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Stiga PARK UNLIMITED, PRESIDENT, POWER, EXCELLENT Swedish Version Manual
Stiga PARK UNLIMITED, PRESIDENT, POWER, EXCELLENT Swedish Version Manual
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51 DEUTSCHDE 5.8.3 Demontage/Montage Die Batterie befindet sich unter der Motorhaube. Bei einer Demontage/Montage gilt Folgendes für den Anschluss der Kabel: • Bei der Demontage: Trennen Sie zuerst das schwarze Kabel vom Batterieminuspol (-). Trennen Sie danach das rote Kabel vom Batter- iepluspol (+). • Bei der Montage: Verbinden Sie zuerst das rote Kabel mit dem Batteriepluspol (+). Verbinden Sie danach das schwarze Kabel mit dem Batter- ieminuspol (-). Wenn die Kabel in der umgekehrten Reihenfolge angeschlossen bzw. getren- nt werden, besteht das Risiko für einen Kurzschluss sowie eine Beschädigung der Batterie. Durch das Vertauschen der Kabel wer- den Generator und Batterie zerstört. Der Motor darf nie bei getrennter Bat- terie betrieben werden. Dadurch beste- ht die Gefahr für Schäden an Generator und elektrischem System. 5.8.4 Reinigung Oxidierte Batteriepole müssen gereinigt werden. Verwenden Sie dazu eine Stahlbürste und schmieren Sie die Pole mit Polfett ein. 5.9 Luftfilter, Motor 5.9.1 Luftfilter (Unlimited, President, Power) Der Vorfilter (Schaumstofffilter) ist alle 25 Be- triebsstunden zu reinigen/auszutauschen. Der Luftfilter (Papierfilter) ist alle 100 Betriebss- tunden zu reinigen/auszutauschen. Hinweis: Wird das Gerät unter staubigen Bedin- gungen eingesetzt, sind die Filter häufiger zu rein- igen/auszutauschen. Demontieren/montieren Sie die Luftfilter wie folgt. 1. Reinigen Sie den Bereich um das Luftfilterge- häuse sorgfältig. 2. Demontieren Sie das Luftfiltergehäuse (23:A), indem Sie die zwei Klammern lösen. 3. Demontieren Sie das Filterpaket (23:B). Der Vorfilter ist über dem Luftfilter positioniert. Vorsichtig arbeiten, damit kein Schmutz in den Vergaser gelangt. Das Luftfiltergehäuse reini- gen. 4. Reinigen Sie den Papierfilter, indem Sie ihn leicht gegen eine ebene Fläche klopfen. Wenn der Papierfilter sehr schmutzig ist, sollte er aus- gewechselt werden.5. Reinigen Sie den Vorfilter. Wenn der Papierfil- ter sehr schmutzig ist, sollte er ausgewechselt werden. 6. Gehen Sie bei der Montage in umgekehrter Rei- henfolge vor. Zur Reinigung des Papierfilters dürfen keine Druckluft oder Lösungsmittel auf Petroleumbasis bzw. kein Petroleum verwendet werden. Dadurch wird der Filter zerstört. 5.9.2 Luftfilter (Excellent) Der Vorfilter (Schaumstofffilter) ist alle 25 Be- triebsstunden zu reinigen. Der Luftfilter (Papierfilter) ist alle 100 Betriebss- tunden auszutauschen. Hinweis: Wird das Gerät unter staubigen Bedin- gungen eingesetzt, sind die Filter häufiger zu rein- igen/auszutauschen. Demontieren/montieren Sie die Luftfilter wie folgt. 1. Demontieren Sie das rechte Hinterrad 2 Reinigen Sie den Bereich um das Luftfilterge- häuse sorgfältig. 3. Demontieren Sie das Luftfiltergehäuse (21:A), indem Sie dessen Schraube lösen (21:B). 4. Demontieren Sie die Filter. Der Vorfilter (21:C) ist über dem Luftfilter (21:D) positioniert. Vor- sichtig arbeiten, damit kein Schmutz in den Ver- gaser gelangt. Das Luftfiltergehäuse reinigen. 5. Den Vorfilter (21:C) mit flüssigem Spülmittel und Wasser auswaschen. Filter ausdrücken. Et- was Öl auf den Filter gießen und einmassieren. 6. Gehen Sie bei der Montage in umgekehrter Rei- henfolge vor. Kontrollieren Sie, ob die Gum- midichtungen (21:E) unbeschädigt sind. Ersetzen Sie die Dichtung bei Bedarf. 5.10 ZündkerzeDie Zündkerze(n) ist (sind) alle 200 Betriebss- tunden auszutauschen (d.h. bei jedem zweiten Gr- undservice). Bevor Sie die Zündkerze lösen, reinigen Sie deren Befestigung. Zündkerze : Champion RC12YC oder gleichwer- tig. Elektrodenabstand : 0,75 mm. 5.11 LufteinlassSiehe 10, 11, 12:W. Der Motor ist luftgekühlt. Ver- stopfungen im Kühlsystem schaden dem Motor. Der Lufteinlass des Motors ist alle 50 Betriebss- tunden zu reinigen. Eine gründlichere Reinigung des Kühlsystems wird bei jedem Grundservice ausgeführt.
