Sharp R1481 Manual
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29 R-1480 R-1481 R-1482 1. Disconnect the power supply cord, remove the oven from wall and remove outer case (Refer to procedure of Removal of Oven from Wall and Outer case Removal.) 2. Open the door and block it open. 3. Discharge high voltage capacitor. 4. Disconnect the wire leads from the fan motor and the chassis support. 5. Remove one (1) screw holding the hood duct to oven cavity. 6. Release the wire leads from the hole of the hood duct. 7. Lift up the fan motor side of the hood duct. 8. Remove the two (2) screws holding the fan motor to the hood duct. 9. Remove the fan blade from the fan motor shaft according the following procedure. 10.Hold the edge of the rotor of the fan motor by using a pair of groove joint pliers. CAUTION: * Make sure that any pieces do not enter the gap between the rotor and the stator of the fan motor because the rotor is easily shaven by pliers and metal pieces may be produced. * Do not touch the pliers to the coil of the fan motor because the coil may be cut or injured. * Do not disfigure the bracket by touching with the pliers. 11.Remove the fan blade from the shaft of the fan motor by pulling and rotating the fan blade with your hand. 12. Now, the fan blade will be free. CAUTION: * Do not reuse the removed fan blade because the hole (for shaft) may be larger than normal. 13.Now, the fan motor is free.Rear View Side View 3. Discharge high voltage capacitor. 4. Remove two (2) unit mounting screws. 5. Remove the hood duct. (Refer to the procedure of HOOD FAN MOTOR, HOOD DUCT AND OVEN LAMP SOCKET REMOVAL. 6. Straighten the tab holding the thermal cut-out to the top plate of the oven cavity. 7 . Release the thermal cut-out (cavity) from the one slit of the oven cavity top plate. 8. Disconnect the wire leads from the thermal cut-out (cavity). 9. Now, the thermal cut-out (cavity) is free. TEMPERATURE FUSE (MAGNETRON) REMOVAL 1. Disconnect the power supply cord and remove the oven from wall and remove outer case. (Refer to procedure of Removal of Oven from Wall and Outer case Removal) 2. Open the door and block it open. 3. Discharge high voltage capacitor. 4. Remove the hood fan motor and the hood duct from the oven cavity, referring to the procedure of HOOD FANMOTOR, HOOD DUCT AND OVEN LAMP SOCKET REMOVAL. 5. Disconnect the wire leads from the temperature fuse (Magnetron). 6. Remove the one (1) screw holding the temperature fuse (Magnetron) to the oven cavity. 7. Now, the temperature fuse (Magnetron) is free. COOLING FAN MOTOR REMOVAL Gap Rotor Bracket StatorGroove joint pliers Coil Shaft Axis Stator Rotor These are the positions that should be pinched with pliers Top of Oven Cavity Waveguide Thermal Cut-Out (Cavity) Thermal Cut-Out Thermal Cut-Out Tab Tab Slit INSTALLATION 1. Install the fan blade to the fan motor shaft according to the following procedure. 2. Hold the center of the bracket which supports the shaft of the fan motor on the flat table. 3. Apply the screw lock tight into the hole (for shaft) of the fan blade. 4. Install the fan blade to the shaft of fan motor by pushing the fan blade with a small, light weight, ball peen hammer or rubber mallet. 5. Install the fan motor to the hood duct with the two (2) screws. CAUTION: * Do not hit the fan blade strongly when installing because the bracket may be disfigured. * Make sure that the fan blade rotates smooth after installation. * Make sure that the axis of the shaft is not slanted. NOTE: When the tab is broken or turned off, use the another tab which is fixed near the slit when the new thermal cut-out is replaced.
