Stihl Km 110 R Manual
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KM 110 R English 19 The muffler is equipped with a spark arresting screen. NIf the engine is down on power, check the spark arresting screen in the muffler. NWait for the muffler to cool down. NMove the slide control to STOP- 0. NTake out the screw (1). NTake out the screws (2) and remove the shroud (3).NTake out the screw (4). NLift the spark arresting screen (5) and pull it out. NClean the spark arresting screen. If the screen is damaged or heavily carbonized, fit a new one. NRefit the spark arresting screen. NInsert screw and tighten it down firmly. NInstall the shroud. Maintenance Work STIHL recommends that you have servicing and repair work carried out exclusively by an authorized STIHL servicing dealer. Fuel Pickup Body in Tank NCheck the pickup body in the fuel tank every year and have it replaced if necessary. The pickup body should be positioned in the area of the tank shown in the illustration. Inspection and Maintenance by User 249BA059 KN 1 2 3 2249BA060 KN ,QVSHFWLRQVDQG0DLQWHQDQFH E\HDOHU 465BA002 KN
KM 110 R English 20 Maintenance and Care The following intervals apply to normal operating conditions only. If your daily work- ing time is longer or operating conditions are difficult (very dusty work area, etc.), shorten the specified intervals accordingly. before starting work after finishing work or daily after each refueling stop weekly monthly every 12 months if problem if damaged as required Complete machineVisual inspection (condition, leaks)XX CleanX Replace any damaged partsXX Control handle Check operationXX Air filterVisual inspectionXX CleanXX ReplaceX Manual fuel pump (if fitted)CheckX Have repaired by servicing dealer 1)X Pickup body in fuel tankHave checked by servicing dealer 1)X Have replaced by servicing dealer 1)XXX Fuel tank CleanXX CarburetorCheck idle adjustment – the working/cut- ting attachment must not runXX Adjust idle speedX Spark plugAdjust electrode gapX Replace after every 100 operating hours Cooling inletsVisual inspectionX CleanX Cylinder fins Clean 2)X Valve clearanceCheck and, if necessary, have adjusted by dealer after first 139 hours of operation 1)X Have combustion chamber (CARB only)cleaned by servicing dealer 1) after first 139 hours of operation, then every 150 hours of operationX
KM 110 R English 21 Spark arresting screen in mufflerCheckXX Clean or replaceXX All accessible screws and nuts (not adjust- ing screws)RetightenX Anti-vibration elementsCheck XXX Have replaced by servicing dealer 1)X Safety labels ReplaceX 1)STIHL recommends an authorized STIHL servicing dealer.2)Remove shroud - see "Spark Arresting Screen in Muffler" The following intervals apply to normal operating conditions only. If your daily work- ing time is longer or operating conditions are difficult (very dusty work area, etc.), shorten the specified intervals accordingly. before starting work after finishing work or daily after each refueling stop weekly monthly every 12 months if problem if damaged as required
KM 110 R English 221Fuel Filler Cap 2Carburetor Adjusting Screws 3Manual Fuel Pump 4Starter Grip 5Muffler with Spark Arresting Screen 6Coupling Sleeve 7Wing Screw 8Loop Handle 9Barrier Bar 10Carrying Ring 11Slide Control 12Throttle Trigger Lockout 13Throttle Trigger 14Spark Plug Boot 15Choke Knob 16Air Filter Cover 17Fuel Tank 18Machine Support #Serial Number Main Parts 11 16 13 9 7 14 1 3 4 17 18 8 10 464BA003 KN # 25 612 15
KM 110 R English 23 Definitions 1 Fuel Filler Cap For closing the fuel tank. 2 Carburetor Adjusting Screws For tuning the carburetor. 3 Manual Fuel Pump Provides additional fuel feed for a cold start. 4 Starter Grip The grip of the pull starter, for starting the engine. 5 Muffler with Spark Arresting Screen Muffler reduces exhaust noises and diverts exhaust gases away from operator. Spark arresting screen is designed to reduce the risk of fire. 6 Coupling Sleeve Connects drive tube to lower part of drive tube (stub shaft). 7Wing Screw Secures lower part of the drive tube (stub shaft). 8 Loop Handle For easy control of machine during cutting work. 9 Barrier Bar Helps keep user's feet and legs clear of the cutting attachment. 10 Carrying Ring Connects the unit to the harness. 11 Slide Control For starting throttle, run and stop. Keeps the choke partially open during starting and switches off the ignition to stop the engine.12 Throttle Trigger Lockout Must be depressed before the throttle trigger can be activated. 13 Throttle Trigger Controls the speed of the engine. 14 Spark Plug Boot Connects the spark plug with the ignition lead. 15 Choke Knob Eases engine starting by enriching mixture. 16 Air Filter Cover Covers and protects the air filter element. 17 Fuel Tank For fuel and oil mixture. 18 Machine Support For resting machine on the ground. EPA / CEPA The Emission Compliance Period referred to on the Emissions Compliance Label indicates the number of operating hours for which the engine has been shown to meet Federal emission requirements. Category CARB The Emission Compliance Period used on the CARB-Air Index Label indicates the terms: Engine Single cylinder four-stroke engine with mixture lubrication Specifications A = 300 hours B = 125 hours C= 50hours Extended = 300 hours Intermediate = 125 hours Moderate = 50 hours
