Stihl Km 110 R Manual
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{ STIHL KM 110 R WARNING Read Instruction Manual thoroughly before use and follow all safety precautions – improper use can cause serious or fatal injury. ADVERTENCIA Antes de usar la máquina lea y siga todas las precauciones de seguridad dadas en el manual de instrucciones – el uso incorrecto puede causar lesiones graves o mortales. ,QVWUXFWLRQ0DQXDO 0DQXDOGHLQVWUXFFLRQHV
Instruction Manual 1 - 30 Manual de instrucciones 31 - 64
Original Instruction Manual Printed on chlorine-free paper Printing inks contain vegetable oils, paper can be recycled. © ANDREAS STIHL AG & Co. KG, 2015 0458-464-8621-E. VA0.J15. 0000000455_012_GB KM 110 R English 1 {This instruction manual is protected by copyright. All rights reserved, especially the rights to reproduce, translate and process with electronic systems. Contents Allow only persons who fully understand the manuals of the KombiEngine and the KombiTool to operate this power tool combination. To receive maximum performance and satisfaction from your STIHL power tool, it is important that you read, understand and follow the safety precautions and the operating and maintenance instructions in chapter "Safety Precautions and Working Techniques" before using your power tool. For further information you can go to www.stihlusa.com. Contact your STIHL dealer or the STIHL distributor for your area if you do not understand any of the instructions in the two manuals. WARNING Because this KombiEngine is the engine for a high-speed power tool, some special safety precautions must be observed to reduce the risk of personal injury. Careless or improper use may cause serious or even fatal injury. KombiSystem 2 Guide to Using this Manual 2 Safety Precautions and Working Techniques 3 Approved KombiTools 10 Mounting the Loop Handle 11 Adjusting the Throttle Cable 12 Fuel 12 Fueling 13 Starting / Stopping the Engine 14 Operating Instructions 16 Cleaning the Air Filter 16 Engine Management 16 Adjusting the Carburetor 17 Spark Plug 17 Storing the Machine 18 Inspection and Maintenance by User 19 Inspections and Maintenance by Dealer 19 Maintenance and Care 20 Main Parts 22 Specifications 23 Maintenance and Repairs 24 Disposal 24 STIHL Incorporated Federal Emission Control Warranty Statement 25 STIHL Incorporated California Exhaust and Evaporative Emissions Control Warranty Statement 27 Trademarks 29
KM 110 R English 2 In the STIHL KombiSystem a number of different KombiEngines and KombiTools can be combined to produce a power tool. In this instruction manual the functional unit formed by the KombiEngine and KombiTool is referred to as the power tool. Therefore, the separate instruction manuals for the KombiEngine and KombiTool should be used together for the power tool. Always read and and make sure you understand both instruction manuals before using your power tool for the first time and keep them in a safe place for future reference. Pictograms The meanings of the pictograms attached to or embossed on the machine are explained in this manual. Depending on the model concerned, the following pictograms may be on your machine. Symbols in Text Many operating and safety instructions are supported by illustrations. The individual steps or procedures described in the manual may be marked in different ways: NA bullet marks a step or procedure. A description of a step or procedure that refers directly to an illustration may contain item numbers that appear in the illustration. Example: NLoosen the screw (1). NLever (2) ... In addition to the operating instructions, this manual may contain paragraphs that require your special attention. Such paragraphs are marked with the symbols and signal words described below: DANGER Indicates an imminent risk of severe or fatal injury. WARNING Indicates a hazardous situation which, if not avoided, could result in severe or fatal injury. NOTICE Indicates a risk of property damage, including damage to the machine or its individual components. KombiSystem . . . . 002BA530 KN + + *XLGHWR8VLQJWKLV0DQXDO )XHOWDQNIRUJDVROLQH DQGHQJLQHRLOPL[WXUH 3UHVVWRRSHUDWHGHFRP- pression valve Manual fuel pump Press to operate manual fuel pump Filler hole for gear lubricant Air intake summer mode Air intake winter mode Handle heating
KM 110 R English 3 Engineering Improvements STIHL’s philosophy is to continually improve all of its products. As a result, engineering changes and improvements are made from time to time. Therefore, some changes, modifications and improvements may not be covered in this manual. If the operating characteristics or the appearance of your machine differs from those described in this manual, please contact your STIHL dealer or the STIHL distributor for your area for assistance. Have your STIHL dealer show you how to operate your power tool. Observe all applicable local safety regulations, standards and ordinances. WARNING Do not lend or rent your power tool without the instruction manuals. Be sure that anyone using it understands the information contained in these manuals. Use your power tool only for the applications described in the instruction manual of the KombiTool you are using. WARNING Do not use it for other purposes, since misuse may result in personal injury or property damage, including damage to the machine. WARNING Minors should never be allowed to use this power tool. Bystanders, especially children, and animals should not be allowed in the area where it is in use. WARNING To reduce the risk of injury to bystanders and damage to property, never let your power tool run unattended. When it is not in use (e.g. during a work break), shut it off and make sure that unauthorized persons do not use it. Most of these safety precautions and warnings apply to the use of all STIHL power tools. Different models may have different parts and controls. See the appropriate section of your KombiEngine and KombiTool instruction manuals for a description of the controls and the function of the parts of your model. Do not clean your machine with a pressure washer. The solid jet of water may damage parts of the machine. Safe use of a KombiEngine involves 1.the operator 2.the power tool 3.the use of the power tool Safety Precautions and Working Techniques Because this Kombi- Engine is the engine for a high-speed power tool, special safety precau- tions must be observed to reduce the risk of per- sonal injury. It is important that you read, fully understand and observe the following safety precautions and warnings. Read the instruction manuals and the safety precautions of your KombiEngine and KombiTool periodically. Careless or improper use may cause serious or fatal injury.