30 R-1480 R-1481 R-1482 1. Disconnect the power supply cord. 2. Open the door and block it open. 3. Remove the three (3) screws holding the base cover to the oven cavity 4. Remove the base cover from the oven cavity by pulling REMOVAL) 4. Lift the oven lamp cover up. 5. Now, the oven lamp and the socket are found. 6. Screw the oven lamp off from the lamp socket. 7. Now, the oven lamp is free. TURNTABLE MOTOR REMOVAL down and moving to the left slightly. 5. Disconnect the wire leads from the turntable motor. 6. Remove two (2) screws holding turntable motor to the oven cavity. 7. Now the turntable motor is free. 1. Disconnect the power supply cord and remove the oven from wall and remove outer case. (Refer to procedure of Removal of Oven from Wall and Outer case Removal) 2. Open the door and block it open. 3. Discharge high voltage capacitor. 4. Remove the hood fan motor and the hood duct from the oven cavity, referring to the procedure of HOOD FAN MOTOR, HOOD DUCT AND OVEN LAMP SOCKET REMOVAL. STIRRER MOTOR REMOVAL 5. Disconnect the wire leads from the stirrer motor. 6. Remove the two (2) screws holding the stirrer motor to the waveguide of the oven cavity. 7. Remove the stirrer motor from the waveguide. 8. Now, the stirrer motor is free. 9. When installing the stirrer motor, the shaft of stirrer motor must be inserted to the stirrer fan shaft. Refer to the procedure of STIRRER COVER AND STIRRER FAN INSTALLATION. 1. Put the stirrer fan on the stirrer cover to match the stirrer fan shaft to the center of the stirrer support. 2. Insert the shaft of stirrer fan to the shaft of stirrer motor. 3. Insert the cutout of stirrer cover to the tabs on the ceiling. 4. Install the stirrer cover to the oven cavity, and secure it by one canoe clip. STIRRER COVER AND STIRRER FAN INSTALLATION 1. Disconnect the power supply cord. 2. Remove one (1) screw holding the hood exhaust louver to oven cavity front flange. 3. Remove the hood exhaust louver from the oven by pushing the right and left tabs of the hood exhaust louver. (Refer to procedure of HOOD EXHAUST LOUVER OVEN LAMP REMOVAL 1. Disconnect the power supply cord. 2. Open the door and block it open. 3. Remove one (1) screw holding the hood exhaust louver to oven cavity front flange. 4. Remove the hood exhaust louver from the oven by pushing the right and left tabs of the hood exhaust louver. (Refer to procedure of HOOD EXHAUST LOUVER REMOVAL) 5. Remove one (1) screw holding the control panel to the oven cavity front face plate. 6. Release the control panel from the oven cavity front face plate by lifting it up. 7. Disconnect the wire leads from the relays RY1 and RY2. CONTROL PANEL ASSEMBLY, CONTROL UNIT AND KEY UNIT REMOVAL 8. Disconnect the connectors CN-A, CN-B, CN-E and CN- F from the control unit. 9. Remove the control panel assembly from the oven. 10.Now, the control panel assembly is free. 11.Disconnect the connector CN-G from the control unit. 12.Remove four (4) screws holding the control unit to the key fixing plate. 13.Release the two (2) tabs holding the control unit to the key fixing plate. 14.Now, the control unit is free. 15.Remove the one (1) screw holding the key fixing plate to the control panel. 16.Release the four (4) tabs holding the key fixing plate to Shaft Stirrer Fan Stirrer Cover Canoe Clip Stirrer Support Shaft Table Center of bracket6. Install the hood duct to the oven cavity with the one (1) screw. 7. Re-install the wire leads to the hole of the hood duct. 8. Connect the wire leads to the fan motor and chassis support, referring to the pictorial diagram. 9. Refer to procedure of OUTER CASE REMOVAL. And reverse their procedure. And re-install the outer case.