KM 110 R English 24 Ignition System Electronic magneto ignition Fuel System All position diaphragm carburetor with integral fuel pump Weight FeaturesUsers of this unit should carry out only the maintenance operations described in this manual. STIHL recommends that other repair work be performed only by authorized STIHL servicing dealers. Warranty claims following repairs can be accepted only if the repair has been performed by an authorized STIHL servicing dealer using genuine STIHL replacement parts. Genuine STIHL parts can be identified by the STIHL part number, the { logo and, in some cases, by the STIHL parts symbol K. The symbol may appear alone on small parts.Observe all country-specific waste disposal rules and regulations. STIHL products must not be thrown in the garbage can. Take the product, accessories and packaging to an approved disposal site for environment- friendly recycling. Contact your STIHL servicing dealer for the latest information on waste disposal. Displacement: 31.4 cc (1.92 cu.in) Bore: 40 mm (1.57 in) Stroke: 25 mm (0.98 in) Engine power to ISO 8893:1.05 kW (1.4 bhp) at 7,000 rpm Idle speed: 2,800 rpm Cut-off speed (rated): 10,200 rpm Valve clearance Inlet valve: 0.10 mm (0.004 in) Exhaust valve: 0.10 mm (0.004 in) Spark plug (resistor type): Bosch USR 7AC Electrode gap: 0.5 mm (0.02 in) Fuel tank capacity: 0.53 l (17.9 fl.oz) dry, without KombiTool: 4.5 kg (9.9 lbs) R Loop handle Z Spark arrestor equipment Maintenance and RepairsDisposal 000BA073 KN
KM 110 R English 25 Not for California Your Warranty Rights and Obligations The U.S. Environmental Protection Agency (EPA) and STIHL Incorporated are pleased to explain the Emission Control System Warranty on your equipment type engine. In the U.S. new 1997 and later model year small off-road equipment engines must be designed, built and equipped, at the time of sale, to meet the U.S. EPA regulations for small non road engines. The equipment engine must be free from defects in materials and workmanship which cause it to fail to conform with U.S. EPA standards for the first two years of engine use from the date of sale to the ultimate purchaser. STIHL Incorporated must warrant the emission control system on your small off-road engine for the period of time listed below provided there has been no abuse, neglect or improper maintenance of your small off-road equipment engine. Your emission control system includes parts such as the carburetor and the ignition system. Also included may be hoses, and connectors and other emission-related assemblies. Where a warrantable condition exists, STIHL Incorporated will repair your small off-road equipment engine at no cost to you, including diagnosis (if the diagnostic work is performed at an authorized dealer), parts, and labor.Manufacturer's Warranty Coverage In the U.S., 1997 and later model year small off-road equipment engines are warranted for two years. If any emission- related part on your engine is defective, the part will be repaired or replaced by STIHL Incorporated free of charge. Owner's Warranty Responsibilities As the small off-road equipment engine owner, you are responsible for the performance of the required maintenance listed in your instruction manual. STIHL Incorporated recommends that you retain all receipts covering maintenance on your small off- road equipment engine, but STIHL Incorporated cannot deny warranty solely for the lack of receipts or for your failure to ensure the performance of all scheduled maintenance. Any replacement part or service that is equivalent in performance and durability may be used in non-warranty maintenance or repairs, and shall not reduce the warranty obligations of the engine manufacturer. As the small off-road equipment engine owner, you should be aware, however, that STIHL Incorporated may deny you warranty coverage if your small off-road equipment engine or a part has failed due to abuse, neglect, improper maintenance or unapproved modifications. You are responsible for presenting your small off-road equipment engine to a STIHL service center as soon as a problem exists. The warranty repairs will be completed in a reasonable amount of time, not to exceed 30 days.If you have any questions regarding your warranty rights and responsibilities, please contact a STIHL customer service representative at 1-800-467- 8445 or you can write to STIHL Inc., 536 Viking Drive, P.O. Box 2015, Virginia Beach, VA 23450-2015 www.stihlusa.com Coverage by STIHL Incorporated STIHL Incorporated warrants to the ultimate purchaser and each subsequent purchaser that your small off-road equipment engine will be designed, built and equipped, at the time of sale, to meet all applicable regulations. STIHL Incorporated also warrants to the initial purchaser and each subsequent purchaser that your engine is free from defects in materials and workmanship which cause the engine to fail to conform with applicable regulations for a period of two years. Warranty Period The warranty period will begin on the date the utility equipment engine is purchased by the initial purchaser and you have signed and sent back the warranty card to STIHL. If any emission-related part on your engine is defective, the part will be replaced by STIHL Incorporated at no cost to the owner. Any warranted part which is not scheduled for replacement as required maintenance, or which is scheduled only for regular inspection to the effect of "repair or replace as necessary" will be warranted for the warranty period. Any warranted part which is scheduled for replacement as STIHL Incorporated Federal Emission Control Warranty Statement