52 DEUTSCHDE 5.12 SchmierungSämtliche Schmierpunkte entsprechend der fol- genden Tabelle sind alle 50 Betriebsstunden sowie nach jedem Waschen zu schmieren. 5.13 SicherungenWenn einer der unten aufgeführten Fehler auftritt, ist die entsprechende Sicherung auszuwechseln. Siehe Abb. 13. 6 PATENT- UND MUSTER-SCHUTZ Dieses Gerät oder Teile von ihm unterliegen fol- gendem Patent- und Musterschutz: SE9901091-0, SE9901730-3, SE9401745-6, US595 7497, FR772384, DE69520215.4, GB772384, SE0301072-5, SE04/000239 (PCT), SE0401554-1, SE0501599-5. GGP behält sich das Recht vor, ohne vorherige An- kündigung Änderungen am Produkt vorzunehmen. Objekt Maßnahme Abbil dung Radlager 2 Schmiernippel. Fettspritze mit Universalfett verwenden. Solange pumpen, bis Fett austritt.23 Knicklenk- punkt4 Schmiernippel. Fettspritze mit Universalfett verwenden. Solange pumpen, bis Fett austritt.24 Lenkketten Ketten mit Stahlbürste reini- gen. Mit Universalkettenspray schmieren.- Spannarme Lagerpunkte mit Ölkän- nchen schmieren und gleichzeitig die entsprechenden Bedienele- mente aktivieren. Am besten von 2 Personen auszuführen.25 Seilzüge der Bedienele- menteSeilzugenden mit Ölkän- nchen schmieren und gleichzeitig die entsprechenden Bedienele- mente aktivieren. Am besten von 2 Personen auszuführen.26 Fehler Sicherung Der Motor startet nicht bzw. startet und stoppt unmittelbar darauf wieder. Die Batterie ist geladen.10 A Elektrische Schnitthöheneinstellung funktionieren nicht.20 A Sämtliche elektrische Funktionen funktionieren nicht. Die Batterie ist geladen.30 A
53 ENGLISHEN 1 GENERAL This symbol indicates WARNING. Seri- ous personal injury and/or damage to property may result if the instructions are not followed carefully. You must read these instructions for use and the accompanying pamphlet “SAFETY INSTRUCTIONS” careful- ly, before starting up the machine. 1.1 SYMBOLSThe following symbols appear on the machine. They are there to remind you of the care and atten- tion required during use and maintenance. This is what the symbols mean: Warning! Read the instruction manual and the safety manual before using the machine. Warning! Watch out for discarded objects. Keep on- lookers away. Warning! Always wear hearing protectors. Warning! This machine is not designed to be driven on public roads. Warning! The machine, equipped with original ac- cessories, must not be driven in any direc- tion on slopes with a gradient greater than 10º. Warning! Risk of crushing injuries. Keep hands and feet well away from the articulated steer- ing joint. Warning! Risk of burn injuries. Do not touch the si- lencer/catalytic converter. 1.2 References 1.2.1 Figures The figures in these instructions for use are num- bered 1, 2, 3, etc. Components shown in the figures are marked A, B, C, etc. A reference to component C in figure 2 is written “2:C”. 1.2.2 Headings The headings in these instructions for use are num- bered in accordance with the following example: “1.3.1 General safety check” is a subheading to “1.3 Safety checks” and is included under this heading. When referring to headings, only the number of the heading is normally specified. E.g. “See 1.3.1”. 2 DESCRIPTION 2.1 DriveThe machine is rear wheel drive. The rear axle is equipped with a hydrostatic trans- mission with infinitely variable forward and re- verse gear ratios. The rear axle is also equipped with a differential to facilitate turning. Front mounted tools are driven by drive belts. 