31 R-1480 R-1481 R-1482 the control panel. 17.Remove the key fixing plate from the control panel. 18.Tear the key unit from the key fixing plate. 19.Now, the key unit is free NOTES FOR KEY UNIT REPLACEMENT 1. Do not reuse the torn key unit because the performance of the adhesive becomes weak. 2. Before attaching a new key unit, wipe off remaining adhesive on the key fixing plate surfaces completely with a soft cloth soaked in alcohol. 3. When attaching the key unit to the key fixing plate, adjust the upper edge and right edge of the key unit to the correct position of key fixing plate. 4. Stick the key unit firmly to the key fixing plate by rubbing with soft cloth not to scratch. NOTES FOR NEW CONTROL UNIT REPLACEMENT 1. Before installation of the new CPU into the control panel, grasp the middle section between thumb and finger, bend the display board forward a until b breaks as shown in step 1. 2. To remove the middle section push both sides of the middle section towards d until c breaks as shown in step 2. NOTE: Discard the middle section. 3. After removing the middle section, bend the display board 90û, positioning the jumper wires into the notches CN-G LSI Control Unit Middle sectionBreak point Display Boardb c Top edge of the display board Middle SectionJumper wires ba c d Jumper wires NotchesControl panel Locator pinClip (F) Clip (E) POSITIVE LOCK¨ CONNECTOR (NO-CASE TYPE) REMOVAL 1. Disconnect the power supply cord and remove the oven from wall and remove outer case. (Refer to procedure of Removal of Oven from Wall and Outer case Removal) 2. Open the door and block it open. 3. Discharge high voltage capacitor. 4. Push the lever of positive lock ¨ connector. 5. Pull down on the positive lock¨ connector. CAUTION: WHEN CONNECTING THE POSITIVE LOCK ¨ CONNECTORS TO THE TERMINALS, IN- STALL THE POSITIVE LOCK¨ SO THAT THE LEVER FACES YOU Terminal Push Pull down4 5 Lever Positive lock® connector of the display board as shown in step 3. 4. Insert the bottom edge of the display board under the tab of control panel as shown in step 4. 5. Place the top edge of the display board on the clip (F). And press the display board downward as shown in step 4. (Holes in middle of display board should be positioned into locator pins.) 6. After installing display board, press the CPU downward 90û until CPU is locked into place by the clips. 7. Hold the CPU with the four (4) screws. 8. After installing CPU, make sure jumper wires are not bent, touching or broken. Positive lock ¨ connector STEP 1 STEP 2 STEP 3 STEP 4 DOOR SENSING SWITCH, SECONDARY INTERLOCK SWITCH AND MONITOR SWITCH REMOVAL 1. Disconnect the power supply cord and remove the oven from wall and remove outer case. (Refer to procedure of Removal of Oven from Wall and Outer case Removal)2. Open the door and block it open. 3. Discharge high voltage capacitor. 4. Remove the control panel assembly, referring to the
32 R-1480 R-1481 R-1482 1. Disconnect the power supply cord and remove the oven from wall and remove outer case. (Refer to procedure of Removal of Oven from Wall and Outer case Removal) 2. Open the door and block it open. 3. Discharge high voltage capacitor. 4. Remove the control panel assembly, referring to the procedure of CONTROL PANEL ASSEMBLY , CONTROL UNIT AND KEY UNIT REMOVAL. If the door sensing switch, secondary interlock switch and monitor switch do not operate properly due to a misadjustment, the following adjustment should be made. 5. Loosen the two (2) screws holding latch hook to the oven cavity front flange. 