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Toshiba Satellite 5000ser Maintenance Manual

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    							Tough Enough for Today’s World
FIELD REPLACEABLE UNIT DOCUMENTATION5000 SeriesGENERAL INFORMATIONBefore attempting any of the following procedures,
make sure that the main battery and AC adaptor is 
not connected to the unit and the environment in 
which you are working on is protected from
Electro-Static Discharge(ESD).
TOSHIBA
Tough Enough for Today’s World
FIELD REPLACEABLE UNIT DOCUMENTATION5000 SeriesGENERAL INFORMATIONBefore attempting any of the following procedures,
make sure that the main battery and AC adaptor is 
not connected to the unit and the environment in 
which you are working on is protected from
Electro-Static Discharge(ESD).
TOSHIBA
Tough Enough for Today’s World
FIELD REPLACEABLE UNIT DOCUMENTATION5000 SeriesGENERAL INFORMATIONBefore attempting any of the following procedures,
make sure that the main battery and AC adaptor is 
not connected to the unit and the environment in 
which you are working on is protected from
Electro-Static Discharge(ESD).
TOSHIBA
Tough Enough for Today’s World
FIELD REPLACEABLE UNIT DOCUMENTATION5000 SeriesGENERAL INFORMATIONBefore attempting any of the following procedures,
make sure that the main battery and AC adaptor is 
not connected to the unit and the environment in 
which you are working on is protected from
Electro-Static Discharge(ESD).
TOSHIBA
Tough Enough for Today’s World
FIELD REPLACEABLE UNIT DOCUMENTATION5000 SeriesGENERAL INFORMATIONBefore attempting any of the following procedures,
make sure that the main battery and AC adaptor is 
not connected to the unit and the environment in 
which you are working on is protected from
Electro-Static Discharge(ESD).
TOSHIBA
Tough Enough for Today’s World
FIELD REPLACEABLE UNIT DOCUMENTATION5000 SeriesGENERAL INFORMATIONBefore attempting any of the following procedures,
make sure that the main battery and AC adaptor is 
not connected to the unit and the environment in 
which you are working on is protected from
Electro-Static Discharge(ESD).
TOSHIBA
Tough Enough for Today’s World
FIELD REPLACEABLE UNIT DOCUMENTATION5000 SeriesGENERAL INFORMATIONBefore attempting any of the following procedures,
make sure that the main battery and AC adaptor is 
not connected to the unit and the environment in 
which you are working on is protected from
Electro-Static Discharge(ESD).
TOSHIBA
Tough Enough for Today’s World
FIELD REPLACEABLE UNIT DOCUMENTATION5000 SeriesGENERAL INFORMATIONBefore attempting any of the following procedures,
make sure that the main battery and AC adaptor is 
not connected to the unit and the environment in 
which you are working on is protected from
Electro-Static Discharge(ESD).
TOSHIBA
Tough Enough for Today’s World
FIELD REPLACEABLE UNIT DOCUMENTATION5000 SeriesGENERAL INFORMATIONBefore attempting any of the following procedures,
make sure that the main battery and AC adaptor is 
not connected to the unit and the environment in 
which you are working on is protected from
Electro-Static Discharge(ESD).
TOSHIBA
Tough Enough for Today’s World
FIELD REPLACEABLE UNIT DOCUMENTATION5000 SeriesGENERAL INFORMATIONBefore attempting any of the following procedures,
make sure that the main battery and AC adaptor is 
not connected to the unit and the environment in 
which you are working on is protected from
Electro-Static Discharge(ESD).
TOSHIBA
Tough Enough for Today’s World
FIELD REPLACEABLE UNIT DOCUMENTATION5000 SeriesGENERAL INFORMATIONBefore attempting any of the following procedures,
make sure that the main battery and AC adaptor is 
not connected to the unit and the environment in 
which you are working on is protected from
Electro-Static Discharge(ESD).
TOSHIBA
Tough Enough for Today’s World
FIELD REPLACEABLE UNIT DOCUMENTATION5000 SeriesGENERAL INFORMATIONBefore attempting any of the following procedures,
make sure that the main battery and AC adaptor is 
not connected to the unit and the environment in 
which you are working on is protected from
Electro-Static Discharge(ESD).