KM 110 R English 4 THE OPERATOR Physical Condition You must be in good physical condition and mental health and not under the influence of any substance (drugs, alcohol, etc.) which might impair vision, dexterity or judgment. Do not operate this machine when you are fatigued. WARNING Be alert – if you get tired, take a break. Tiredness may result in loss of control. Working with any power tool can be strenuous. If you have any condition that might be aggravated by strenuous work, check with your doctor before operating this machine. WARNING Prolonged use of a power tool (or other machines) exposing the operator to vibrations may produce whitefinger disease (Raynaud's phenomenon) or carpal tunnel syndrome. These conditions reduce the hand's ability to feel and regulate temperature, produce numbness and burning sensations and may cause nerve and circulation damage and tissue necrosis. All factors which contribute to whitefinger disease are not known, but cold weather, smoking and diseases or physical conditions that affect blood vessels and blood transport, as well as high vibration levels and long periods of exposure to vibration are mentioned as factors in the development of whitefinger disease. In order to reduce the risk of whitefinger disease and carpal tunnel syndrome, please note the following: –Most STIHL power tools are available with an anti-vibration ("AV") system designed to reduce the transmission of vibrations created by the machine to the operator's hands. An AV system is recommended for those persons using power tools on a regular or sustained basis. –Wear gloves – not while using KombiTool BG-KM – and keep your hands warm. –Keep the AV system well maintained. A power tool with loose components or with damaged or worn AV elements will tend to have higher vibration levels. –Maintain a firm grip at all times, but do not squeeze the handles with constant, excessive pressure. Take frequent breaks. All the above-mentioned precautions do not guarantee that you will not sustain whitefinger disease or carpal tunnel syndrome. Therefore, continual and regular users should closely monitor the condition of their hands and fingers. If any of the above symptoms appear, seek medical advice immediately. WARNING The ignition system of the STIHL unit produces an electromagnetic field of a very low intensity. This field may interfere with some pacemakers. To reduce the risk of serious or fatal injury, persons with a pacemaker should consult their physician and the pacemaker manufacturer before operating this tool. Proper Clothing WARNING To reduce the risk of injury, the operator should wear proper protective apparel. WARNING Be particularly alert and cautious when wearing hearing protection because your ability to hear warnings (shouts, alarms, etc.) is restricted. For further instructions on proper clothing see the safety precautions in the instruction manual of the KombiTool you are using.Power tool noise may damage your hearing. Wear sound barriers (ear plugs or ear mufflers) to protect your hearing. Continual and regular users should have their hearing checked regularly. Avoid loose-fitting jack- ets, scarfs, neckties, jewelry, flared or cuffed pants, unconfined long hair or anything that could become caught on branches, brush or the moving parts of the unit. Secure hair so it is above shoulder level.