6. With door closed, adjust latch hook by moving it back and forth, and up and down. In and out play of the door allowed by the upper and lower position of the latch hook should be less than 0.5mm. The vertical position of the latch hook should be adjusted so that the door sensing switch and secondary interlock switch are activated with the door closed. The horizontal position of the latch hook should be adjusted so that the monitor switch is activated with the door closed. 7. Secure the screws with washers firmly. 8. Check all of the switches operation. If any switch has not activated with the door closed, loosen screw and adjust the latch hook position. After adjustment, check the following. 1. In and out play of door remains less than 0.5mm when in DOOR SENSING SWITCH, SECONDARY INTERLOCK SWITCH AND MONITOR SWITCH ADJUSTMENT DOOR REPLACEMENT DOOR ASSEMBLY REMOVAL 1. Disconnect the power supply cord and remove the oven from wall and remove outer case. (Refer to procedure of Removal of Oven from Wall and Outer case Removal) 2. Open the door and block it open. 3. Discharge high voltage capacitor. 4. Remove the hood exhaust louver from the oven cavity by pushing the right and left tabs of the hood exhaust louver. (Refer to the procedure of HOOD EXHAUST LOUVER REMOVAL.) 5. Insert a putty knife (thickness of about 0.5mm) into the gap A between the door stopper and the choke cover as shown in Figure C-3 to free engaging parts. 6. Lift up the door stopper. 7. Now, the door stopper is free from the door assembly.8. Lift up the door assembly to release the upper and lower door hinge pins from the upper and lower oven hinges. 9. Now, the door assembly is free. Note: When the individual parts are replaced, refer to Door Disassembly. DOOR ASSEMBLY RE-INSTALL 1. On re-installing door, insert the lower oven hinge to lower door hinge pin. 2. Insert the upper oven hinge to the upper door hinge pin. 3. Shut the door (close the contacts of interlock switches). 4. Make sure upper and lower oven hinges are inserted into the upper an lower door hinge pins. 5. Make sure the door is parallel with oven face lines (left and upper side lines) and door latch heads pass through the latched position. First check upper position of latch hook, pushing and pulling upper portion of door toward the oven face. Then check lower portion of the latch hook, pushing and pulling lower portion of the door toward the oven face. Both results (play in the door) should be less than 0.5mm. 2. The door sensing switch and secondary interlock switch interrupt the circuit before the door can be opened. 3. Monitor switch contacts close when door is opened. 4. The contact of door sensing switch and secondary interlock switch open within 1.2mm gap between right side of cavity face plate and door when door is open. 5. Re-install outer case and check for microwave leakage around door with an approved microwave survey meter. (Refer to Microwave Measurement Procedure.) Figure C-1. Latch Switch Adjustments procedure of CONTROL PANEL ASSEMBLY , CONTROL UNIT AND KEY UNIT REMOVAL. 5. Remove the two (2) screws holding the latch hook to the oven cavity front flange. 6. Remove the latch hook from the oven cavity front flange. 7. Disconnect the wire leads of each switch. 8. Remove each switch from the latch hook by pushing the one (1) stopper tub holding each switch. 9. Now, each switch is free. Re-install 1. Re-install each switch in its place. The secondary interlockswitch is in the lower position, door sensing switch is in the upper position and the monitor switch is in the middle position. 2. Re-connect wire leads to each switch. Refer to pictorial diagram. 3. Secure the latch hook (with two (2) mounting screws) to oven cavity front flange. 4. Make sure that the monitor switch is operating properly and check continuity of the monitor circuit. Refer to chapter Test Procedure and Adjustment procedure. Secondary Interlock Switch Monitor Switch Monitor Fuse Door Sensing Switch Latch Hook DoorLatch Heads