TOSHIBA
Tough Enough for Today’s World
FIELD REPLACEABLE UNIT DOCUMENTATION5000 SeriesGENERAL INFORMATIONBefore attempting any of the following procedures,
make sure that the main battery and AC adaptor is 
not connected to the unit and the environment in 
which you are working on is protected from
Electro-Static Discharge(ESD).
TOSHIBA
Tough Enough for Today’s World
FIELD REPLACEABLE UNIT DOCUMENTATION5000 SeriesGENERAL INFORMATIONBefore attempting any of the following procedures,
make sure that the main battery and AC adaptor is 
not connected to the unit and the environment in 
which you are working on is protected from
Electro-Static Discharge(ESD).
TOSHIBA
Tough Enough for Today’s World
FIELD REPLACEABLE UNIT DOCUMENTATION5000 SeriesGENERAL INFORMATIONBefore attempting any of the following procedures,
make sure that the main battery and AC adaptor is 
not connected to the unit and the environment in 
which you are working on is protected from
Electro-Static Discharge(ESD).
TOSHIBA
Tough Enough for Today’s World
FIELD REPLACEABLE UNIT DOCUMENTATION5000 SeriesGENERAL INFORMATIONBefore attempting any of the following procedures,
make sure that the main battery and AC adaptor is 
not connected to the unit and the environment in 
which you are working on is protected from
Electro-Static Discharge(ESD).
TOSHIBA
Tough Enough for Today’s World
FIELD REPLACEABLE UNIT DOCUMENTATION5000 SeriesGENERAL INFORMATIONBefore attempting any of the following procedures,
make sure that the main battery and AC adaptor is 
not connected to the unit and the environment in 
which you are working on is protected from
Electro-Static Discharge(ESD).
TOSHIBA
Tough Enough for Today’s World
FIELD REPLACEABLE UNIT DOCUMENTATION5000 SeriesGENERAL INFORMATIONBefore attempting any of the following procedures,
make sure that the main battery and AC adaptor is 
not connected to the unit and the environment in 
which you are working on is protected from
Electro-Static Discharge(ESD).
TOSHIBA
Tough Enough for Today’s World
FIELD REPLACEABLE UNIT DOCUMENTATION5000 SeriesGENERAL INFORMATIONBefore attempting any of the following procedures,
make sure that the main battery and AC adaptor is 
not connected to the unit and the environment in 
which you are working on is protected from
Electro-Static Discharge(ESD).
TOSHIBA
Tough Enough for Today’s World
FIELD REPLACEABLE UNIT DOCUMENTATION5000 SeriesGENERAL INFORMATIONBefore attempting any of the following procedures,
make sure that the main battery and AC adaptor is 
not connected to the unit and the environment in 
which you are working on is protected from
Electro-Static Discharge(ESD).
TOSHIBA
Tough Enough for Today’s World
FIELD REPLACEABLE UNIT DOCUMENTATION5000 SeriesGENERAL INFORMATIONBefore attempting any of the following procedures,
make sure that the main battery and AC adaptor is 
not connected to the unit and the environment in 
which you are working on is protected from
Electro-Static Discharge(ESD).
TOSHIBA
Tough Enough for Today’s World
FIELD REPLACEABLE UNIT DOCUMENTATION5000 SeriesGENERAL INFORMATIONBefore attempting any of the following procedures,
make sure that the main battery and AC adaptor is 
not connected to the unit and the environment in 
which you are working on is protected from
Electro-Static Discharge(ESD).
TOSHIBA
Tough Enough for Today’s World
FIELD REPLACEABLE UNIT DOCUMENTATION5000 SeriesGENERAL INFORMATIONBefore attempting any of the following procedures,
make sure that the main battery and AC adaptor is 
not connected to the unit and the environment in 
which you are working on is protected from
Electro-Static Discharge(ESD).
TOSHIBA
Tough Enough for Today’s World
FIELD REPLACEABLE UNIT DOCUMENTATION5000 SeriesGENERAL INFORMATIONBefore attempting any of the following procedures,
make sure that the main battery and AC adaptor is 
not connected to the unit and the environment in 
which you are working on is protected from
Electro-Static Discharge(ESD).
