Runco Vx 6c Projector User Manual
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OPERATION LAMPADJUST Whenever you install a new lamp in the projector you need to access the Lamp Adjust submenu and record the lamp serial number in the projectors memory. You can also set different Lamp submenu options such as intensity (output) or power required. These setups can be changed at any time. NOTE: See 2.2, Installing The Lensfor complete instructions on installing a new lamp in the projec- tor. From the Advanced menu, select the Lamp Adjust option for access to the Lamp Adjustsub- menu, where all lamp functions and data appear. Read-only information includes the number of hours logged on the lamp so far and the serial number recorded for the installed lamp. XENON LAMP HOURSshows the number of hours logged on the current lamp. Whenever you record a new lamp serial number, this value automatically resets to 0, where it begins to log time for the new lamp. Note: Read-only. This information also appears in the Informationmenu. New XENON Lamp Serial No.is the serial number recorded for the current lamp. When you install a new lamp and enter its serial number, the number will appear here in the Xenon Adjust menu.Note: Read-only. Enter a checkmark for LAMP MESSAGEif you want to enable a warning message upon power- up that the lamp has reached the specified lamp limit and should be replaced. Delete the check- mark if you do not want to see this warning-instead, when your lamp expires, only the status information on the back of the projector will provide the warning to replace the lamp. NOTES: 1)It is recommended that the Lamp Message checkbox remain enabled. 2)When a lamp warning message appears, press to temporarily cancel the message. The message will continue to appear upon power-up until you install a new lamp. Set XENON LAMP LIMITto the number of hours you expect to log on the current lamp before replacing it. The recommended limit is 1000 hours. At lower power settings, 2000 hours is pos- sible. NOTE: 1) If you change modes over the life of a lamp, the lamp limit you originally expected may no longer be possible. 2)Turning the lamp on and off reduces lamp life significantly, as do other factors. Set which XENON LAMP MODEyou want to use in order to control the light output. Although there are exceptions, in most lamps, the high- er the light output or power setting, the shorter the life span of the lamp.Lamp Adjust Xenon Lamp Hours New Xenon Lamp Serial No. Lamp Message Xenon Lamp Limit Xenon Lamp Mode Constant Power Constant Intensity Xenon Lamp History Replace Xenon Lamp015 2LJa869 1000 1000 4114 Max Output Lamp Adjust submenu 3-35 Max Output Constant Intensity Constant Power
OPERATION Use the lamp mode that best suits your brightness needs. For example, in a tiled application you may want to precisely match brightness levels between adjacent images-choose Intensity for each projector, then judge by eye and set each individual intensity setting as necessary (see Constant Intensity, below). Or you may simply always need as much brightness as possible-choose Max Output. Lamp modes are described below: zMax Output:The lamp will always burn as brightly as possible, driven by maximum power of 700W (VX-4c) and 1200W (VX-6c). Keep in mind that the maximum bright- ness for any lamp gradually diminishes with age - the image will become dimmer over time. Its current output level appears in the Constant Intensity option (not in lumens). zConstant Intensity:Brightness will remain at a specified level for as long as possible. Once you select this option, enter a number representing the intensity level (brightness) you wish to maintain. Note this value is a correlation only (0-9999), not actual lumen levels pos- sible (0-3000, e.g.). See Constant Intensity” below. zConstant Power: The power supplied to the lamp will remain at a desired watt level throughout the life of the lamp. Once you select this option, enter the number of watts rep- resenting the power level you wish to maintain. See Constant Power below. CONSTANT POWER:The number shown here indicates how many watts are applied to the lamp. Set from 450-700W (VX-4c) and 800-1200W (VX-6c) as desired, keeping in mind that lower power levels produce dimmer images. When in Constant Power or Max Outputmodes, the power level remains constant. When in Constant Intensity mode, the power level will change as necessary. Specifying a power level of 700 is the same as operating in Max Output mode. NOTES: 1)Power level can be set only if the lamp is in constant power mode. 2)If you are in Intensity mode, the power level value will automatically increase over time as necessary to maintain the desired brightness, until power reaches 700W. CONSTANT INTENSITY:This number is a representation of the current brightness of your lamp, decreasing over time when you are operating at Max Output or at a specific Powerlevel. However, when you are operating in Constant Intensity mode, this value remains at the orig- inal IN setting chosen. NOTE: The number shown for constnat intensity is not the actual lumen output, but rather a correlated value only-9999 may represent 3000 lumens, for example. To use Constant Intensity mode, judge by eye and set the level as desired for your application, remembering that higher settings can significantly shorten lamp life. Over time, the projector will automatically increase the power supplied to the lamp as needed to maintain the chosen intensi- ty to within 5% of the setting. This is called brightness tracking. 3-36