33 R-1480 R-1481 R-1482 latch holes correctly. 6. Re-install the door stopper to the door assembly. 7. Re-install the hood exhaust louver to the oven cavity front face plate. Note: After any service to the door; (A) Make sure that door sensing switch and secondary interlock switch are operating properly. (Refer to chapter Test Procedures.) (B) An approved microwave survey meter should be used to assure compliance with proper microwave radiation emission limitation standards. After any servicing, make sure of the following : 1. Door latch heads smoothly catch latch hook through latch holes and that latch head goes through center of latch hole. 2. Deviation of door alignment from horizontal line of cavity face plate is to be less than 1.0mm. 3. Door is positioned with its face pressed toward cavity face plate. 4. Re-install outer case and check for microwave leakage around door with an approved microwave survey meter. (Refer to Microwave Measurement Procedure.) Note: The door on a microwave oven is designed to act as an electronic seal preventing the leakage LATCH SPRING, LATCH HEAD AND DOOR PANEL 13.Release the latch spring from the tab of the latch head and tab of the door frame. 14.Release the latch head from the door frame. 15.Now, the latch spring, latch head and door frame are free. 1. Disconnect the power supply cord and remove the oven from wall and remove outer case. (Refer to procedure of Removal of Oven from Wall and Outer case Removal) 2. Open the door and block it open. 3. Discharge high voltage capacitor. 4. Remove the hood exhaust louver from the oven cavity by pushing the right and left tabs of the hood exhaust louver. (Refer to the procedure of HOOD EXHAUST LOUVER REMOVAL.) 5. Remove door assembly, refer to Door Replacement. Replacement of door components are as follows: 6. Place door assembly on a soft cloth with latches facing up. Note: As the engaging part of choke cover and door frame are provided at 15 places, do not force any particular part. CHOKE COVER 7. Insert a putty knife (thickness of about 0.5mm) into the gap A between the choke cover and door stopper and between the choke cover and the door frame as shown Figure C-3 to free engaging parts. 8. Pry the principles of the lever and lift up the choke cover by inserting a putty knife in order shown in Figure C-3. 9. Now choke cover is free from door panel and door frame. DOOR FRAME 10.Remove six (6) screws holding the door panel and the door handle to the door frame assembly. 11.Release the door frame assembly from the door panel. NOTE: It is easier to release the engaging parts of the upper or lower door hinge pin side at first. 12.Now, door frame assembly is free.of microwave energy from oven cavity during cook cycle. This function does not require that door be air-tight, moisture (condensation)-tight or light-tight. Therefore, occasional appearance of moisture, light or sensing of gentle warm air movement around oven door is not abnormal and do not of themselves indicate a leakage of microwave energy from oven cavity. Figure C-2. Door Replacement and adjustment DOOR DISASSEMBLY Figure C-3. Door Disassembly DOOR GLASS 16.Remove the glass stopper from the door frame by releasing the tab of door frame. 17.At first, slide the door glass toward the glass stopper side, and then slide it up. And release it from the right and lower long tabs of the door frame. 18.Release the door glass from the upper long tab of the door frame. 19.Release the door glass from the long tabs of the door frame. 20.Now, the door glass is free. Upper Door Hige Pin Upper Oven Hige Lower Oven Hige Lower Door Hige Pin RE-INSTALL RE-INSTALL Door Stopper Door assembly Latch Heads Hood Exhaust Louver Tab Tab A Choke Cover Door FrameDoor Stopper Putty Knife