2.2 SteeringThe machine is articulated. This means that the chassis is divided into a front and a rear section, which can be turned in relation to each other. The articulated steering means that the machine can turn around trees and other obstacles with an extremely small turning radius. 2.3 Safety systemThe machine is equipped with an electrical safety system. The safety system interrupts certain activ- ities that can entail a danger of incorrect manoeu- vres. For example, the engine cannot be started if the clutch-parking brake pedal is depressed. The operation of the safety system must always be checked every time before use. 2.4 Controls 2.4.1 Implement lifter, mechanical (3:C) To switch between working position and transport position: 1. Depress the pedal fully. 2. Release the pedal slowly. 2.4.2 Clutch-parking brake (3:B) Never press the pedal while driving. There is a risk of overheating in the power transmission. The pedal (3:B) has the follow- ing three positions: •Released. The clutch is not activated. The park- ing brake is not activated. •Depressed halfway. Forward drive disengaged. The parking brake is not activated. •Pressed down. Forward drive disengaged. The parking brake is fully activated but not locked.
54 ENGLISHEN 2.4.3 Inhibitor, parking brake (3:A) The inhibitor locks the “clutch-brake” pedal in the depressed position. This func- tion is used to lock the machine on slopes, during transport, etc., when the engine is not running. The parking brake must always be re- leased during operation. Locking: 1. Depress the pedal (3:B) fully. 2. Move the inhibitor (3:A) to the right. 3. Release the pedal (3:B). 4. Release the inhibitor (3:A). Unlocking: Press and release the pedal (3:B). 2.4.4 Driving-service brake (3:F) The pedal (3:F) determines the gearing ratio be- tween the engine and the drive wheels (= the speed). When the pedal is released, the service brake is activated. 1. Press the pedal forward – the machine moves forward. 2. No load on the pedal – the ma- chine is stationary. 3. Press the pedal backward – the machine reverses. 4. Reduce the pressure on the pedal – the machine brakes. The service brake has no effectiveness when the variable transmission is disengaged. See 2.4.13. 2.4.5 Steering wheel (3:D) The height of the steering wheel is infinitely ad- justable. Undo the adjustment knob (3:E) on the steering column and raise or lower the steering wheel to the desired position. Tighten. Do not adjust the steering wheel during operation. Never turn the steering wheel when the machine is stationary with a lowered implement. There is a risk of abnormal loads on the servo and steering mecha- nisms. 2.4.6 Throttle and choke control (4:G) (Unlimited, President) A control for setting the engine speed and to choke the engine when starting from cold. 1. Choke – for starting a cold engine. The choke position is located at the front of the groove. Do not operate in this position when the engine is warm.2. Full throttle – when the machine is in operation, full throttle should always be used. The full throttle position is approximately 2 cm behind the choke position. 3. Idling. 2.4.7 Throttle control (5:G) (Power, Excellent) Control for setting the engine’s revs. 1. Full throttle – when the machine is in operation, full throttle should always be used. 2. Idling. 2.4.8 Choke control (5, 6:H) (Power, Excellent) A pull-type control to choke the engine when start- ing from cold. 1. Control fully pulled out – choke valve in carburettor closed. For starting cold en- gine. 2. Control pushed in – choke valve open. For starting warm engine and when oper- ating the machine. Never operate the machine with the choke pulled out when the engine is warm. 2.4.9 Ignition lock/headlight (4, 5, 6:I) The ignition lock is used for starting and stopping the engine. The ignition lock is also the switch for the headlight. Do not leave the machine with the key in position 2 or 3. There is a fire risk, fuel can run into the engine through the carburettor, and there is a risk of the battery being discharged and damaged. Four positions: 1. Stop position – the engine is short-cir- cuited. The key can be removed. 