).FIELD REPLACEABLE UNIT DOCUMENTATION8200 Series  TecraGENERAL INFORMATIONTMBefore attempting any of the following procedures,
make sure that the main battery and AC adaptor is 
 not connected to the unit and the environment in
which you are working on is protected from
Electro-Static Discharge(ESD).FIELD REPLACEABLE UNIT DOCUMENTATION8200 Series  TecraGENERAL INFORMATIONTMBefore attempting any of the following procedures,
make sure that the main battery and AC adaptor is 
 not connected to the unit and the environment in
which you are working on is protected from
Electro-Static Discharge(ESD).FIELD REPLACEABLE UNIT DOCUMENTATION8200 Series  TecraGENERAL INFORMATIONTMBefore attempting any of the following procedures,
make sure that the main battery and AC adaptor is 
 not connected to the unit and the environment in
which you are working on is protected from
Electro-Static Discharge(ESD).FIELD REPLACEABLE UNIT DOCUMENTATION8200 Series  TecraGENERAL INFORMATIONTMBefore attempting any of the following procedures,
make sure that the main battery and AC adaptor is 
 not connected to the unit and the environment in
which you are working on is protected from
Electro-Static Discharge(ESD).FIELD REPLACEABLE UNIT DOCUMENTATION8200 Series  TecraGENERAL INFORMATIONTMBefore attempting any of the following procedures,
make sure that the main battery and AC adaptor is 
 not connected to the unit and the environment in
which you are working on is protected from
Electro-Static Discharge(ESD).FIELD REPLACEABLE UNIT DOCUMENTATION8200 Series  TecraGENERAL INFORMATIONTMBefore attempting any of the following procedures,
make sure that the main battery and AC adaptor is 
 not connected to the unit and the environment in
which you are working on is protected from
Electro-Static Discharge(ESD).FIELD REPLACEABLE UNIT DOCUMENTATION8200 Series  TecraGENERAL INFORMATIONTMBefore attempting any of the following procedures,
make sure that the main battery and AC adaptor is 
 not connected to the unit and the environment in
which you are working on is protected from
Electro-Static Discharge(ESD).FIELD REPLACEABLE UNIT DOCUMENTATION8200 Series  TecraGENERAL INFORMATIONTMBefore attempting any of the following procedures,
make sure that the main battery and AC adaptor is 
 not connected to the unit and the environment in
which you are working on is protected from
Electro-Static Discharge(ESD).FIELD REPLACEABLE UNIT DOCUMENTATION8200 Series  TecraGENERAL INFORMATIONTMBefore attempting any of the following procedures,
make sure that the main battery and AC adaptor is 
 not connected to the unit and the environment in
which you are working on is protected from
Electro-Static Discharge(ESD).FIELD REPLACEABLE UNIT DOCUMENTATION8200 Series  TecraGENERAL INFORMATIONTMBefore attempting any of the following procedures,
make sure that the main battery and AC adaptor is 
 not connected to the unit and the environment in
which you are working on is protected from
Electro-Static Discharge(ESD).FIELD REPLACEABLE UNIT DOCUMENTATION8200 Series  TecraGENERAL INFORMATIONTMBefore attempting any of the following procedures,
make sure that the main battery and AC adaptor is 
 not connected to the unit and the environment in
which you are working on is protected from
Electro-Static Discharge(ESD).FIELD REPLACEABLE UNIT DOCUMENTATION8200 Series  TecraGENERAL INFORMATIONTMBefore attempting any of the following procedures,
make sure that the main battery and AC adaptor is 
 not connected to the unit and the environment in
which you are working on is protected from
Electro-Static Discharge(ESD).FIELD REPLACEABLE UNIT DOCUMENTATION8200 Series  TecraGENERAL INFORMATIONTMBefore attempting any of the following procedures,
make sure that the main battery and AC adaptor is 
 not connected to the unit and the environment in
which you are working on is protected from
Electro-Static Discharge(ESD).FIELD REPLACEABLE UNIT DOCUMENTATION8200 Series  TecraGENERAL INFORMATIONTMBefore attempting any of the following procedures,
make sure that the main battery and AC adaptor is 
 not connected to the unit and the environment in
which you are working on is protected from
Electro-Static Discharge(ESD).FIELD REPLACEABLE UNIT DOCUMENTATION8200 Series  TecraGENERAL INFORMATIONTMBefore attempting any of the following procedures,
make sure that the main battery and AC adaptor is 
 not connected to the unit and the environment in
which you are working on is protected from
Electro-Static Discharge(ESD).FIELD REPLACEABLE UNIT DOCUMENTATION8200 Series  TecraGENERAL INFORMATIONTMBefore attempting any of the following procedures,
make sure that the main battery and AC adaptor is 
 not connected to the unit and the environment in
which you are working on is protected from
Electro-Static Discharge(ESD).
TOSHIBA
Tough Enough for Today’s World.Tools Required for Proper
Disassembly and Reassembly:
1. Phillips Screwdriver (Size 1)
2. Flat head Screwdriver3. Security Torx (Size 7)
4. Case Separator5. ESD Wrist Strap6. ESD mats7. Tweezers
  