34 R-1480 R-1481 R-1482 6 45 12 3 6 45 12 3 A B C D E F G HA B C D E F G H Figure S-1. Pictorial Diagram HIGH VOLTAGE RECTIFIER HIGH VOLTAGE CAPACITOR HIGH VOLTAGE WIRE A HIGH VOLTAGE COMPONENTS POWER TRANSFORMERPower Supply cord 120V 60Hz 1 2 3 WHT GRNBLK WHT GRNBLK CAVITY THERMAL CUT-OUT MAGNETRON TEMPERATURE FUSE WHTRED BLKREDBLK FAN MOTOR TURNTABLE MOTOR GRYORGWHTORG ORG RED WHT ORG BLK WHTHOOD LAMPS & SOCKETS Blue Marking Blue Marking OVEN LAMP & SOCKET to Chassis Support CN-E GRYWHTWHT WHTBLU WHT WHTWHT BLK SECONDARY INTERLOCK SWITCHN.O. N.C. COM.COM. MONITOR SWITCHFUSE & HOLDER N.O. N.O. GRNRED N.O. COM. DOOR SENSING SWITCH CN-BCN-E CN-F CN-E CN-A 1 1 9 11 132 12 3 5 7 PRIMARY INTERLOCK RELAY RY1 RY2 RY4 RY1 N.O. RY1 COM. RY2 N.O. RY2 COM. GRY C100 T1HOOD FAN MOTOR STIRRER MOTOR 12 3 4 5 6 WHTRED YLW BLUBLK WHTRED YLW BLUBLK 12 RED GRN 12 3 4 5 6 7 YLW WHT BLK REDCN-A W H T G R Y HOOD FAN THERMAL CUT-OUT RED WHTREDRED RED ORG REDORG GRN to Right Base Plate GRN 12 3 4 5 6 7 BLK RED ORG WHT8 9 ORGCN-B IC1 IC2 COM. COM.RY2: CN-G RY5 REDBLKREDORGORG BLK RED WHTWHT RED MAGNETRON W H T R E D WHT
35 R-1480 R-1481 R-1482 6 45 12 3 6 45 12 3 A B C D E F G HA B C D E F G H Figure S-2. Control Panel Circuit + – + – +– + – A 7 VRS1 (J1) D20 R110 R110 47 1/2w C110 0.033µ/250v C110 D25 D26 D27 D28 T1 D1 D1-D4 11ES1 Q20 KRA101M Q24 KRA101M R20 1k 1/2w RY4 RY5 RY1 RY2 NO NCRY3 Q25 KRA101M Q26 KRA101M Q28 KRA101MQ30 KRA101M Q27 KRC243MQ40 KRA101M MOTOR RUN CAPACITOR TURNTABLE MOTOR HOOD LAMP HOOD THERMO HOOD MOTOR COM(H) FAN MOTOR OVEN LAMP STIRRER MOTOR MICROHIGH LOW COMQ4 DTA123ES C10 0.1µ/50v VC C73 330pF C72 330pF C71 330pF C70 330pFR10 3.3 1/2w Note Fluorescent display tube VF1 MIX CONV COOK LBS KG TURNTABLE OFF HELP 1. 2 F 33. 32 F VF2 VP VP Q3 KRA101M R4 510 1/2w R3 750 1w VCC 1 10 20 30 32 3340 50 60 64 P30 P31 P32 P33 P34 P35 P36 P37 P00 P01 P02 P03 P04 P05 P06 P07 P10 P11 P12 P13 P14 P15 P16 P17 P20 P21 P22 P23 P24 P25 P26 P27 VEE AVSS VREF AN7 AN6 AN5 AN4 AN3 AN2 AN1 AN0 P55 P54 P53 P52 P51 P50 P47 P46 P45 P44 P43 P42 INT1 P40 RESET P71 P70 XIN XOUT VSS C100 7µ/230vD2 D3 D4 a b cd5 6 11 SSR1 C30 R31 4.7k DOOR SWITCHCF1 CST4.00MGW CLOCK KITCHEN TIMERSTOP CLEAR POWER LEVEL MINUTE PLUSNIGHT LIGHT FAN HI / LO TURN TABLE ON / OFF CUSTOM HELP POPCORN BREAK FAST COMPU COOK COMPU DEFROST SNACKS & REHEATWORK LIGHT 172 83 94 056 D30 S101D01 133 2 3 2 1 4 10G471K C1 0.1µ/50v C20 10µ/35v C21 0.1µ/50v R30 15k D31 (J2) (J4) (J6) (J3) (J5) (J7) IC1 IZA876DR (J15)C9 0.1µ /50vSP40C2 1000µ/35v C6 10µ/35v C5 C7 C8ZD1 HZ6A3 ZD3 HZ5C2 ZD4 HZ4A2 R7 4.7k R8 4.7kR1 4.3k 1/2w R70 3.3k R71 3.3k R72 3.3k R73 3.3k D71 R77 3.3k D72 R78 3.3k D73 R79 3.3k D74 R80 3.3k D752 R81 3.3k D76 R82 3.3k D77 R83 3.3kR40 3.3k R91 100k R92 100k R93 100k 4 P1 5 P2 6 P3 7 P4 8 P5 9 P6 10 P7 11 P8 12 P9 13 P10 15 P11 16 P12 17 P13 19 P14 20 P15 22 1G 23 2G 24 3G 25 4G 26 5G 27 6G 28 7G 29 8G A 1 A 3 A 5 E 1 E 2G 1 G 2 G 3 G 4 G 5 G 6 G 7 G 8 G12 G11 G10 G 9 B 9 B 7 B 5 B 3 B 1COM COMN.O. N.O. START TOUCH ON : IF NOT SPECIFIED 1/8w ± 5%: IF NOT SPECIFIED 1SS270A: IF NOT SPECIFIED 0.01µF/16v