2. Operating position – headlight activat- ed. 3. Operating position – headlight not acti- vated. 4. Start position – the electric start motor is activated when the key is turned to the spring-loaded start position. Once the en- gine has started, let the key return to oper- ating position 3. Turn the key to position 2 to light the headlight.
55 ENGLISHEN 2.4.10 Power take-off (4, 5, 6:K) A lever for engaging and disengaging the power take-off for operating front-mounted accessories. Two positions: 1. Lever in forward position – power take- off disengaged. 2. Lever in backward position - power take-off engaged. 2.4.11 Hour meter (2:P) Indicates the number of working hours. Only works when the engine is running. 2.4.12 Cutting height adjustment (6:J)(Excellent) The machine is equipped with a control for using the cutting deck with electrical cutting height ad- justment. The switch is used to adjust the cutting height in continuously variable positions. The cutting deck is connected to the contact (2:Q). 2.4.13Clutch release lever A lever for disengaging the variable transmission. 2WD is equipped with a lever, connected to the rear axle. See (7:R). The lever enables the machine to be moved by hand without the help of the engine. Two positions: 1. Lever in the inner position – transmission engaged for normal operation. 2. Lever in the outer position – transmission disengaged. The machine can be moved by hand. The machine may not be towed over long distances or at high speeds. The transmission could be dam- aged. 2.4.14 Seat (1:S) The seat can be folded and adjusted front- rear. The seat can be adjusted as follows: 1. Move the control lever (1:T) upwards. 2. Set the seat to the desired position. 3. Release the control lever (1:S) to lock the seat. The seat is equipped with a safety switch that is connected to the machine’s safety system. This means that certain dangerous activities are not pos- sible when there is nobody sitting on the seat. Also see 4.4.2.2.4.15 Engine casing (8:U) In order to access the fuel cock, battery and engine, the machine has an engine casing that can be opened. The engine cas- ing is locked with a rubber strap. The engine casing is opened as follows: 1. Undo the rubber strap (8:V) at the front edge of the casing. 2. Carefully lift the engine casing back. Close in the reverse order. The machine may not be operated un- less the engine casing is closed and locked. Risk of burns and crushing in- juries. 3 AREAS OF USE The machine may only be used for the following tasks using the genuine STIGA accessories stated. The maximum vertical load on the towing hitch must not exceed 100 N. Work Accessories, STIGA genuine Mowing Unlimited, President: Using mowing decks: 95 C och 105 C, and with flail mower. Power: Using mowing decks: 95 C, 105 C, 121 M, and with flail mower. Excellent: Using mowing decks: 95 C, 105 C, 121 M, 121 M El, 110 Combi Pro, 110 Combi Pro El, 125 Combi Pro, 125 Combi Pro El and with flail mower. Sweeping Using brush unit or collector brush unit. The use of a dust guard is recommended with the first option. Snow clearance Using snow blade or snow thrower Snow chains and frame weights are recommended. Grass clipping and leaf collectionUsing towed collector 30 or 42. Pro Cart. Grass and leaf transportUsing dump cart Pro or Combi. Weeding on gravel pathsUsing front-mounted hoe. Lawn edge trim- mingUsing edge trimmer. Moss scarification Using moss scarifier.