						

							FIELD REPLACEABLE UNIT DOCUMENTATION  TecraTM8200 Series
TOSHIBA
Tough Enough for Today’s World.         TABLE OF CONTENTS:
1. BATTERY PACK REMOVAL
2. OPTIONAL PC CARD REMOVAL
3. SELECT BAY REMOVAL
4. DVD-ROM/CD-RW DRIVE DISASSEMBLY
5. FDD DISASSEMBLY 
6. MEMORY MODULE REMOVAL
7. WIRELESS LAN REMOVAL
8. HDD REMOVAL
9. KEYBOARD REMOVAL
10. TOP COVER REMOVAL
11. MEMBRANE SWITCH REMOVAL
12. SPEAKERS AND MICROPHONE REMOVAL
13. SOUND BOARD REMOVAL
14. COOLING MODULE REMOVAL
15. CPU REMOVAL
16. MODEM BOARD REMOVAL
17. RTC BATTERY REMOVAL
18. SYSTEM BOARD REMOVAL
19. 14.1’’ DISPLAY MASK REMOVAL
20. FL INVERTER AND 14.1’’ LCD REMOVAL 
						

							TOSHIBA
Tough Enough for Today’s World.OPTIONAL PC CARD REMOVAL1. Pull out  the eject button of the PC card to be
    removed.2. Press firmly to eject the PC card.
3. Grasp the PC card and remove it.
NOTE:  Before removing any PCMCIA device, make
             sure it is “STOPPED” in the PC Card Manager.SELECT BAY REMOVAL1. Turn the computer upside down.
2. Slide the release lever in the direction of the arrow.
3. Pull out the select bay device in the direction of the
    arrow.
FIELD REPLACEABLE UNIT DOCUMENTATION  TecraTM8200 SeriesRelease 
leverBattery 
PackBATTERY PACK  REMOVAL1.  Turn the computer upside down as shown.
2.  Slide the battery release lever in the direction of  the
     arrow.  3.  Slide the battery assembly forward and out of the      battery bay.1. Remove the selectable bay cover.Eject buttonPC cardRelease
leverSelect bay
deviceSelectable bay coverCD-ROMDVD-ROM/CD-RW DRIVE DISASSEMBLY 
						