TOSHIBA
Tough Enough for Today’s World
FIELD REPLACEABLE UNIT DOCUMENTATION5000 SeriesGENERAL INFORMATIONBefore attempting any of the following procedures,
make sure that the main battery and AC adaptor is 
not connected to the unit and the environment in 
which you are working on is protected from
Electro-Static Discharge(ESD).
TOSHIBA
Tough Enough for Today’s World
FIELD REPLACEABLE UNIT DOCUMENTATION5000 SeriesGENERAL INFORMATIONBefore attempting any of the following procedures,
make sure that the main battery and AC adaptor is 
not connected to the unit and the environment in 
which you are working on is protected from
Electro-Static Discharge(ESD).
TOSHIBA
Tough Enough for Today’s World
FIELD REPLACEABLE UNIT DOCUMENTATION5000 SeriesGENERAL INFORMATIONBefore attempting any of the following procedures,
make sure that the main battery and AC adaptor is 
not connected to the unit and the environment in 
which you are working on is protected from
Electro-Static Discharge(ESD).
TOSHIBA
Tough Enough for Today’s World
FIELD REPLACEABLE UNIT DOCUMENTATION5000 SeriesGENERAL INFORMATIONBefore attempting any of the following procedures,
make sure that the main battery and AC adaptor is 
not connected to the unit and the environment in 
which you are working on is protected from
Electro-Static Discharge(ESD).
TOSHIBA
Tough Enough for Today’s World
FIELD REPLACEABLE UNIT DOCUMENTATION5000 SeriesGENERAL INFORMATIONBefore attempting any of the following procedures,
make sure that the main battery and AC adaptor is 
not connected to the unit and the environment in 
which you are working on is protected from
Electro-Static Discharge(ESD).
TOSHIBA
Tough Enough for Today’s World
FIELD REPLACEABLE UNIT DOCUMENTATION5000 SeriesGENERAL INFORMATIONBefore attempting any of the following procedures,
make sure that the main battery and AC adaptor is 
not connected to the unit and the environment in 
which you are working on is protected from
Electro-Static Discharge(ESD).
TOSHIBA
Tough Enough for Today’s World
FIELD REPLACEABLE UNIT DOCUMENTATION5000 SeriesGENERAL INFORMATIONBefore attempting any of the following procedures,
make sure that the main battery and AC adaptor is 
not connected to the unit and the environment in 
which you are working on is protected from
Electro-Static Discharge(ESD).
TOSHIBA
Tough Enough for Today’s World
FIELD REPLACEABLE UNIT DOCUMENTATION5000 SeriesGENERAL INFORMATIONBefore attempting any of the following procedures,
make sure that the main battery and AC adaptor is 
not connected to the unit and the environment in 
which you are working on is protected from
Electro-Static Discharge(ESD).
TOSHIBA
Tough Enough for Today’s World
FIELD REPLACEABLE UNIT DOCUMENTATION5000 SeriesGENERAL INFORMATIONBefore attempting any of the following procedures,
make sure that the main battery and AC adaptor is 
not connected to the unit and the environment in 
which you are working on is protected from
Electro-Static Discharge(ESD).
TOSHIBA
Tough Enough for Today’s World
FIELD REPLACEABLE UNIT DOCUMENTATION5000 SeriesGENERAL INFORMATIONBefore attempting any of the following procedures,
make sure that the main battery and AC adaptor is 
not connected to the unit and the environment in 
which you are working on is protected from
Electro-Static Discharge(ESD).
TOSHIBA
Tough Enough for Today’s World
FIELD REPLACEABLE UNIT DOCUMENTATION5000 SeriesGENERAL INFORMATIONBefore attempting any of the following procedures,
make sure that the main battery and AC adaptor is 
not connected to the unit and the environment in 
which you are working on is protected from
Electro-Static Discharge(ESD).
TOSHIBA
Tough Enough for Today’s World
FIELD REPLACEABLE UNIT DOCUMENTATION5000 SeriesGENERAL INFORMATIONBefore attempting any of the following procedures,
make sure that the main battery and AC adaptor is 
not connected to the unit and the environment in 
which you are working on is protected from
Electro-Static Discharge(ESD).