56 ENGLISHEN The maximum over-run load on the towing hitch from towed accessories must not exceed 500 N. NOTE! Before using a trailer – contact your insur- ance company. NOTE! This machine is not intended to be driven on public roads. 4 STARTING AND OPERATION The machine may not be operated un- less the engine casing is closed and locked. Risk of burns and crushing in- juries. 4.1 Filling with petrolAlways use lead-free petrol. You must never use 2- stroke petrol mixed with oil. The tank holds 12 litres. The level can easily be read through the transparent tank. NOTE! Ordinary lead-free petrol is a perishable and must not be stored for more than 30 days. Environmental petrol can be used, i.e. alkylate petrol. This type of petrol has a composition that is less harmful for people and nature. Petrol is highly inflammable. Always store fuel in containers that are made especially for this purpose. Only fill or top up with petrol outdoors, and never smoke when filling or top- ping up. Fill up with fuel before starting the engine. Never remove the filler cap or fill with petrol while the engine is running or still warm. Never completely fill the petrol tank. Leave an empty space (= at least the entire filler tube plus 1 - 2 cm at the top of the tank) to allow the petrol to expand when it warms up without overflowing. See fig. 9. 4.2 Checking the engine oil level On delivery, the crankcase is filled with SAE 10W- 40 oil. Always check the oil level before use to ensure it is correct. The machine should be standing on level ground. Wipe around the dipstick. Unscrew and pull it up. Wipe the dipstick. Push the dipstick down completely and screw into place. Unscrew and pull the dipstick up again. Read off the oil level. Top up with oil to the “FULL” mark if the oil level is below this mark. See fig. 10-12.The oil level must never exceed the “FULL” mark. This results in the engine overheating. If the oil level exceeds the “FULL” mark, the oil must be drained until the correct level is achieved. 4.3 Level check, transmission oil On delivery, the crankcase is filled with SAE 10W- 40 oil. Always check the oil level before use to ensure it is correct. The machine should be standing on level ground. 1. Place the machine on a flat surface. 2. Read off the oil level in the reservoir. See fig. 18. The level should be level with the line. 3. If necessary, top up with more oil. 4.4 Safety checksCheck that the results of the safety checks below are achieved when testing the machine in question. The safety checks must always be car- ried out every time before use. If any of the results below is not achieved, the machine must not be used! Take the machine to a service workshop for repair. 4.4.1 General safety check Object Result Fuel lines and con- nections.No leaks. Electrical cables. All insulation intact. No mechanical damage. Exhaust system. No leaks at connections. All screws tightened. Oil lines No leaks. No damage. Drive the machine forwards/back- wards and release the driving-service brake pedal.The machine will stop. Test driving No abnormal vibrations. No abnormal sound.