							FDD DISASSEMBLYFDD DISASSEMBLY4. Disconnect the connector flexible cable from the 
    FDD.NOTE:  The brackets, flexible cable and the screws 
             are separate parts.Please DO NOT return them              to TOSHIBA.TOSHIBA
Tough Enough for Today’s World.
FIELD REPLACEABLE UNIT DOCUMENTATION  TecraTM8200 Series2. Remove four M2x4 black screws 
3. Remove the frame.
4. Remove two M2x8 silver screws.
5. Remove the spacer, connector, and the connector
    cover from the CD/DVD ROM drive.DVD-ROM/CD-RW DRIVE DISASSEMBLYM2x6 silver screwPlastic coverConnector coverM2x4 black
screwsM2x4
silver screwM2x3 black
 screwsConnector coverConnectorSpacerM2x8 black 
screws1. Remove the following six screws from the Select bay
    module:    - Four M2.5x4 black screws 
    - One M2x6 silver screw
    - One M2x4 silver screw.2. Remove the connector cover and the plastic cover..3. Remove the FDD from the FDD bracket.FDDFDD bracketConnector Flexible cableFDD 
						

							MEMORY MODULE REMOVALWIRELESS LAN REMOVAL1. Turn the computer upside down. 
2. Remove two M2.5x4 black flat head screws and 
    remove the memory cover.
3. Spread the  memory clips outward and pull the memory
    module out of the connector on a 45 degree angle.HDD REMOVAL1. Turn the computer upside down.
2. Remove one M2.5x4 black flat head screws 
    securing HDD cover
3. Push up the raised nubs to remove the HDD cover.M2.5x4 black
flat head screwsHDD coverTOSHIBA
Tough Enough for Today’s World.
FIELD REPLACEABLE UNIT DOCUMENTATION  TecraTM8200 SeriesMemory
moduleMemory clipsMemory
coverM2.5x4 black
flat head screwsBlack coax cableMini-PCI
connectorclipsWhite coax cableWireless
LAN card1. Turn the computer upside down.
2. Remove two M2.5x4 security torx screws securing 
    the Wireless LAN cover and lift out the cover.3. Disconnect the Black and White coax from PJ12 and 
    PJ13.4. Spread the Mini-PCI connector clips and pull the 
    Wireless LAN card out of the connector about 
   45 degree angle.Mini PCI coverM2.5x4 security torx screw 
						

							  HDD  REMOVAL5. Remove four M3x4 flat head brass screws securing
    the HDD to the bracket and lift the drive out of the    bracket.
6. Unplug the HDD connector from the drive.KEYBOARD REMOVAL1. Open the display panel.
2. Using the case separator, unlatch the keyboard holder
    at the top of the keyboard.M3x4 flat head brass screws3. Remove two M2.5x2.8 black screws securing the
    keyboard. 4. Lift out the keyboard and set it as shown above. 
5. Disconnect the keyboard cable from PJ580 on the 
    system board.HDD connectorTOSHIBA
Tough Enough for Today’s World.
FIELD REPLACEABLE UNIT DOCUMENTATION  TecraTM8200 Series
4. Unfold the plastic tab and pull to remove the HDD
    from the bay.
        
Plastic TabHDD pack Keyboard holderKeyboard LatchCase separatorM2.5x2.8 black screwsHDDHDD 
bracket 
						

							MEMBRANE SWITCH REMOVAL1. Disconnect the membrane switch cable from PJ730
    on the sound board.2. Lift out the membrane switch.Membrane switch 
cablePJ730Membrane
switchTOSHIBA
Tough Enough for Today’s World.
FIELD REPLACEABLE UNIT DOCUMENTATION  TecraTM8200 SeriesKEYBOARD REMOVAL3. Lift out the keyboard and set it on the palmrest.
4. Disconnect the keyboard cable from PJ720 and lift
    out the keyboard.KeyboardKeyboard 
cablePJ720TOP COVER REMOVALTOP COVER REMOVAL1. Turn the computer upside down and remove the 
    following screws:    -4  M2.5x2.8 black flat head screws 
    -5  M2.5x4 black flat head screws  
    -6  M2.5x6 black screws 
    -3  M2.5x16 black screws  
 M2.5x16
blackscrewM2.5x4 black flat head screwsM2.5x2.8 black flat head screwsM2.5x16
blackscrewsM2.5x6 black screw2. Turn the computer right side up and open the display. 
3. Disconnect the display cable from PJ101 on the system 
    and the black/white coax cable from PJ93/92 on the
    coax connector board. 4. Remove two M2.5x16 black screws from the keyboard
    area.5. Lift out the top cover assembly.  
    Black/white
coax cableLCD/FL inverter cableM2.5x16
black screwsPJ101M2.5x6 
black screwM2.5x6 black screws 
						

