Stihl Km 55 R Manual
Have a look at the manual Stihl Km 55 R Manual online for free. It’s possible to download the document as PDF or print. UserManuals.tech offer 52 Stihl manuals and user’s guides for free. Share the user manual or guide on Facebook, Twitter or Google+.
KM 55 R, KM 55 RCEnglish 9 stay clean and need no service or maintenance. If you experience loss of performance and you suspect a clogged screen, have your muffler maintained by a STIHL servicing dealer. MAINTENANCE, REPAIR AND STORING Maintenance, replacement, or repair of the emission control devices and systems may be performed by any nonroad engine repair establishment or individual. However, if you make a warranty claim for a component which has not been serviced or maintained properly or if nonapproved replacement parts were used, STIHL may deny coverage. Strictly follow the maintenance and repair instructions in the appropriate section of your KombiEngine and KombiTool instruction manuals. Please refer to the maintenance charts respectively the maintenance notes in these manuals.Store the power tool in a dry and high or locked location out of reach of children. Before storing for longer than a few days, always empty the fuel tank. See chapter Storing the machine in this manual. Warning! Use only identical STIHL replacement parts for maintenance and repair. Use of non-STIHL parts may cause serious or fatal injury. Warning! Always stop the engine and make sure that the working tool is stopped before doing any maintenance or repair work or cleaning the power tool. Do not attempt any maintenance or repair work not described in your KombiEngine and KombiTool instruction manuals. Have such work performed by your STIHL servicing dealer only. Warning! Use the specified spark plug and make sure it and the ignition lead are always clean and in good condition. Always press spark plug boot snugly onto spark plug terminal of the proper size. (Note: If terminal has detachable SAE adapter nut, it must be attached.) A loose con- nection between spark plug boot and the ignition wire connector in the boot may create arcing that could ignite com- bustible fumes and cause a fire. Warning! Never test the ignition system with the ignition wire boot removed from the spark plug or with a removed spark plug, since uncontained sparking may cause a fire.Warning! Do not operate your power tool if the muffler is damaged, missing or modi- fied. An improperly maintained muffler will increase the risk of fire and hearing loss. If your muffler was equipped with a spark-arresting screen to reduce the risk of fire, never operate your power tool if the screen is missing or damaged. Remember that the risk of forest fires is greater in hot or dry weather.
KM 55 R, KM 55 RC English 10The following STIHL KombiTools may be mounted on the KombiEngine: The barrier bar supplied with the machine must be mounted to the loop handle – see also Mounting the Loop Handle. Approved KombiTools HT-KM BF-KM 470BA018 KN FCS-KMFCB-KM KW-KMKB-KM FH-KM FS-KMFS-KM FSB-KMBG-KM KombiTool Purpose FS-KM Brushcutter with mowing head FS-KM Brushcutter with grass cutting blade FSB-KM Brushcutter with mowing head HL-KM 135° Hedge trimmer, adjustable HL-KM 0° Hedge trimmer FH-KM 135° Power scythe BG-KM Blower HT-KM Pole pruner BF-KM Pick tines FCB-KM Power edger FCS-KM Power edger KB-KM Bristle brush KW-KM PowerSweep
KM 55 R, KM 55 RCEnglish 11 A barrier bar is supplied with the machine. Attach the barrier bar to the loop handle. NInsert square nuts (1) in the barrier bar (2) – the holes must line upNInsert the clamp (3) in the loop handle (4) and position them together on the shaft (5) NPosition clamp (6) NPosition barrier bar (2) – note position! NLine up the holes NInsert bolts (7) in the holes – and screw them into the barrier bar as far as possibleNFit the loop handle (4) at a distance of (A) approx. 20 cm (8 in) forward of the control handle (8) NOrient the loop handle NTighten the bolts – lock the nuts if necessary The sleeve (9) is present depending on the country and must be located between the loop handle and control handle. Always leave the barrier bar attached. Mounting the Loop Handle 2 002BA098 KN 11 5 4 002BA099 KN 2 3 6 7 A 9 8 4 002BA353 KN
KM 55 R, KM 55 RC English 12 This engine is certified to operate on unleaded gasoline and the STIHL two- stroke engine oil at a mix ratio of 50:1. Your engine requires a mixture of high- quality gasoline and quality two-stroke air cooled engine oil. Use mid-grade unleaded gasoline with a minimum octane rating of 89 (R+M/2). If the octane rating of the mid-grade gasoline in your area is lower, use premium unleaded fuel. Fuel with a lower octane rating may increase engine temperatures. This, in turn, increases the risk of piston seizure and damage to the engine. The chemical composition of the fuel is also important. Some fuel additives not only detrimentally affect elastomers (carburetor diaphragms, oil seals, fuel lines, etc.), but magnesium castings and catalytic converters as well. This could cause running problems or even damage the engine. For this reason STIHL recommends that you use only high-quality unleaded gasoline! Gasoline with an ethanol content of more than 10% can cause running problems and major damage in engines with a manually adjustable carburetor and should not be used in such engines. Engines equipped with M-Tronic can be run on gasoline with an ethanol content of up to 25% (E25). Use only STIHL