TOSHIBA
Tough Enough for Today’s World
FIELD REPLACEABLE UNIT DOCUMENTATION5000 SeriesGENERAL INFORMATIONBefore attempting any of the following procedures,
make sure that the main battery and AC adaptor is 
not connected to the unit and the environment in 
which you are working on is protected from
Electro-Static Discharge(ESD).
TOSHIBATools Required for Proper
Disassembly and Reassembly:
1. Phillips Screwdriver (Size 1)
2. 5mm Flat head Screwdriver3. Security Torx (Size 7)
4. Case Separator5. ESD Wrist Strap6. ESD mats7. Tweezers
   SatelliteTM
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    							TOSHIBA
Tough Enough for Today’s World         TABLE OF CONTENTS:
1. BATTERY PACK REMOVAL
2. OPTIONAL PC CARD REMOVAL
3. HDD REMOVAL
4. MEMORY MODULE REMOVAL
5. MINI PCI CARD REMOVAL
6. MODEM BOARD REMOVAL
7. KEYBOARD REMOVAL
8. TOP COVER REMOVAL
9. CD-R/W//DVD-ROM DRIVE REMOVAL
10. SPEAKER(WOOFER) REMOVAL
11. SOUND BOARD REMOVAL
12. BATTERY BOARD REMOVAL
13. RTC REMOVAL
14. SECURE DIGITAL(SD) BOARD REMOVAL
15. VIDEO BOARD REMOVAL
16. COOLING MODULE REMOVAL
17. CPU REMOVAL
18. SYSTEM BOARD REMOVAL
19. TOUCHPAD REMOVAL
20. INTERFACE BOARD REMOVAL
21. CD CONTROL/SUB LCD REMOVAL
22. SENSOR SWITCH REMOVAL
23. SPEAKERS REMOVAL
24. 15’’ DISPLAY MASK REMOVAL
25. FL INVERTER AND 15’’ LCD REMOVAL 
 
FIELD REPLACEABLE UNIT DOCUMENTATION5000 Series  SatelliteTM
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    							BATTERY PACK REMOVALOPTIONAL PC CARD REMOVAL
TOSHIBA
Tough Enough for Today’s World
1.  Turn the computer upside down as shown. 
2.  Slide the battery release lever  in the direction of  the
     arrow.   
3.  Lift out  the  battery pack.
4.  Separate the battery pack from the battery cover. 1. Press the 
eject button  of the PC Card you want to  
    remove.
2. Press  the extended  eject button to pop the PC card
     out slightly.
3. Grasp the  PC Card and pull it out
HDD REMOVAL
3. Grasp the  HDD bracket handle  and pull to 
    disconnect the HDD assembly. 
4. Lift the  HDD assembly  out of the HDD bay.
  1. Turn the computer upside down. 
  2. Remove
 one  M2.5x4 black flat head screw  securing
       HDD slot cover  and pull out the  cover.
. NOTE
: Before removing any PCMCIA device, make 
            make it is “STOPPED” in the PC Card Manager.
FIELD REPLACEABLE UNIT DOCUMENTATION
5000 Series
Battery 
release lever
Battery pack
PC Card
Eject button
HDD cover
M2.5x4 black flat head screw
HDD assy
HDD bracket handle
  Satellite
TM
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    							MEMORY MODULE REMOVALMEMORY MODULE REMOVAL1. Turn the computer upside down. 
2. Remove two M2.5x4 black flat head  screws
    securing  the memory cover.
3. Lift out the cover.
TOSHIBA
Tough Enough for Today’s WorldMINI PCI CARD REMOVAL
FIELD REPLACEABLE UNIT DOCUMENTATION5000 Series1. Turn the computer upside down.
2. Remove two M2.5x4 black torx screws securing
    the Mini PCI slot cover.     HDD REMOVAL5. Remove four M3x4 brass flat head screws securing the 
    HDD bracket to the drive.M3x4 Flat head screwsHDD bracketM2.5x4 black flat head screwsMemory
cover4. Gently press out on the memory clips and pull the 
    memory module out of the connector on a 45 degree     angle.Memory
moduleMemory clipsMini 
PCI slotcoverM2.5x4 black torx screws  SatelliteTM
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    							MODEM BOARD REMOVALMODEM BOARD REMOVALMINI PCI CARD REMOVAL1. Remove two M2.5x4 black flat head screws securing 
    the modem slot cover.2. Insert your finger nail or the case separator into the    notched side of the cover and lift up to release the    latch securing the modem slot cover.TOSHIBA
Tough Enough for Today’s World1. Open the display panel.