OPERATION Keep in mind that once the lamp power has reached its maximumof 700 watts (see Constant Power, above), this tracking is no longer possible. At this point, the lamp will gradually begin to dim as usual, even though your original Intensity value will still appear in the menu. To resume accurate tracking, reduce the intensity setting so that the resulting Power value is under 700 watts (VX-4c) and 1200W (VX-6c) - the lower the intensity, the longer it can be maintained. Do not lower the Intensity so much that the corresponding Power value reaches its minimum of 450 watts (VX-4c) and 800W (VX-6c) - the intensity setting will be inaccurate and cannot be maintained. NOTES: 1) Lamps become more stable over time, thus a specific intensity is more easily main- tained as the lamp ages 2) Intensity can be set only if the lamp is in Intensity mode 3) Intensity cannot exceed the output of Max Brightness mode. XENON LAMP HISTORY- This read-only option lists the most lamps most recently installed and recorded in the projector. Lamp History automatically updates whenever you record a new lamp serial number-the new lamp is added to the bottom of the list. Use CHANGE LAMPto record theserial number for a newly installed lamp. In the New Xenon Lamp S/Nwindow, use the number text entry keys to record the new lamp seri- al number, and press again to accept the change. See Using Slidebars and Other Controlsif you need help entering the number. Once entered, the new lamp serial number will be added to the Xenon Lamp Historymenu and theLamp Hourstimer will reset to 0. Xenon Lamp Mode and Lamp Limitremain as they were for the previous lamp, and can be changed at any time. NOTE: Enter a serial number onlyif you have just installed a new lamp. This will help ensure that lamp timer is not reset on an old lamp and that the number of hours logged on the lamp will be accurate. IMPORTANT Always record the serial number of a NEW lamp. Xenon Lamp History Serial No. Hours 1 2LJa869 015 3-37 Xenon Lamp History Serial No. Hours 1 2LJa869 015 New Xenon Lamp Serial No. 1 2LJa869 Lamp Adjust Xenon Lamp Hours New Xenon Lamp Serial No. Lamp Message Xenon Lamp Limit Xenon Lamp Mode Constant Power Constant Intensity Xenon Lamp History Replace Xenon Lamp015 2LJa8691000 1000 4114Max Output !! Enter Recording the New Lamp Serial Number
OPERATION Information Menu (SAMPLE) 3.8 Error Conditions Occasionally the projector may encounter an error condition that interrupts normal operation. Such a condition can be caused by an invalid user entry, an input signal error (most common) or other system error. If you would like to be notified on-screen of such errors, select the Screen option from the Display Error Messages pull-down list (in OSD Settings menu). If you would like to be notified via a serial communication only, select the RS-232 option instead. To receive both notifications, select All. To disable error messages (except for invalid user entries), select Off. NOTE: Error messages also always appear at the rear LCD next to the keypad. Invalid User Entry Any keypad entry not recognized by the projector will trigger an on-screen error message describ- ing the problem. For example, if you specify a channel number that has not been defined, the mes- sageInvalid Channel” will appear. Or if you try to enter the wrong password, youll see Invalid Password. Press or to confirm the message and eliminate the message box. NOTE: Displaying of Invalid User Entry messages cannot be disabled, even if Display Error Messageshas been set to Off. Input Signal Err or Input signal errors messages appear when there are no menus present, and have selected an input on which the projector detects a problem. While menus remain operational and pressing any key will temporarily remove the message from the screen, you must resolve the signal problem in order to permanently eliminate the message. NOTE: Input signal messages appear on-screen only if Display Error Messageshas been set to Screen or All. Calibration Counter 5 Resolution Digital Cinema Operational Parameters Name Serial No. Xenon Lamp Adjust Projector Hours Information Customer Name Calibrator Name Date of Calibration Next Calibration J. Chan Andy S. 11/17/03 11/17/04 Runco VX-4c / VX-6c 123456789 20 152 Memory Bank Label Memory Bank No. 02 Sync Sample Rate 120Mhz 3-38 EnterExit