two-stroke engine oil or equivalent high-quality two-stroke engine oils that are designed for use only in air cooled two-cycle engines.We recommend STIHL HP Ultra 2-Cycle Engine Oil since it is specially formulated for use in STIHL engines. Do not use BIA or TCW rated (two- stroke water cooled) mix oils or other mix oils that state they are for use in both water cooled and air cooled engines (e.g., outboard motors, snowmobiles, chain saws, mopeds, etc.). Take care when handling gasoline. Avoid direct contact with the skin and avoid inhaling fuel vapor. When filling at the pump, first remove the canister from your vehicle and place the canister on the ground before filling. Do not fill fuel canisters that are sitting in or on a vehicle. The canister should be kept tightly closed in order to avoid any moisture getting into the mixture. The machine‘s fuel tank and the canister in which fuel mix is stored should be cleaned as necessary. Fuel mix ages Only mix sufficient fuel for a few days work, not to exceed 3 months of storage. Store in approved fuel-canisters only. When mixing, pour oil into the canister first, and then add gasoline. Close the canister and shake it vigorously by hand to ensure proper mixing of the oil with the fuel.Dispose of empty mixing-oil canisters only at authorized disposal locations. FuelGaso- lineOil (STIHL 50:1 or equiva- lent high-quality oils) US gal. US fl.oz 12.6 2 1/2 6.4 5 12.8
KM 55 R, KM 55 RCEnglish 13 Before fueling, clean the filler cap and the area around it to ensure that no dirt falls into the tank. Always thoroughly shake the mixture in the canister before fueling your machine. Controls 1Stop switch 2Throttle trigger lockout 3Throttle lever 4Tongue of throttle trigger 5Catch Positions of stop switch 6I – normal run position – the engine is running or can start 70 – engine off – the ignition is switched off Starting NMove the stop switch toI. NPress down the throttle trigger lockout and hold it there. NSqueeze the throttle trigger until the catch on the tongue (4) can be engaged on the housing. NNow release the throttle trigger, tongue and trigger lockout in that order. This is the starting throttle position.Fueling In order to reduce the risk of burns or other personal injury from escaping gas vapor and fumes, remove the fuel filler cap carefully so as to allow any pressure build- up in the tank to release slowly. After fueling, tighten fuel cap as securely as possible by hand. 232BA046 KN Starting / Stopping the Engine 2 233BA048 KN 167 54 3233BA049 KN 4
KM 55 R, KM 55 RC English 14 NSet the choke lever (8) to NPress the fuel pump bulb (9) at least five times – even if the bulb is already filled with fuel.Starting NPlace the unit on the ground: Check that the working tool is not touching the ground or any other obstacles – see also Starting / Stopping the Engine in the KombiTool instruction manual. NMake sure you have a safe and secure footing. NHold the unit with your left hand and press it down firmly – your thumb should be under the fan housing.NHold the starter grip with your right hand. Version without Easy2Start NPull the starter grip slowly until you feel it engage and then give it a brisk strong pull. Version with Easy2Start NPull the starter grip slowly until you feel it engage and then pull it out slowly and steadily. gif the engine is cold efor warm start – also use this posi- tion if the engine has been running but is still cold. 9 8 232BA011 KN Do not stand or kneel on the drive tube. 232BA012 KN 233BA014 KN Do not pull out the starter rope all the way – it might otherwise break. Do not pull out the starter rope all the way – it might otherwise break. 232BA014 KN
KM 55 R, KM 55 RCEnglish 15 Both versions NDo not let the starter grip snap back. Guide it slowly back into the housing so that the starter rope can rewind properly. NCrank the engine until it fires – after no more than five pulls, move the choke lever (8) to e. NContinue cranking. As soon as the engine runs NSqueeze the throttle trigger to disengage the tongue – the engine will settle down to idle speed. Your machine is now ready for operation. Stopping the engine NMove the stop switch to0. If the engine does not start If you did not move the choke lever to e quickly enough after the engine began to fire, the combustion chamber is flooded.NSet the choke lever to e. NSet the stop switch, lockout lever and throttle trigger to the starting throttle position. NStart the engine by pulling the starter rope briskly – 10 to 20 pulls may be necessary. If the engine still does not start NMove the stop switch to0. NRemove the spark plug – see Spark Plug. NDry the spark plug. NCrank the engine several times with the starter to clear the combustion chamber. NRefit the spark plug – see Spark Plug. NMove the stop switch toI. NSet the choke lever to e – even if the engine is cold. NNow start the engine. Fuel tank run until completely dry NAfter refueling, press the fuel pump bulb at least five times – even if the bulb is filled with fuel. NStart the engine. During break-in period A factory-new machine should not be run at high revs (full throttle off load) for the first three tank fillings. This avoids unnecessary high loads during the break-in period. As all moving parts have to bed in during the break-in period, the frictional resistances in the engine are greater during this period. The engine develops its maximum power after about 5 to 15 tank fillings. During Operation After a long period of full throttle operation, allow the engine to run for a short while at idle speed so that engine heat can be dissipated by the flow of cooling air. This protects engine- mounted components (ignition, carburetor) from thermal overload. After Finishing Work Storing for a short period: Wait for the engine to cool down. Empty the fuel tank and keep the machine in a dry place, well away from sources of ignition, until you need it again. For longer out-of- service perionds – see Storing the Machine.Make sure the carburetor is correctly adjusted. The working tool must not move when the engine is idling. 8 232TI015 KN Operating Instructions
