Philips Fm2 Service Manual
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List of Figures List of Figuresxi Figure 1 FM-2 Block Diagram of Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 Figure 2 Error Log . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28 Figure 3 System A/D Values . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29 Figure 4 Diagnosing Malfunction - Initial Diagnosis . . . . . . . . . . . . . . . . . . . . . 32 Figure 5 Power Diagnosis - Power Supply or Display . . . . . . . . . . . . . . . . . . . 33 Figure 6 Monitoring Degradation, Diagnostic Flow Chart . . . . . . . . . . . . . . . . 35 Figure 7 Assembly Drawing (Sheet 1) - Top Level Assembly . . . . . . . . . . . . . . 71 Figure 8 Assembly Drawing (Sheet 2) - Front Case Assembly . . . . . . . . . . . . . 72 Figure 9 Assembly Drawing (Sheet 3) - Rear Case Assembly . . . . . . . . . . . . . 73 Figure 10 Assembly Drawing (Sheet 4) - Interface PCB/Rear Connector PCB 74 Figure 11 Assembly Drawing (Sheet 5) - Side Connector PCB/Panel/Label . . 75 Figure 12 Testing a Toco Transducer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91 Figure 13 Testing an Ultrasound Transducer . . . . . . . . . . . . . . . . . . . . . . . . . . . 92 Figure 14 Position Of Crystals in an Ultrasound Transducer . . . . . . . . . . . . . . 93 Figure 15 Testing the Crystals in an Ultrasound Transducer . . . . . . . . . . . . . . 93
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Chapter 1 - General Information1 1 General Information Introduction This guide tells you how to service and repair the monitor (M2922A). It describes the system hardware and software, tells you how to diagnose operating and servicing problems, and how to test the system. As this monitor is intended to be installed by the customer, refer to the Instructions for Use for details of how to install the monitor. The FM-2 Antepartum Fetal Monitor Service Guide supplements the maintenance and troubleshooting procedures carried out by the operator that are described in the Instructions for Use. Refer to the Instructions for Use for maintenance and troubleshooting procedures that may be performed during normal operation. Any other maintenance and repair procedures beyond the level covered in the Instructions for Use are limited to replacement of: • the battery three board assemblies inside the case (but excluding the main PCB) the speaker components of the LCD display installed in the front case assembly The features available on the monitor you are servicing depend on which accessories were purchased. As this manual covers all accessories, consult your configuration listing to see which apply to your monitor. As the only support strategy for the Recorder is unit exchange, in the event of a malfunction or failure, no repair or servicing information for it is included in this manual. For routine care and maintenance, refer to the Instructions for Use. Only qualified service personnel should attempt to disassemble the monitor, or to remove or replace any internal assemblies.
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Repair Strategy 2Chapter 1 - General Information Who Should Read This Guide This guide is for any technical personnel servicing and repairing the FM-2 monitor (M2922A). Yo u m u s t : understand English be familiar with standard medical equipment installation procedures be familiar with current conventional technical terms as used throughout this guide What to Do Next Familiarize yourself with the contents of this guide before attempting to service or repair the monitor. Repair Strategy Reading operating error messages and the error log helps to determine whether a fault is a hardware or software problem. Fault rectification is accomplished by replacement of the defective part at the assembly level. For example, faults may be repaired by replacement of a complete board where the fault is identified, or by exchanging the monitor. Repair or replacement of individual components on the boards is not supported, and should never be attempted. There are no servicing instructions in this manual for the Recorder (M2925A) as a repair is effected by exchanging the unit only. After any repairs you must carry out the following tests: Power-On Self-Test (see “FM-2 Power-On Self-Test” on page 20) Performance tests (see “Te s t i n g Tr a n s d u c e r s” on page 90) Safety tests after repair (see “Safety Testing” on page 84)
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Warnings, Cautions, and Notes Chapter 1 - General Information 3 Warnings, Cautions, and Notes This guide uses three terms that are important for proper servicing of the monitor: Warning, Caution, and Note. Warning A warning calls your attention to an action or a possible situation that may result in injury or death to you or the patient. Caution A caution precedes an action that may result in damage to, or malfunction of the monitor. It indicates that special care is necessary for the safe and effective servicing of the monitor. Note—A note calls your attention to an important point in the text. On your monitor, this sign indicates that there is detailed information in this book and the Instructions for Use which you must read before proceeding with your task.