Power Exit OPERATION No Signal The message No signalappears when there is no signal detected at the selected input. Both HSYNC and VSYNC are inactive and the screen background is black. Connect or correct the sig- nal, or select another input. On the IR remote or wired keypad, press to display the projector box. Press again without enter- ing a number - the keypad commands will now affect all projectors. Make certain that only one projector has its Broadcast Keys option selected (checked) - the remaining projectors should have the option unchecked and their keypads disabled (do this in Preferences menu). The Broadcast Keys projector will then relay keypad commands to the oth- ers. If using a wired remote, make sure to select the Broadcast Keys option for the projector to which the wired remote is connected. NOTE: If you are using a computer or controller to issue commands, use the correct RS-232 soft- ware command to broadcast. Bad Sync The message Bad Sync is displayed when HSYNC or VSYNC are active but the signal cannot be displayed. Such a condition occurs when only one of the two signals is present, or when either signal is unstable or of the wrong frequency. Correct the signal or select another input. Other Signal ErrorMessages In addition to the common Bad Syncand No Signalerrors, you may encounter a signal error message indicating that Hsync and/or Vsync are either too fast or too slow. When such a message appears, check the frequencies shown in the Information menu. If they are correct, then the sig- nal may be out of the projectors operating range. On some PCs you may be able to change the settings to generate a compatible signal. If the frequencies shown in the Information menu are incorrect, check the cabling to see where the problem is. System Warnings / Errors When the projector encounters a system malfunction, either a System Warning message or a System Error message may appear. Both types of messages are accompanied by a steady red Power LED and a flashing red-and-yellow error code on the Status LED. This condition indi- cates the need for service by a qualified Runco service technician. NOTE: System messages appear on-screen only if Display Error Messageshas been set to Screen or All. System Warnings A system warning message indicates that a system malfunction has been detected (see Status LED Codes, below). A system warning message replaces any input signal message and disappears when the input signal status changes. While the projector will remain operational, the message indicates the presence of a serious problem that should be reported to the manufacturer. You can press to remove the message, but for best results you should reset the projector-power the projector down and up again with the key. 3-39
OPERATION System Errors A system error message indicates that a serious malfunction has been detected and must be reported to the manufacturer (see Status LED Codes, below). The projector will no longer oper- ate and must be reset-power the projector down and up again with the key. The S tatus LED Codes If the Status LED on the back of the projector repeatedly flashes a pattern of yellow and red light while the Power LED glows a continuous red, you have encountered a likely system error requiring the attention of a qualified service technician (seeSystem Warnings and System Errors, above). Try resetting the projector by powering it off and on again, cooling when necessary. Consult Table 1 and contact your Runco Dealer if the problem persists. The specific pattern of flashing indicates the 2-digit code identifying the type of problem encoun- tered-the number of yellow flashes represents the first digit and the number of red flashes indi- cates the second digit. For example, a pattern of yellow-yellow-red-red-red is Code 23, mean- ing the lamp ballast (power supply) is overheated. These codes include (see next page): Power 3-40
OPERATION 3-41 Table 1. System Error Codes Code Description GENERAL 12 Software bug 13 CRC error in flash ROM 14 Programming complete 15 Attempting to download code without being in boot mode 16 Invalid interrupt LAMP / BALLAST 21 Unable to turn the lamp on 22 Lamp is overheated 23 Lamp ballast (power supply) is overheated 24 One or more of the lamp interlocks are open 25 Lamp may be on before being turned on 26 Invalid lamp ballast ID 27 Unexpected lamp shut-off IMAGE PROCESSOR MODULE 31 Boot code CRC failed 32 Unable to program the Sync Xilinx part 33 Unable to program a device on Altera programming bus 34 Unable to program a device on JTAG programming bus 35 Unrecognized ROM type 36 Write to flash ROM failed 37 General IPM failure 38 Code being downloaded will not fit in ROMs PANEL DRIVER MODULE / LIGHT ENGINE ELECTRONICS 41 Unrecognized Panel Driver Module (PDM) 42 Unable to program a device on Panel Driver programming bus 43 Panel Driver/light engine communication problem 44 Red Formatter/flex cable problem 45 Green Formatter/flex cable problem 46 Blue Formatter/flex cable problem POWER & COOLING 51 Fan #1 failed (part of Cooling Module) 52 Fan #2 failed (part of Cooling Module) 53 Fan #3 failed (side fan, rear—connects to J38 on ICM) 54 Fan #4 failed (side fan, front—connects to J39 on ICM) 55 Low voltage power supply failed to turn on MOTOR CONTROL MODULE (not in the VX-3b) 61 Problem communicating with MCM INTERCONNECT OR CHASSIS I.D. 71 Unable to access EEPROM on the ICM 72 EEPROM memory has re-initialized VIDEO DECODER MODULE (INPUT 3 OR 4) 81 Unable to program the video decoder (VDM) OPTIONAL INTERFACE MODULE 91 Unable to program the option card If you encounter a system error, try resetting the projector by powering it off and on again (cooling if necessary).