KM 55 R, KM 55 RC English 16 If there is a noticeable loss of engine power NSet the choke lever to g. NPress in the tab (1) and swing the filter cover (2) down. NClean away loose dirt from around the filter.NRemove the felt element (3) from the filter housing (4) and replace it – knock out or blow out as a temporary measure – do not wash. NReplace damaged parts. NFit the felt element (3) in the filter housing (4). NClose the filter cover so that it snaps into position.Exhaust emissions are controlled by the design of the fundamental engine parameters and components (e.g. carburation, ignition, timing and valve or port timing) without the addition of any major hardware. Cleaning the Air Filter 232BA017 KN 12 232BA018 KN 4 3 Engine Management
KM 55 R, KM 55 RCEnglish 17 The carburetor comes from the factory with a standard setting. This setting provides an optimum fuel-air mixture under most operating conditions. With this carburetor it is only possible to adjust the high speed screw within fine limits. Standard Setting NStopping the Engine NMount the KombiTool complete with working tool or cutting attachment. NCheck the air filter and replace it if necessary. NHave the spark arresting screen in the muffler checked (not all markets) – see “Inspection and Maintenance by DealerNTurn high speed screw (H) counterclockwise as far as stop (no more than 3/4 turn). NTurn the low speed screw (L) carefully clockwise as far as stop, then turn it back 1.5 turns. NStart and warm up the engine. NAdjust idle speed with the idle speed screw (LA) so that the cutting attachment does not move. Fine Tuning for Operation in Mountains or at Sea Level A slight correction of the setting of the high speed screw (H) may be necessary if engine power is not satisfactory when operating at high altitude or at sea level. NCarry out the standard setting. NWarm up the engine for about 3 minutes at full throttle.Rule of thumb: Turn the high speed screw (H) about one quarter of a turn for every 1000 m (3300 ft) change in altitude. At high altitude NTurn high speed screw (H) clockwise (leaner) – no further than stop. At sea level NTurn high speed screw (H) counterclockwise (richer) – no further than stop. It is possible that maximum engine speed may be reached with the standard setting in each case. Aadjusting Idle Speed It is usually necessary to change the setting of the idle speed screw (LA) after every correction to the low speed screw (L). NWarm up the engine for about 3 minutes. Engine stops while idling NTurn the idle speed screw (LA) slowly clockwise until the engine runs smoothly – the working tool or cutting attachment must not move. Cutting attachment runs when engine is idling NTurn the idle speed screw (LA) counterclockwise until the working tool or cutting attachment stops Adjusting the Carburetor LH LA 233BA050 KN
KM 55 R, KM 55 RC English 18moving and then rotate the screw another 1/2 to 1 turn in the same direction. Erratic idling behavior, engine stops even though setting of LA-screw has been corrected, poor acceleration Idle setting is too lean: NIdle setting is too lean: Rotate the low speed screw (L) about 1/4 turn counterclockwise until the engine runs and accelerates smoothly. Erratic idling behavior Idle setting is too rich NRotate the low speed screw (L) about 1/4 turn clockwise until the engine runs and accelerates smoothly.If engine is down on power, difficult to start or runs poorly at idling speed, first check the spark plug. Fit a new spark plug after approx. 100 operating hours or earlier if the electrodes are badly eroded. Wrong fuel mix (too much engine oil in the gasoline), a dirty air filter and unfavorable running conditions (mostly at part throttle etc.) affect the condition of the spark plug. These factors cause deposits to form on the insulator nose which may result in trouble in operation. Removing the Spark Plug NMove the stop switch to0. NPull off the spark plug boot (1). NUnscrew the spark plug.Wrong fuel mix (too much engine oil in the gasoline), a dirty air filter and unfavorable running conditions (mostly at part throttle etc.) affect the condition of the spark plug. These factors cause deposits to form on the insulator nose which may result in trouble in operation. If engine is down on power, difficult to start or runs poorly at idling speed, first check the spark plug. NRemove spark plug – see Starting / Stopping the Engine. NClean dirty spark plug. NCheck electrode gap (A) and readjust if necessary – see Specifications. NUse only resistor type spark plugs of the approved range. Rectify problems which have caused fouling of spark plug: If the working tool or cutting attachment continues to run when the engine is idling, have your machine checked and repaired by your servicing dealer. Spark Plug 1 232BA081 KN 000BA002 KN