57 ENGLISHEN 4.4.2 Electrical safety check The operation of the safety system should always be checked every time before use. 4.5 Start1. Open the fuel cock. See 14. 2. Check that the spark plug cable(s) is/are in- stalled on the spark plug(s). 3. Check to make sure that the power take-off is disengaged. 4. Do not keep your foot on the drive pedal. 5. Unlimited, President: Starting cold engine – put the throttle control in the choke position. Starting warm engine – put the throttle control at full throttle (approx. 2 cm behind the choke position). Power, Excellent :Put the throttle control at full throttle. Starting cold engine – pull the choke control out fully. Starting warm engine – the choke control should be pressed in. 6. Depress the clutch-brake pedal fully. 7. Turn the ignition key and start the engine. 8 Unlimited, President: Once the engine has started, move the throttle control gradually to full throttle (approx. 2 cm behind the choke position) if the choke has been used. Power, Excellent: Once the engine has started, push the choke control in gradually if it has been used. 9. When starting from cold, do not make the ma- chine work under load immediately, but let the engine run for a few minutes first. This will al- low the oil to warm up. When the machine is in operation, full throttle should always be used. 4.6 Operating tipsAlways check that there is the correct volume of oil in the engine. This is particularly important when operating on slopes. See 4.2. Be careful when driving on slopes. No sudden starting or stopping when driv- ing up or down a slope. Never drive across a slope. Move from the top down or from the bottom to the top. The machine may not be driven on slopes greater than 10º in any direction. Reduce the speed on slopes and when making sharp turns in order to retain control and reduce the risk of tipping over. Do not turn the steering wheel to full lock when driving in top gear and at full throttle. The machine can easily topple over. Keep hands and fingers well away from articulated steering joint and seat bracket. Risk of crushing injuries. Nev- er drive with the engine casing open. 4.7 StopDisengage the power take-off. Apply the parking brake. Allow the engine to idle 1-2 mins. Stop the engine by turning off the ignition key. Shut off the petrol cock. This is particularly impor- tant if the machine is to be transported on a trailer for example. If the machine is left unattended, re- move the spark plug cable(s) and re- move the ignition key. The engine may be very warm immedi- ately after it is shut off. Do not touch the silencer, cylinder or cooling fins. This can cause burn injuries. Status Action Result The clutch-brake pedal is not depressed. The power take-off is not activated.Try to start. The engine will not start. The clutch-brake pedal is depressed. The power take-off is activated.The driver gets up from the seat.The engine will not start. Engine running. The power take-off is activated.The driver gets up from the seat.The engine will stop. Engine running. Remove fuse 10 A.See fig. 13.The engine will stop.
58 ENGLISHEN 4.8 Cleaning To reduce the risk of fire, keep the en- gine, silencer, battery and fuel tank free from grass, leaves and oil. To reduce the risk of fire, regularly check the machine for oil and/or fuel leakage. Clean the machine after each use. The following instructions apply for cleaning: • When washing the machine with water under high pressure, do not point the jet directly at axle seals, electrical components or hydraulic valves. • Do not spray water directly at the engine. • Clean the engine with a brush and/or com- pressed air. • Clean the engine’s cooling air intake (10, 11, 12:W). 5 MAINTENANCE 5.1 Service programmeIn order to keep the machine in good condition as regards reliability and operational safety as well as from an environmental perspective, STIGA’s Ser- vice programme should be followed. The contents of this programme can be found in the attached service log. Basic service must always be carried out by an au- thorised workshop. First service and intermediate service should be carried out by an authorised workshop, but can also be carried out by the user. The content of this can be found in the service log and the actions are described under “4 STARTING AND OPERA- TION” as well as below. Servicing carried out at an authorised workshop guarantees professional work using genuine spare parts. At each basic service and intermediate service car- ried out at an authorised workshop, the service log is stamped. A service log presenting these services is a valuable document that improves the ma- chine’s second-hand value. 