Maintenance 4.1 Warnings and Guidelines This projector is CSA approved and is designed for safe and reliable operation. However, safe operation cannot be assured by design alone; installers, maintainers, and users must maintain a safe operating environment for the system. Please read through and understand the following warnings and guidelines promoting safe usage of the projector. WARNING Never look directly into the projector lens. The extremely high brightness of this projector can cause permanent eye damage. WARNING For protection from ultraviolet radiation, keep all projector shielding intact during operation. Labels and Markings Observe and follow all warnings and instructions marked on the projector. The exclamation point within the equilateral triangle alerts the user to important operating and maintenance (servicing) instructions in the literature accompanying the projector. The lightning flash and arrowhead symbol within the equilateral triangle alerts the user to non-insulated dangerous voltage within the projectors enclosure that may be of sufficient magnitude to constitute a risk of electric shock. Projector Location Operate the projector in an environment that meets the operating range specifications in Section 5, Specifications. Do not operate the projector close to water, such as near a swimming pool. Do not place the projector on an unstable cart, stand or table. If the projector is to be ceiling mounted, only use a Runco-approved ceiling mount fixture. A projector and cart combination should be used with care. Sudden stops, excessive force, and uneven surfaces may cause the projector and cart combination to overturn. !! !! ! 4-1
Lamp and Filter Replacement LAMP:Do not operate the Xenon lamp for more than 1000 hours; risk of the lamp shattering increases as a result of changes in the quartz glass. Also, operation beyond 1000 hours signifi- cantly reduces brightness output. WARNING Never attempt to remove the lamp housing directly after use. The lamp is under great pressure when hot and may explode, causing personal injury and/or property damage. Allow to cool completely. The arc lamp operates at a very high temperature and pressure. Failure to allow the lamp to sufficiently cool prior to handling could result in an explosion causing personal injury and/or property damage. After turning the projector off it is important that you wait at least five minutes before unplugging it. This provides enough time for the internal lamp cooling fans to cool the lamp and to automatically shut off. Cool completely before handling. WARNING Use only lamps supplied by Runco. FILTER:Replace the side filter every 1000 hours or sooner. If this filter is not replaced, air flow may become restricted and cause the projector to overheat. See 2.2, Replacing the Lamp and Filterfor the complete replacement procedure. WARNING Use only filters supplied by Runco. Power Cord and Attachments Only use attachments or accessories recommended by Runco, such as the 13 amp high-current rated power cord supplied. Use of other attachments or accessories with this projector may result in the risk of fire, shock or personal injury. WARNING Use only the AC power cord supplied. Do not attempt operation if the AC supply and cord are not within the specified voltage and power range. Do not allow anything to rest on the power cord. Locate the projector where the cord cannot be damaged by persons walking on it or objects rolling over it. Operate the projector at the specified voltage only. Do not overload power outlets and extension cords as this can result in fire or shock hazards. Runco recommends a dedicated AC circuit for the projector itself. !! !! !! !! 4-2 MAINTENANCE
MAINTENANCE The projector is equipped with a three wire plug having a third (grounding) prong. This is a safe- ty feature. If you are unable to insert the plug into the outlet, contact an electrician to have the outlet replaced. Do not defeat the safety purpose of the grounding-type plug. Ventilation Before unplugging the power cord, make sure the internal lamp cooling fans have shut off. The fans automatically shut off when the projector has adequately cooled down. Slots and openings in the projector provide ventilation. To ensure reliable operation of the pro- jector and to prevent overheating, these openings must never be blocked or covered. The projec- tor should never be placed near or over a radiator or heat register. The projector should not be placed in an enclosure unless proper ventilation is provided. Do not push objects of any kind into the projector through the ventilation openings. They may touch dangerous voltages or short-out components resulting in a fire or shock hazard. Do not spill liquids of any kind into the projector. Should an accidental spill occur, immediately unplug the projector and have it serviced by a qualified Runco service technician. Servicing If any of the following conditions exist, unplug the projector from the power outlet and refer serv- ice to qualified Runco service personnel. zThe power cord has been damaged. zThe internal cooling fans do not come on when the projector is first turned on. zLiquid has been spilled into the projector. zThe projector has been exposed to excessive moisture. zThe projector does not operate normally. zThe projector has been dropped or the case has been damaged. Do not attempt to service the projector yourself. All servicing must be performed by a qualified Runco service technician. If replacement parts are required, it is important that only Runco- approved parts are used. Other parts may result in fire, electric shock or risk of personal injury. 4.2 Cleaning Clean the projector when required. Before cleaning, always unplug the projector from the power outlet. Lens To avoid the risk of scratching the lens, clean the lens onlyif absolutely required. A small amount of dust on the lens will have very little effect on picture quality. If the lens must be cleaned, use a DRY soft cotton cloth. Clean gently in a circular motion. Lamp It is important to never touch the glass surface of the lamp, as the oil imprint will seriously degrade lamp performance. Should you accidentally touch the surface of the lamp, clean careful- ly with a lint-free cloth moistened with isopropyl alcohol. 4-3