36 R-1480 R-1481 R-1482 6 45 12 3 6 45 12 3 A B C D E F G HA B C D E F G H Figure S-3. Printed Wiring Board DIP ,BFB 1 R10 C6C10 R4 R1 D4 (ZD2) S1 S2 P (R2)D1 SP40C5 C7 D25 D20 46 4847 RY4 RY5 T1 (470V) VRS1 (CN - A) CN - A AC(N) TTM RY3 AC(H)OL MICRO FM ZD3 ZD1 ZD4 CF1 (J15) R7 R40 27 28 29 30 31 32 (J11) (J10) (R76) (R100) (D70) D71 D72 D73 D74 D75 D76R77 R79 R80 R81 R82 R70 R71 R72 R73 35 3 1 B B B B B E E E E B E E E E E E B B B B B Q30 Q20 Q40 Q3 R83 R78 D77 (IC2) 34 42 C3 4356 1 3 5 7 11 7 2 9 1 75 3 1 9 R30 C110 R110R3 Q26 SSR1Q25Q24 Q4 D30 Q28 (Q1) IC1(J12) (J13) (J14) C72C30 C8 C70 C71 C73 QKITPB027MRE0 R91 R92 R93 (J6) (J4) (J2) (J5) (J7) (J3) 33 CN - G CN - E R20 D31 R8 C21 R31 40 43C2 C9 C4 44 45C1C100 D2 D3 41 39 38 C20 RY2 (J1) RY1 Q27 D26 D28 D27 (CN - B) CN - B HOOD LAMPHOOD THERMHOOD MHIGHHOOD MLOW COM 37 36 (CN - G) 112 12 1 133 33 112 32 64 2 3 4 5 6 7 8 9 10 11 12 13 19 14 15 16 17 18 20 21 22 23 24 25 26
37 R-1480 R-1481 R-1482 PARTS LIST Note: The parts marked ÒDÓ may cause undue microwave exposure. The parts marked Ò*Ó are used in voltage more than 250V. ¤ MARK: PARTS DELIVERY SECTION ELECTRIC PARTS 1- 1 FH-DZB012MRY0 M High voltage rectifier assembly 1 AK 1- 2 RC-QZA173WRE0 M High voltage capacitor 1 AR 1- 3 QFS-TA013WRE0 M Temperature fuse 150ûC (Magnetron) 1 AG 1- 4 RMOTDA182WRE0 M Turntable motor 1 AQ 1- 5 RMOTDA214WRE0 M Stirrer motor 1 AQ 1- 6 RTHM-B005MRE0 M Thermal cut-out N.O. 60ûC (Hood Fan) 1 AG 1- 7 RTRN-B055MRE0 M Power transformer 1 BE 1- 8 RV-MZA280WRE0 M Magnetron 1 BD 1- 9 QFSHDB003MRE0 M Fuse holder 1 AD 1-10 QSW-MA110WRE0 M Secondary interlock and door sensing switches 2 AE 1-11 FFS-BA016/KIT M Monitor switch with fuse assembly 1 AF 1-12 FACCDB011MRE0 M Power supply cord 1 AP 1-13 QSOCLB006MRE0 M Oven lamp socket 3 AE 1-14 FMOTEA366WRK0 M Hood fan motor 1 BE 1-15 RMOTEA346WRE0 M Fan motor 1 AR 1-16 RLMPTA071WRE0 M Oven lamp 3 AG 1-17 RTHM-A080WRE0 M Thermal cut-out 145ûC (Cavity) 1 AG CABINET PARTS 2- 1 LSTY-B021MRP0 M Rear stay 1 AF 2- 2 PDIF-B018MRF0 M Hood exhaust louver [R-1480] 1 AT 2- 2 PDIF-B019MRF0 M Hood exhaust louver [R-1481] 1 AT 2- 2 PDIF-B020MRF0 M Hood exhaust louver [R-1482] 1 AT 2- 3 GDAI-B045MRP0 M Right base plate 1 AM 2- 4 PCUSUB040MRP0 M Base cover cushion 1 AA 2- 5 GCABUB084MRP0 M Outer case cabinet [R-1480] 1 BA 2- 5 GCABUB085MRP0 M Outer case cabinet [R-1481] 1 BB 2- 5 GCABUB086MRP0 M Outer case cabinet [R-1482] 1 BC 2- 6 TMAPCB052MRR0 M Schematic diagram 1 AB 2- 7 FANGKB009MRY0 M Hood lamp glass assembly [R-1480] 1 AN 2- 7 FANGKB010MRY0 M Hood lamp glass assembly [R-1481] 1 AM 2- 7 FANGKB011MRY0 M Hood lamp glass assembly [R-1482] 1 AM 2-7-1 LANGQB016MRP0 M Hood lamp glass angle [R-1480] 1 AG 2-7-1 LANGQB020MRP0 M Hood lamp glass angle [R-1481] 1 AG 2-7-1 LANGQB027MRP0 M Hood lamp glass angle [R-1482] 1 AG 2-7-2 PGLSPB004MRE0 M Hood lamp glass 1 AH 2- 8 PCOVPB064MRt0 M Base cover [R-1480] 1 AY 2- 8 PCOVPB066MRt0 M Base cover [R-1481] 1 AY 2- 8 PCOVPB067MRt0 M Base cover [R-1482] 1 AY CONTROL PANEL PARTS 3- 1 DPWBFB081MRU0 M Control unit 1 BL 3- 1A QCNCMA447DRE0 M 4-pin connector CN-A 1 AA 3- 1B QCNCMA448DRE0 M 5-pin connector CN-B 1 AA 3- 1C QCNCMA275DRE0 J 2-pin connector CN-E 1 AB 3- 1D QCNCWA030DRE0 J 12-pin connector CN-G 1 AE 3- 1E RV-KXB004MRE0 M Fluorescent display tube 1 AS 3- 1F PTPEHB010MRE0 M Tape 2mm 1 AB C1 RC-KZA087DRE0 J Capacitor 0.1 uF 50V 1 AB C2 VCEAB31VW108M J Capacitor 1000 uF 35V 1 AF C5 VCKYD11CY103N J Capacitor 0.01 uF 16V 1 AH C6 VCEAB31VW106M J Capacitor 10 uF 35V 1 AB C7-8 VCKYD11CY103N J Capacitor 0.01 uF 16V 2 AH C9-10 RC-KZA087DRE0 J Capacitor 0.1 uF 50V 2 AB C20 VCEAB31VW106M J Capacitor 10 uF 35V 1 AB C21 VCEAB31HW104M J Capacitor 0.1 uF 50V 1 AM C30 VCKYD11CY103N J Capacitor 0.01 uF 16V 1 AH C70-73 VCKYD11HB331K J Capacitor 330 pF 50V 4 AA C100 RC-QZB014MRE0 M Capacitor 7 uF 230V 1 AK C110 RC-QZB019MRE0 M Capacitor 0.033 uF 250V 1 AC CF1 RCRS-A010DRE0 J Ceramic resonator (CST4.00MGW) 1 AD D1-4 VHD11ES1///-1 J Diode (11ES1) 4 AB D20 VHD1SS270A/-1 J Diode (1SS270A) 1 AA D25-28 VHD1SS270A/-1 J Diode (1SS270A) 4 AA D30-31 VHD1SS270A/-1 J Diode (1SS270A) 2 AA D71-77 VHD1SS270A/-1 J Diode (1SS270A) 7 AA REF. NO. PART NO. ¤ DESCRIPTION QTY CODE * * * D*