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Symbols and Definitions 4Chapter 1 - General Information Symbols and Definitions Symbol DefinitionSymbolDefinition Remote marker input connector symbol on monitorClass II equipment symbol (double insulation) Drip-proof equipment classification on monitorType BF applied part symbol on monitor Power input symbol on power supplyRefer to accompanying documents Power supply connector symbol on monitorRS-232 connector (symbol on monitor housing) Power supp ly output connector on power supplyRS-232 connector (symbol on monitor label) Functional earth symbol on power supplyPrinter connection symbol on monitor Indoor use only symbol on power supply 220-240V~ 50-60 Hz, 0.08A 15V ∼ 1ARS-232 15V ∼ 1A
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Packing for Shipment Chapter 1 - General Information 5 Packing for Shipment General Instructions To ship the monitor for any reason, follow the instructions in this section. Pack the monitor carefully. Failure to follow the instructions in this section may result in loss or damage not covered by the warranty. If the original shipping carton is not available, use another suitable carton. Repacking in Original Carton If available, use the original carton and packing materials. Pack the monitor as follows: 1. Place the monitor and, if necessary, accessory items in original packaging. 2. Place in shipping carton and seal carton with packaging tape. 3. Label carton with shipping address and return address. Repacking in a Different Carton If the original carton is not available, use the following procedure to pack the monitor. 1. Place the monitor in a plastic bag. 2. Locate a corrugated cardboard shipping carton with at least 200 pounds per square inch (psi) bursting strength. 3. Fill the bottom of the carton with at least 2 inches of packing material. 4. Place the bagged unit on the layer of packing material and fill the box completely with packing material. 5. Seal the carton with packing tape. 6. Label the carton with the shipping address and return address.
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Overview Of The Device 6Chapter 1 - General Information Overview Of The Device General Description The device description included in this chapter focuses on the functional performance of the replaceable assemblies that may be identified as the probable cause of an apparent malfunction. Refer to the Instructions for Use for information about the operation of the monitor and of the Recorder. That manual includes descriptions of the installation and setup of the monitor, modes of operation, recording of real-time patient data, and transmission of patient data to local or remote PCs.
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Overview Of The Device Chapter 1 - General Information 7 Block Diagram of Operation Figure 1 illustrates the functional operation of the monitor, including the accessories and options. It incorporates features of the mechanical design, indicating the physical relationship of the assemblies and components. Figure 1 FM-2 Block Diagram of Operation
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Mechanical Description 8Chapter 1 - General Information Mechanical Description As indicated in Figure 1, except for the battery, speaker, interface board, and rear connector board, all functioning components of the monitor are installed as sub- assemblies of the case front-cover assembly. There are four sockets (event marker, Toco and two US) accessible on the left side panel. These are mounted on a side connector PCB, which is itself mounted on the main PCB. The case rear-cover assembly includes the replaceable battery and the speaker assembly. The rear cover provides openings through which the three rear connector board-mounted connectors (serial, parallel and power input) are accessible. Additional mechanical features are included in Chapter 6,“Disassembly/Reassembly Guide”. LCD and Backlight The LCD panel is a monochrome LCD display. It is a single-panel display with a resolution of 320 X 240 pixels. Data to be displayed are stored in the main board. Direct connection to the LCD panel is made through on-board header assembly J7. The backlight of the LCD is a Cold Cathode Fluorescent Lamp (CCFL) mounted as part of the LCD panel. The AC high-voltage is turned on and off by a digital control bit from the main-board-mounted drive. Serial I/O Communications Port The RS-232 interface is totally isolated from the interface board through the use of high-speed optical isolators and isolated 5-volt power supply. See Chapter 2,“System Interfaces” for serial connections, pinouts, cables and supported modems. Parallel I/O Communications Port The parallel communications port is used to connect the monitor to the Recorder or to a standard PCL Level 3 printer. At the time of printing, not all PCL Level 3 printers are supported. For printers that have been validated for use