							SOUND BOARD REMOVALCOOLING MODULE REMOVAL1. Lift the strip of glass tape securing the microphone and
    speaker cables.2. Disconnect the speaker cable from PJ961 and the
    microphone cable from PJ964 on the sound board.
3. Remove the cables and lift out the speaker assemblies.1. Disconnect the sound cable from PJ407 on the 
    system board.2. Remove two M2.5x4 screws securing the sound 
    board.3. Lift out the sound board assembly.
4. Disconnect the sound cable from PJ1 on the
    sound board.1. Disconnect the fan cable from PJ202 on the system 
    board.2. Remove four M2x10 brass screws securing the cooling
    module.3. Lift out the cooling module.CPU REMOVAL1. Peel off the thermal conductor.TOSHIBA
Tough Enough for Today’s World.
FIELD REPLACEABLE UNIT DOCUMENTATION  TecraTM8200 SeriesSPEAKERS & MICROPHONE REMOVALTapeRight
speakerMicrophoneRubber holdersLeft speakerMicrophone
cablePJ4Left/Right
speakercablePJ3PJ407Sound cablePJ1M2.5x4
brassscrewsSound boardFan cablePJ202Cooling 
moduleM2x10 brass screwsThermal
conductorCPU
lock 
						

							.TOSHIBA
Tough Enough for Today’s World.
FIELD REPLACEABLE UNIT DOCUMENTATION  TecraTM8200 SeriesCPU lockLOCKCPU REMOVALCPU lockOPEN1. Rotate the CPU lock 180 degrees clockwise, to the 
    OPEN position, and lift the CPU out of the socket.1. Remove one M2.5x4 brass screw securing the Wireless
    LAN antenna relay board and three M2x4 silver screws
    securing the modem relay board.
2. Lift up the left side of the modem relay board to disconnect    from PJ610 on the system board and remove the modem
    relay board and RJ11/RJ45 jack upward.
3. Disconnect the LAN cable from PJ150 on the system board.Modem 
relay boardMODEM BOARD REMOVALM2x4 silver screwsRJ11/RJ45
jackM2.5x4 
brassscrewWireless LAN antenna relay board4. Remove two M2x5 silver screws securing the MDC
    (modem daughter card).5. Lift up the back of the MDC to disconnect it from 
    the modem relay board.6. Disconnect the modem cable from the MDC.M2x5 silver screwsModem cableMDC 
						

							SYSTEM BOARD REMOVAL1. Remove one M2.5x6 black screw securing the  
    select Bay cover.2. Remove the HDD connector cover.FIELD REPLACEABLE UNIT DOCUMENTATION  TecraTM8200 Series
TOSHIBA
Tough Enough for Today’s World.3. Remove four M2.5x4 brass screws and 
    one M2.5x4 hexagonal  screw securing the 
    system board.4. Lift out the system board.1. Unfold the PC card eject buttons and remove the 
    PC card slot cover.PC card slot coverEject buttonsRTC BATTERY REMOVAL1. Disconnect the RTC battery cable from PJ201 on the
    system board.2. Unlatch the plastic shield and lift out the RTC battery.PJ201Plastic 
shieldRTC battery
cableRTC 
batteryHDD connector coverM2.5x6
blackscrewSelect Bay coverSystem boardM2.5x4 brass screwsM2.5x4 Hex screw