2. Remove the keyboard holder at the top of the
    keyboard.KEYBOARD REMOVAL
FIELD REPLACEABLE UNIT DOCUMENTATION5000 SeriesModem slot coverM2.5x4 black flat head screws3. Gently press out the Mini PCI slot clips and pull the
    Mini PCI card out of the connector on a 30 degree
    angle.Mini PCI 
cardPCI clips3. Disconnect the MJ harness from JP1 on the modem board
    and PJ108 on the system board.4. Remove two M2x3 black screws securing the 
    modem board.5. Lift up the modem board to disconnect it from the
    system board.
M2x3 black screws
ModemMJ HarnessLatchKeyboard holder  SatelliteTM
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    							2. Turn the computer right side up and open the 
    LCD panel.
3. Remove one M2x4 brass screw  securing the KB 
    plate and lift out the KB plate. 
4. Remove  two M2.5x16 black screws  and two M2x6
     brass screws  securing the top cover.  
     
4. Lift out the  keyboard and set it on the palm rest.
5. Disconnect the  keyboard cable from PJ113  on the 
    system board and lift out the keyboard.
KEYBOARD REMOVAL
TOP COVER REMOVAL
FIELD REPLACEABLE UNIT DOCUMENTATION
5000 Series
TOSHIBA
Tough Enough for Today’s World
3. Remove  two M2.5x2.8 black flat head screws  securing
    the keyboard.
M2.5x2.8 black flat head screws
PJ113
Keyboard 
cable
Keyboard
TOP COVER REMOVAL
1. Turn the computer upside down and remove the  
    following sixteen screws:
    - 6  M2.5x16 black screws
     - 2  M2.5x25 black screws
    - 5  M2.5x6 black flat head screws 
    - 2  M2x3 black screws
    - 1 M2.5x4 black flat head screw   
M2.5x25 black screws
M2.5x16 
black screws
M2x3 Black 
screws
M2.5x6 black flat head screws
KB plate assembly M2x4  
brass 
screw
M2.5x4 black
 flat
head screw
M2x6 brass screws
M2.5x16 
black 
screws
  Satellite
TM
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    							TOSHIBA
Tough Enough for Today’s World  TOP COVER REMOVAL  CD-R/W/DVD-ROM DRIVE REMOVAL1. Slide the CD-R/W/DVD-ROM drive to the right to 
    disconnect it from  PJ106 on the system board.
FIELD REPLACEABLE UNIT DOCUMENTATION5000 Series  CD-R/W//DVD-ROM DRIVE REMOVALM2x6 brass screwsM2x3 black screwCD-R/W/DVD-ROMside bracketCD-R/W/DVD-ROM bracketCD-R/W/DVD-ROM connectorCD-R/W/DVD-ROM driveSPEAKER(WOOFER) REMOVAL2. Remove one M2x3 black screw securing the side  bracket
    and lift out the bracket.3. Remove two M2x6 brass screws securing the CD-R/W/
    DVD-ROM connector and the bracket.4. Remove the connector and the bracket.
1. Peel off the glass tape securing the woofer harness.
2. Disconnect the woofer harness from PJ1106 on the 
    sound board.3. Lift out the speaker(woofer). woofer harnessGlass tapeSpeaker
(woofer)PJ1106PJ106CD-R/W/DV-ROM drive1. Disconnect the power/internet/in-touch cover sensor
    membrane switch from PJ103, the left and right speaker
    cables from PJ120 and PJ121 on the system board.