KM 110 R English 26 required maintenance will be warranted for the period of time up to the first scheduled replacement point for that part. Diagnosis You, as the owner, shall not be charged for diagnostic labor which leads to the determination that a warranted part is defective. However, if you claim warranty for a component and the machine is tested as non-defective, STIHL Incorporated will charge you for the cost of the emission test. Mechanical diagnostic work will be performed at an authorized STIHL servicing dealer. Emission test may be performed either at STIHL Incorporated or at any independent test laboratory. Warranty Work STIHL Incorporated shall remedy warranty defects at any authorized STIHL servicing dealer or warranty station. Any such work shall be free of charge to the owner if it is determined that a warranted part is defective. Any manufacturer-approved or equivalent replacement part may be used for any warranty maintenance or repairs on emission-related parts and must be provided without charge to the owner. STIHL Incorporated is liable for damages to other engine components caused by the failure of a warranted part still under warranty. The following list specifically defines the emission-related warranted parts: –Air Filter –Carburetor (if applicable) –Fuel Pump–Choke (Cold Start Enrichment System) (if applicable) –Control Linkages –Intake Manifold –Magneto or Electronic Ignition System (Ignition Module or Electronic Control Unit) –Fly Wheel –Spark Plug –Injection Valve (if applicable) –Injection Pump (if applicable) –Throttle Housing (if applicable) –Cylinder –Muffler –Catalytic Converter (if applicable) –Fuel Tank –Fuel Cap –Fuel Line –Fuel Line Fittings –Clamps –Fasteners Where to make a Claim for Warranty Service Bring the product to any authorized STIHL servicing dealer and present the signed warranty card. Maintenance Requirements The maintenance instructions in this manual are based on the application of the recommended 2-stroke fuel-oil mixture (see also instruction "Fuel"). Deviations from this recommendation regarding quality and mixing ratio of fuel and oil may require shorter maintenance intervals. Limitations This Emission Control Systems Warranty shall not cover any of the following: Nrepair or replacement required because of misuse, neglect or lack of required maintenance, Nrepairs improperly performed or replacements not conforming to STIHL Incorporated specifications that adversely affect performance and/or durability, and alterations or modifications not recommended or approved in writing by STIHL Incorporated, and Nreplacement of parts and other services and adjustments necessary for required maintenance at and after the first scheduled replacement point.
KM 110 R English 27 For California only Your Warranty Rights and Obligations The California Air Resources Board (CARB) and STIHL Incorporated are pleased to explain the emission control system warranty on your 2015 and later small off-road equipment engine. In California, new equipment that uses small off-road engines must be designed, built, and equipped to meet the State's stringent anti-smog standards. STIHL Incorporated must warrant the emissions control system on your small off-road engine for the period listed below provided there has been no abuse, neglect or improper maintenance of your small off-road engine. Your emissions control system may include parts such as the carburetor or fuel-injection system, the ignition system, and catalytic converter. Also included may be hoses, belts, connectors or other emission-related assemblies. Where a warrantable condition exists, STIHL Incorporated will repair your small off-road equipment engine at no cost to you including diagnosis, parts and labor.Manufacturer’s Warranty Responsibilities This emissions control system is warranted for two years in California. If any emissions-related part on your equipment is defective, the part will be repaired or replaced by STIHL Incorporated free of charge. Owner’s Warranty Responsibilities As the small off-road equipment engine owner, you are responsible for performance of the required maintenance listed in your instruction manual. STIHL Incorporated recommends that you retain all receipts covering maintenance on your small off- road equipment engine, but STIHL Incorporated cannot deny warranty solely for the lack of receipts or your failure to ensure the performance of all scheduled maintenance. As the small off-road equipment engine owner, you should however be aware that STIHL Incorporated may deny you warranty coverage if your small off-road equipment engine or a part has failed due to abuse, neglect, or improper maintenance or unapproved modifications. You are responsible for presenting your small off-road equipment engine to a STIHL servicing dealer as soon as the problem exists. The warranty repairs should be completed in a reasonable amount of time, not to exceed 30 days. If you have any questions regarding your warranty rights and responsibilities, please