KM 110 R English 5 THE POWER TOOL For illustrations and definitions of the power tool parts see the chapter on "Main Parts." WARNING Never modify this power tool in any way. Only attachments supplied by STIHL or expressly approved by STIHL for use with the specific STIHL KombiEngine model are authorized. Although certain unauthorized attachments are useable with STIHL power tools, their use may, in fact, be extremely dangerous. If this tool is subjected to unusually high loads for which it was not designed (e.g. heavy impact or a fall), always check that it is in good condition before continuing work. Check in particular that the fuel system is tight (no leaks) and that the controls and safety devices are working properly. Do not continue operating this machine if it is damaged. In case of doubt, have it checked by your STIHL servicing dealer. THE USE OF THE POWER TOOL Transporting the Power Tool WARNING Always switch off the engine and make sure the working tool has stopped before putting a power tool down. When transporting your power tool in a vehicle, properly secure it to prevent turnover, fuel spillage and damage to the power tool.Fuel Your STIHL power tool uses an oil- gasoline mixture for fuel (see the chapter on "Fuel" of your instruction manual). WARNING Fueling Instructions WARNING To reduce the risk of serious injury from burns, never attempt to refuel the unit until it has been completely removed from the operator. WARNING Fuel your power tool in well-ventilated areas, outdoors. Always shut off the engine and allow it to cool before refueling. Gasoline vapor pressure may build up inside the fuel tank depending on the fuel used, the weather conditions and the tank venting system.In order to reduce the risk of burns and other personal injury from escaping gas vapor and fumes, remove the fuel filler cap on your power tool carefully so as to allow any pressure build-up in the tank t o r e l e a s e s l o w l y . N e v e r r e m o v e t h e f u e l filler cap while the engine is running. Select bare ground for fueling and move at least 10 feet (3 m) from the fueling spot before starting the engine. Wipe off any spilled fuel before starting your machine. WARNING WARNING In order to reduce the risk of fuel spillage and fire from an improperly tightened fuel cap, correctly position and tighten the fuel cap in the fuel tank opening. Gasoline is an extremely flammable fuel. If spilled and ignited by a spark or other ignition source, it can cause fire and seri- ous burn injury or property damage. Use extreme caution when handling gasoline or fuel mix. Do not smoke or bring any fire or flame near the fuel or the power tool. Note that combus- tible fuel vapor may escape from the fuel system. Check for fuel leakage while refueling and during operation. If fuel leakage is found, do not start or run the engine until the leak is fixed and any spilled fuel has been wiped away. Take care not to get fuel on your clothing. If this happens, change your clothing immediately.
KM 110 R English 6 WARNING See also the "Fueling" chapter in your Instruction Manual for additional information. Before Starting WARNING Always check your power tool for proper condition and operation before starting, particularly the throttle trigger, throttle trigger lockout, stop switch, cutting attachment, deflector and harness. The throttle trigger must move freely and always spring back to the idle position. Never attempt to modify the controls or safety devices. WARNING Check fuel system for leaks, especially the visible parts, e.g., filler cap, hose connections, manual fuel pump (only for power tools equipped with a manual fuel pump). Do not start the engine if there are leaks or damage – risk of fire! Have the machine repaired by a servicing dealer before using it. WARNING Never operate your power tool if it is damaged, improperly adjusted or maintained, or not completely or securely assembled. WARNING Check that the spark plug boot is securely mounted on the spark plug – a loose boot may cause arcing that could ignite combustible fumes and cause a fire. Keep the handles clean and dry at all times; it is particularly important to keep them free of moisture, pitch, oil, fuel mix, grease or resin in order for you to maintain a firm grip and properly control your power tool. Starting Start the engine at least 10 feet (3 m) from the fueling spot, outdoors only. For specific starting instructions, see the appropriate section of your KombiEngine and KombiTool manuals. Place the power tool on firm ground or other solid surface in an open area. Maintain good balance and secure footing. WARNING To reduce the risk of injury from loss of control, be absolutely sure that the working tool is clear of you and all other obstructions and objects, including the ground, because when the engine starts at starting-throttle, engine speed will be fast enough for the clutch to engage and move the working tool.Once the engine has started, immediately blip the throttle trigger, which should release the starting throttle and allow the engine to slow down to idle. WARNING Your power tool is a one-person machine. Do not allow other persons in the general work area, even when starting. WARNING To reduce the risk of injury from loss of control, do not attempt to "drop start" your power tool. WARNING When you pull the starter grip, do not wrap the starter rope around your hand. Do not let the grip snap back, but guide the starter rope to rewind it properly. Failure to follow this procedure may result in injury to your hand or fingers and may damage the starter mechanism. See also the safety precautions on Starting in the instruction manual of the KombiTool. Important Adjustments WARNING To reduce the risk of personal injury from loss of control or contact with the running working tool, do not use a power tool with incorrect idle adjustment. At correct idle speed, the working tool Unit vibrations can cause an improperly tightened fuel filler cap to loosen or come off and spill quanti- ties of fuel. In order to reduce the risk of fuel spillage and fire, tighten the fuel filler cap by hand as securely as possible.