5.2 PreparationAll service and all maintenance must be carried out on a stationary machine with the engine switched off. Prevent the machine from rolling by al- ways applying the parking brake. Stop the engine.Prevent unintentional starting of the engine by disconnecting the spark plug cable(s) from the spark plug(s) and re- moving the ignition key. 5.3 Tyre pressureAdjust the air pressure in the tyres as follows: Front: 0.6 bar (9 psi). Rear: 0.4 bar (6 psi). 5.4 Changing engine oilThis section contains tables covering the different engines that are included in STIGA’s Pro range. To facilitate reading, mark the data that applies to the relevant machine/engine. 5.4.1 Change intervals The table below states hours of operation and cal- endar months. Carry out the relevant action at whichever occurs first. Change the oil more frequently if the engine has to operate in demanding conditions or if the ambient temperature is high. 5.4.2 Engine Oil Use synthetic oil according to the table below. Use oil without any additives. Machine1st time Then at intervals of Unlimited, President, (B&S)Hours of operation/ Calendar months Changing the oil 5 hours50 hours/ 12 months Excellent (B&S) Hours of operation/ Calendar months Changing the oil 5 hours50 hours/ 12 months Changing the filter 100 hours Power (Kohler) Hours of operation/ Calendar months Changing the oil - 100 hours Changing the filter 200 hours Machine Oil Unlimited, President, Excellent (B&S)Grade Service- class All temperatures SAE 10W-40 SF or higher Below -18° C SAE 5W-30 Above 0° C SAE 30 Power (Kohler) Grade Service- class Above 0° C SAE 10W-40 SG or higher Below 0° C SAE 5W-20/30
59 ENGLISHEN Do not fill with too much oil. This can cause the engine to overheat. Change oil when the engine is warm. The engine oil may be very hot if it is drained off directly after the engine is shut off. Therefore allow the engine to cool a few minutes before draining the oil. 1. Attach the clamp on the oil drainage hose. Use a polygrip or similar. See fig. 15-17:Y. 2. Move the clamp up 3-4 cm on the oil drainage hose and pull out the plug. 3. Collect the oil in a collection vessel. NOTE! Do not spill any oil on the drive belts. 4. Hand in the oil for disposal in accordance with local provisions. 5. Install the oil drainage plug and move the clamp back so that it clamps above the plug. 6. Remove the dipstick and fill with new oil. Oil quantity: 7. After filling up the oil, start the engine and idle for 30 seconds. 8. Check to see if there is any oil leakage. 9. Stop the engine. Wait for 30 seconds and then check the oil level in accordance with 4.2. 5.4.3 Oil filter(Power) The oil filter must be replaced during every second oil change, i.e. after 200 hours of operation. First drain the engine oil and install the oil drainage plug as described above. Then replace the oil filter as follows: 1. Clean the area around the filter and dismantle the filter. 2. Place the new filter with the hole facing up- wards in a vessel. 3. Fill up with the new engine oil through the hole in the filter until the level reaches the bottom of the thread. 4. Wait 1-2 minutes so that the oil is absorbed by the filter material. 5. Moisten the filter’s gasket with oil. 6. Install the filter. First screw in the filter so that the gasket comes into contact with the engine. Then screw in the filter a further 2/3-1 turn. 7. Continue with point 7 in accordance with 5.4.2 Engine Oil above.5.4.4 Oil filter (Excellent) The oil filter must be replaced during every second oil change, i.e. after 100 hours of operation. First drain the engine oil and install the oil drainage plug as described above. Then replace the oil filter as follows: 1. Clean the area around the filter and dismantle the filter. 2. Moisten the new filter’s gasket with oil. 3. Install the filter. First screw in the filter so that the gasket comes into contact with the engine. Then screw in the filter a further 1/2-3/4 turn. 4. Continue with point 7 in accordance with 5.4.2 Engine Oil above. 5.5 Fuel filterUnlimited, President, PowerReplace the fuel filter every season. Excellent Replace the fuel filter after 1,500 hours of opera- tion. Check for fuel leaks once the new filter has been installed. 5.6 Belt transmissionsAfter 5 hours of operation, check that all the belts are intact and undamaged. 5.7 SteeringThe steering must be checked/adjusted after 5 hours of operation and thereafter after 100 hours of operation. 5.7.1 Checks Briefly turn the steering wheel back and forth. There must be no mechanical clearance in the steering chains. 