3. Disconnect the LCD/FL cable from PJ203 and PJ204 
    on the video board.4. Disconnect the interface cable and the CD control/
    touch pad cable from PJ124 and PJ114 on the system 
    board. Membrane
switchPJ103Left/right
speakerInterface 
cableCD control/touchpad cableLCD/FL cablePJ203
PJ204PJ124PJ114PJ120
PJ121  SatelliteTM
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    							TOSHIBA
Tough Enough for Today’s WorldSOUND BOARD REMOVAL1. Remove two M2x4 black flat head screws securing the
    sound board.2. Lift out the sound board and disconnect the sound cable
    (FMZFL1) from PJ1100 on the sound board.SECURE DIGITAL(SD) BOARD REMOVAL
FIELD REPLACEABLE UNIT DOCUMENTATION5000 Series1. Remove one M2x4 brass screw securing the 
    SD support plate and the sound FIR board.2. Remove the SD support plate and lift up the back 
    side of the sound/FIR board to disconnect it from 
    PJ601 on  the system board. M2.5x4 black
flat head screwsSound 
boardSound 
cable  BATTERY BOARD REMOVAL1. Remove one hex screw securing the battery board.
2. Remove two M2x6 brass screws securing the cpad
    cover and lift out the cover.3. Disconnect the two battery board harness from
    PJ1000 and 10001 on the  battery board.4. Lift out the battery board assembly.RTC REMOVAL1. Remove the glass tape securing the battery harness
    and RTC battery.2. Disconnect the RTC battery cable from PJ752 on the
    system board.3. Lift the RTC battery out of the slot.M2x6
brassscrewsBattery harnessPlastic braceRTC
batteryPJ752RTC battery cableM2x4 brass screwSD support plateSD boardHex screw  SatelliteTM
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    							CPU REMOVALCOOLING MODULE REMOVAL1. Disconnect the fan harness from PJ770 on the system 
    board. 2. Remove three M2x8 brass screws  and securing the 
   cooling module to the system board.3. Peel off the glass tape securing the DC harness and
    lift out the cooling module.Fan harnessCooling moduleM2x8
brass screwsPJ770FIELD REPLACEABLE UNIT DOCUMENTATION5000 Series
TOSHIBA
Tough Enough for Today’s World1. Slide the CPU lock in the direction of the arrow.
2. Insert a 5mm flat head screwdriver on the top side of
    the CPU socket and push the socket in the direction of     the arrow and lift out the CPU.NOTE: When installing the CPU, make sure that a silicone
            grease is applied before attaching the heat sink.            Please refer to FSB-200112 for the complete            procedures on how to apply the silicone grease.Glass tapeVIDEO BOARD REMOVAL1. Remove one hex screw securing the HDD con plate
    and lift out the plate.
2. Disconnect the video board from system board.HDD con
plateVideo boardHex screwSYSTEM BOARD REMOVAL1. Disconnect the DC-IN harness from PJ800 on the
    system board and remove it.2. Disconnect the sound cable from PJ119 on the 
    system board.3. Disconnect the battery harness from PJ820 and
    PJ821 on the system board.DC-IN
harnessPJ800Battery harnessPJ820PJ821Sound 
cablePJ11912  SatelliteTMCPU lockCPUSilicone
grease
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    							TOSHIBA
Tough Enough for Today’s World
FIELD REPLACEABLE UNIT DOCUMENTATION5000 SeriesINTERFACE BOARD REMOVAL 4. Remove one M2x4 brass screw and one M2.5x4
     flat head black screw securing the system board.
 5. Lift out the system board.M2x4 brass
screwM2.5x4 flat 
head black screwSYSTEM BOARD REMOVALTOUCHPAD REMOVAL1. Disconnect the touchpad cable from the touchpad 
    PCB.2. Remove four M2x4 brass screws securing the 
    touchpad assembly.3. Lift out the touchpad PCB.Touchpad
PCBTouchpad cableM2x4
brassscrews1. Disconnect the touchpad cable from PJ15, the interface 
    cable from PJ10, the sub LCD cable from PJ13 and the 
    sub LCD power harness  from PJ12. 
2. Remove one M2x4 brass screw securing the interface 
    board.3. Lift out the interface board.Interface
cableTouchpad 
cableSub LCD
powerharnessSub LCD cableM2x4 brass screwInterface boardCD CONTROL/SUB LCD REMOVAL1. Remove three M2x4 brass screws securing the 
    button holder.2. Lift out the button holder.M2x4 brass screwsButton
holder  SatelliteTMPJ10PJ13PJ12PJ15
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