38 R-1480 R-1481 R-1482 REF. NO. PART NO. ¤ DESCRIPTION QTY CODE IC1 RH-IZA876DRE0 J LSI 1 AW Q3 VSKRA101M//-3 J Transistor (KRA101M) 1 AB Q4 VSDTA123ES/-3 J Transistor (DTA123ES) 1 AA Q20 VSKRA101M//-3 J Transistor (KRA101M) 1 AB Q24-26 VSKRA101M//-3 J Transistor (KRA101M) 3 AB Q27 VSKRC243M//-3 J Transistor (KRC243M) 1 AB Q28 VSKRA101M//-3 J Transistor (KRA101M) 1 AB Q30 VSKRA101M//-3 J Transistor (KRA101M) 1 AB R1 VRD-B12HF432J J Resistor 4.3k ohm 1/2W 1 AH R2 VRD-B12EF152J J Resistor 1.5k ohm 1/4W 1 AA R3 VRS-B13AA751J J Resistor 750 ohm 1W 1 AH R4 VRD-B12HF511J J Resistor 510 ohm 1/2W 1 AB R7-8 VRD-B12EF472J J Resistor 4.7k ohm 1/4W 2 AA R10 VRD-B12HF3R3J J Resistor 3.3 ohm 1/2W 1 AH R20 VRD-B12HF102J J Resistor 1k ohm 1/2W 1 AA R30 VRD-B12EF153J J Resistor 15k ohm 1/4W 1 AA R31 VRD-B12EF472J J Resistor 4.7k ohm 1/4W 1 AA R40 VRD-B12EF332J J Resistor 3.3k ohm 1/4W 1 AA R70-73 VRD-B12EF332J J Resistor 3.3k ohm 1/4W 4 AA R77-83 VRD-B12EF332J J Resistor 3.3k ohm 1/4W 7 AA R91-93 VRD-B12EF104J J Resistor 100k ohm 1/4W 3 AA R110 VRS-A12HA470J J Resistor 47 ohm 1/2W 1 AH RY1-2 RRLY-A113DRE0 M Relay (DU24D1-1PR(M)) 2 AG RY3-4 RRLY-A080DRE0 J Relay (OJ-SH-124LM) 2 AG RY5 RRLY-A112DRE0 M Relay (VE24HSE-K) 1 AH SSR1 RH-SZA009DRE0 M Solid state relay 1 AG SP40 RALM-A014DRE0 J Buzzer (PKM22EPT) 1 AG T1 RTRNPB014MRE0 M Transformer 1 AM VRS1 RH-VZA032DRE0 J Varistor (10G471K) 1 AE ZD1 VHEHZ6A3///-1 J Zener diode (HZ6A-3) 1 AC ZD3 VHEHZ5C2///-1 J Zener diode (HZ5C-2) 1 AA ZD4 VHEHZ4A2///-1 J Zener diode (HZ4A-2) 1 AA 3- 2 FPNLCB205MRK0 M Control panel sub. assembly [R-1480] 1 AZ 3- 2 FPNLCB211MRK0 M Control panel sub, assembly [R-1481] 1 AZ 3- 2 FPNLCB212MRK0 M Control panel sub, assembly [R-1482] 1 AZ 3- 2-1 FUNTKB153MRE0 M Key unit [R-1480] 1 AU 3- 2-1 FUNTKB159MRE0 M Key unit [R-1481] 1 AU 3- 2-1 FUNTKB160MRE0 M Key unit [R-1482] 1 AU 3- 2-2 GMADIB030MRF0 M Display window 1 AF 3- 3 XEPSD30P10XS0 M Screw; 3mm x 10mm 5 AB OVEN PARTS 4- 1 FFTA-B003MRK0 M Exhaust damper assembly 1 AH 4- 2 FROLPB024MRK0 M Turntable support assembly 1 AK 4- 3 NTNT-A090WRE0 M Turntable tray 1 AN 4- 4 LANGKB010MRP0 M Capacitor holder 1 BB 4- 5 FCOVPB012MRY0 M Stirrer cover assembly 1 AK 4- 6 FFAN-B006MRK0 M Stirrer fan assembly 1 AL 4- 7 ************* M Oven cavity (Not replaceable part) 1 -- 4- 8 PPACGB014MRF0 M Turntable motor packing 1 AA 4- 9 PHOK-B017MRF0 M Latch hook 1 AG 4-10 LANGTB036MRP0 M Unit mounting plate 1 AP 4-11 NFANPB001MRE0 M Fan blade 1 AC 4-12 LBSHC0037WRE0 M Cord bushing 1 AB 4-13 PCOVPB065MRP0 M Oven lamp cover 1 AD 4-14 PDUC-B077MRP0 M Hood intake duct 1 AG 4-15 PCUSUB039MRP0 M Hood intake duct cushion 2 AA 4-16 PFILWB005MRP0 M Lamp filter 1 AB 4-17 PSKR-B012MRP0 M Magnetron air guide 1 AB 4-18 LANGTB040MRP0 M Chassis support 2 AE 4-19 PDUC-B078MRF0 M Hood duct 1 AX 4-20 PCUSUB043MRP0 M Hood duct cushion 1 AB 4-21 LSTPPB031MRF0 M Door stopper 1 AC 4-22 PCUSUB045MRP0 M Cushion 1 AE DOOR PARTS 5 CDORFB203MRK0 M Door assembly [R-1480] 1 BD 5 CDORFB205MRK0 M Door assembly [R-1481] 1 BE 5 CDORFB206MRK0 M Door assembly [R-1482] 1 BE 5- 1 FDORFB060MRT0 M Door panel assembly 1 AX 5- 2 FCOV-B125MRK0 M Door frame assembly [R-1480] 1 AS 5- 2 FCOV-B127MRK0 M Door frame assembly [R-1481] 1 AS 5- 2 FCOV-B128MRK0 M Door frame assembly [R-1482] 1 AS D D DD D D D D D