5.7.2 Adjustment Adjust the steering chains if required as follows: 1. Put the machine in the straight-ahead position. 2. Adjust the steering chains with the two nuts, lo- cated under the central point. See fig. 26. 3. Adjust both nuts by the same amount until there is no clearance. 4. Test drive the machine straight forwards and check that the steering wheel is not off centre. 5. If the steering wheel is off centre, undo one nut and tighten the other. Do not over-tighten the steering chains. This will cause the steering to become heavy and will in- crease wear on the steering chains. Machine Oil volume, approx. No filter replacementFilter replace- ment Unlimited - 1,6 liter President - 1,6 liter Power 1,9 liter 2,0 liter Excellent 1,6 liter 1,7 liter
60 ENGLISHEN 5.8 Battery If acid comes into contact with the eyes or skin, this can cause serious injuries. If any part of the body has come into contact with acid, rinse immediately with copious amounts of water and seek medical assistance as soon as possible. The battery is a valve-regulated battery with 12 V nominal voltage. The battery fluid does not need to and cannot be checked or topped up. The only maintenance that is required is charging, for exam- ple after extended storage. The battery must be fully charged be- fore being used for the first time. The battery must always be stored fully charged. If the battery is stored while discharged, serious damage will occur. 5.8.1 Charging with the engine The battery can be charged using the engine’s gen- erator as follows: 1. Install the battery in the machine as shown be- low. 2. Place the machine outdoors or install an extrac- tion device for the exhaust fumes. 3. Start the engine according to the instructions in the user guide. 4. Allow the engine to run continuously for 45 minutes. 5. Stop the engine. The battery will now be fully charged. 5.8.2 Charging using battery charger When charging using a battery charger, a battery charger with constant voltage must be used. Contact your dealer to purchase a battery charger with constant voltage. The battery can be damaged if a standard type battery charger is used. 5.8.3 Removal/Installation The battery is placed under the engine casing. Dur- ing removal/installation, the following applies re- garding connection of the cables: • During removal. First disconnect the black ca- ble from the battery’s negative terminal (-). Then disconnect the red cable from the battery’s positive terminal (-). • During installation. First connect the red cable to the battery’s positive terminal (+). Then con- nect the black cable to the battery’s negative ter- minal (-). If the cables are disconnected/connect- ed in the wrong order, there is a risk of a short-circuit and damage to the bat- tery.If the cables are interchanged, the gen- erator and the battery will be damaged. The engine must never be driven with the battery disconnected. There is a risk of serious damage to the generator and the electrical system. 5.8.4 Cleaning If the battery terminals are coated with oxide, they should be cleaned. Clean the battery terminals with a wire brush and lubricate them with terminal grease. 5.9 Air filter, engine 5.9.1 Air filter (Unlimited, President, Power) The pre-filter (foam filter) must be cleaned/re- placed after 25 hours of operation. The air filter (paper filter) must be cleaned/re- placed after 100 hours of operation. NOTE! The filters should be cleaned/replaced more often if the machine operates on dusty ground. Remove/install the air filters as follows. 1. Clean carefully around the air filter cover. 2. Dismantle the air filter cover (23:A) by remov- ing the two clamps. 3. Dismantle the filter assembly (23:B). The pre- filter is placed over the air filter. Make sure that no dirt gets into the carburettor. Clean the air fil- ter housing. 4. Clean the paper filter by tapping it gently against a flat surface. If the filter is very dirty, replace it. 5. Clean the pre-filter. If the filter is very dirty, re- place it. 6. Assemble in the reverse order. Compressed air or petroleum-based solvents such as kerosene may not be used for cleaning the paper filter insert. This will damage the filter. 5.9.2 Air filter (Excellent) The pre-filter (foam filter) must be cleaned after 25 hours of operation. The air filter (paper filter) must be replaced after 100 hours of operation. NOTE! The filters should be cleaned/replaced more often if the machine operates on dusty ground. Remove/install the air filters as follows. 1. Dismantle the right rear wheel. 2. Clean carefully around the air filter cover. 3. Dismantle the air filter cover (21:A) by undoing its screw (21:B).