KM 110 R English 7 should not move. For directions on how to adjust idle speed, see the appropriate section of your instruction manual. If you cannot set the correct idle speed, have your STIHL dealer check your power tool and make proper adjustments and repairs. During Operation Holding and Controlling the Power Tool Always hold the unit firmly with both hands on the handles while you are working. Wrap your fingers and thumbs around the handles. Your right hand should grip the rear handle. This also applies to left-handers. WARNING To reduce the risk of injury from loss of control, never work on a ladder or on any other insecure support. Working Conditions Operate and start your power tool only outdoors in a well ventilated area. Operate it under good visibility and daylight conditions only. Work carefully. WARNING WARNING Inhalation of certain dusts, especially organic dusts such as mold or pollen, can cause susceptible persons to have an allergic or asthmatic reaction. Substantial or repeated inhalation of dust and other airborne contaminants, in particular those with a smaller particle size, may cause respiratory or other illnesses. Control dust at the source where possible. Use good work practices, such as operating the unit so that the wind or operating process directs any dust raised by the power tool away from the operator. Follow the recommendations of EPA/OSHA/NIOSH and occupational and trade associations with respect to dust ("particulate matter"). When the inhalation of dust cannot be substantially controlled, i.e., kept at or near the ambient (background) level, the operator and any bystanders should wear a respirator approved by NIOSH/MSHA for the type of dust encountered. Operating Instructions WARNING Do not operate your power tool using the starting throttle lock, as you do not have control of the engine speed. In the event of an emergency, switch off the engine immediately – move the slide control / stop switch to 0 or STOP. WARNING Never modify your muffler. Any modification could cause an increase in heat radiation, sparks or sound level, thereby increasing the risk of fire, burn injury or hearing loss. You may also permanently damage the engine. Have your muffler serviced and repaired by your STIHL servicing dealer only. WARNING The muffler and other parts of the engine (e.g. fins of the cylinder, spark plug) become hot during operation and remain hot for a while after stopping the engine. To reduce risk of burns, do not touch the muffler and other parts while they are hot. Keep the area around the muffler clean. Remove excess lubricant and all debris such as pine needles, branches or leaves. Let the engine cool down 002BA057 KN $VVRRQDVWKHHQJLQHLV UXQQLQJWKLVSURGXFWJHQ- erates toxic exhaust fumes containing chemi- cals, such as unburned hydrocarbons (including benzene) and carbon monoxide, that are known to cause respira- tory problems, cancer, birth defects, or other reproductive harm. Some of the gases (e.g. carbon monoxide) may be color- less and odorless. To reduce the risk of serious or fatal injury/illness from inhaling toxic fumes, never run the machine indoors or in poorly venti- lated locations.
KM 110 R English 8 sitting on concrete, metal, bare ground or solid wood away from any combustible substances. WARNING An improperly mounted or damaged cylinder housing or a damaged/deformed muffler shell may interfere with the cooling process of the muffler. To reduce the risk of fire or burn injury, do not continue work with a damaged or improperly mounted cylinder housing or a damaged/deformed muffler shell. Your muffler is furnished with a spark arresting screen designed to reduce the risk of fire from the emission of hot particles. Never operate your unit with a missing or damaged spark arresting screen. If your gas/oil mix ratio is correct (i.e., not too rich), this screen will normally stay clean as a result of the heat from the muffler and need no service or maintenance. If you experience loss of performance and you suspect a clogged screen, have your muffler maintained by a STIHL servicing dealer. Some state or federal laws or regulations may require a properly maintained spark arrestor for certain uses. See the "Maintenance, Repair and Storing" section of these Safety Precautions. Remember that the risk of a brush or forest fire is greater in hot or dry conditions. WARNING MAINTENANCE, REPAIR AND STORING Maintenance, replacement, or repair of the emission control devices and systems may be performed by any nonroad engine repair establishment or individual. However, if you make a warranty claim for a component which has not been serviced or maintained properly or if nonapproved replacement parts were used, STIHL may deny coverage. WARNING Use only identical STIHL replacement parts for maintenance and repair. Use of non-STIHL parts may cause serious or fatal injury. Strictly follow the maintenance and repair instructions in the appropriate section of your KombiEngine and KombiTool instruction manuals. Please refer to the maintenance charts respectively the maintenance notes in these manuals. WARNING Always stop the engine and make sure that the working tool is stopped before doing any maintenance or repair work or cleaning the power tool. Do not attempt any maintenance or repair work not described in your KombiEngine and KombiTool instruction manuals. Have such work performed by your STIHL servicing dealer only. WARNING Use the specified spark plug and make sure it and the ignition lead are always clean and in good condition. Always press spark plug boot snugly onto spark plug terminal of the proper size. (Note: If terminal has detachable SAE adapter nut, it must be attached.) A loose connection between spark plug boot and the ignition wire connector in the boot may create arcing that could ignite combustible fumes and cause a fire. Some STIHL power tools are equipped with a cata- lytic converter, which is designed to reduce the exhaust emissions of the engine by a chemical pro- cess in the muffler. Due to this process, the muf- fler does not cool down as rapidly as conven- tional mufflers when the engine returns to idle or is shut off. To reduce the risk of fire and burn inju- ries when using a catalytic converter, always set your power tool down in the upright position and never locate it where the muffler is near dry brush, grass, wood chips or other com- bustible materials while it is still hot.