contact a STIHL customer service representative at 1-800-467- 8445 or you can write toSTIHL Inc., 536 Viking Drive, P.O. Box 2015, Virginia Beach, VA 23450-2015. www.stihlusa.com Coverage by STIHL Incorporated STIHL Incorporated warrants to the ultimate purchaser and each subsequent purchaser that your small off-road equipment engine is designed, built and equipped, at the time of sale, to meet all applicable emission regulations. STIHL Incorporated also warrants to the initial purchaser and each subsequent purchaser that your engine is free from defects in materials and workmanship which cause the engine to fail to conform to applicable emission regulations for a period of two years. Defects Warranty Period The warranty periods will begin on the date the utility equipment engine is purchased by the initial purchaser. If any emission-related part on your engine is defective, the part will be replaced by STIHL Incorporated at no cost to the owner. Add-on or modified parts that are not exempted by CARB may not be used. The use of any non-exempted add-on or modified parts will be grounds for disallowing a warranty claim. STIHL Incorporated will not be liable to warrant failures of warranted parts caused by the use of a non-exempted add-on or modified part. STIHL Incorporated California Exhaust and Evaporative Emissions Control Warranty Statement
KM 110 R English 28 The warranty on emissions-related parts will be interpreted as follows: 1.Any warranted part that is not scheduled for replacement as required maintenance in the written instructions required in the Emission Warranty Parts List (see below) must be warranted for the warranty period defined in Subsection COVERAGE BY STIHL INCORPORATED, see above. If any such part fails during the period of warranty coverage, it must be repaired or replaced by the manufacturer according to Subsection (4) below. Any such part repaired or replaced under the warranty must be warranted for the remaining warranty period. 2.Any warranted part that is scheduled only for regular inspection in the written instructions required by the Emission Warranty Parts List (see below) must be warranted for the warranty period defined in Subsection COVERAGE BY STIHL INCORPORATED, see above. A statement in such written instructions to the effect of "repair or replace as necessary" will not reduce the period of warranty coverage. Any such part repaired or replaced under warranty must be warranted for the remaining warranty period. 3.Any warranted part that is scheduled for replacement as required maintenance in the written instructions required by the Emission Warranty Parts List (see below) must be warranted for the period of time prior to the first scheduled replacement point for that part. If the part fails prior to the first scheduled replacement, the part must be repaired or replaced by the engine manufacturer according to Subsection (4) below. Any such part repaired or replaced under warranty must be warranted for the remainder of the period prior to the first scheduled replacement point for the part. 4.Repair or replacement of any warranted part under the warranty must be performed at a warranty station at no charge to the owner. 5.Notwithstanding the provisions of Subsection (4) above, warranty services or repairs will be provided at all manufacturer distribution centers that are authorized to service the subject engines. 6.The owner must not be charged for diagnostic labor that leads to the determination that a warranted part is in fact defective, provided that such diagnostic work is performed at a warranty station. Warranty Work STIHL Incorporated shall remedy warranty defects at any authorized STIHL servicing dealer or warranty station. Any such work shall be free of charge to the owner if it is determined that a warranted part is defective. Any manufacturer approved or equivalent replacement part may be used for any warranty maintenance or repairs on emission-related parts and must be provided without charge to the owner. STIHL Incorporated is liable for damages to other engine components caused by the failure of a warranted part still under warranty. Emission Warranty Parts List Air Filter, Carburetor (if applicable), Fuel Pump, Choke (Cold Start Enrichment System) (if applicable), Control Linkages, Intake Manifold, Magneto or Electronic Ignition System (Ignition Module or Electronic Control Unit), Fly Wheel, Spark Plug, Injection Valve (if applicable), Injection Pump (if applicable), Throttle Housing (if applicable), Cylinder, Muffler, Catalytic Converter (if applicable), Fuel Tank, Fuel Cap, Fuel Line, Fuel Line Fittings, Clamps, Fasteners. Where to make a Claim for Warranty Service Bring the STIHL product to any authorized STIHL servicing dealer and present the signed STIHL product registration card, or the print-out of the electronic product registration. Limitations The repair or replacement of any warranted part otherwise eligible for warranty coverage may be excluded from such warranty coverage if STIHL Incorporated demonstrates that the STIHL product has been abused, neglected, or improperly maintained, and that such abuse, neglect, or improper maintenance was the direct cause of the need for repair or replacement of the part. That notwithstanding, any adjustment of a component that has a factory installed,