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Panasonic Cf30 Service Manual

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    							9-9
    9.1.16. Removing the Display  Unit
    1. Remove the 2 Screws  and the 4 Screws .
    2. Remove the Display Unit.
    Screws : DRYN4+J10FKL
    Screws : DXSB4+15FNLB
    9.1.17.  Removing the LCD Rear Cabinet, 
    Hinge L and R
    1. Remove the 4 Screws. 
    2. Remove the 2 Wireless Antenna Corner Covers.
    3. Remove the 4 Screws  and 2 Screws. 
    4. Remove the left and right LCD Cover Side Covers.
    5. Remove the 4 Screws. 
    6. Remove the LCD Rear Cabinet.
    7. Remove the LCD Latch.
    8. Remove the 2 Screws. 
    9. Remove the Hinge L and R.
    Screws : DRHM5054XA
    Screws : DRSB26+10HKL
    Screws : DRSB4+10FKL
    Screws : DRYN4+J10KLT
    
    
    
    
     Display Unit
    
    
    
     
    
    
    
    
    
    
    
    
    
    
    
    LCD Latch
    LCD Rear Cabinet
    Wireless Antenna
    Corner Coverleft LCD Cover
    Side Cover
    right LCD Cover
    Side Cover
    Wireless Antenna
    Corner Cover
    LCD Front Cabinet
    Hinge L
    Hinge R
    
     
    						
    							9-10
    9.1.18. Removing the  Inverter PCB,  TS PCB 
    and LCD Unit
    1. Remove the 2 Screws. 
    2. Disconnect the 3 Cables from the 3 Connectors.
    3. Remove the Inverter.
    4. Disconnect the 2 Cables from the 2 Connectors. 
    (CN200,CN201)
    5. Remove the TS PCB.
    6. Remove the 2 Drop Holders.
    7. Remove the LCD Unit.
    Screws : DRQT26+D4FKL
    9.1.19.  Removing the  Antenna  PCB L and R
    1. Remove the 4 Screws .
    2. Remove the W-LAN ANT Cover L and R.
    3. Remove the 2 Screws. 
    4. Remove the Antenna PCB L and R.
    Screws : DRHM5054XA
    
    LCD Unit
    LCD Front Cabinet Inverter PCB
    TS PCB
    LCD Drop Holder
    LCD Drop 
    Holder
    A
    B
    AB
    C
    C
    to Connector
    (CN200)
    Connector
    (CN200)Connector
    (CN201)
    
    
    
    
    LCD Rear Cabinet Ass’y
     Antenna PCB R
    Antenna PCB L
    W-LAN ANT Cover R
    W-LAN ANT Cover L
    
     
    						
    							9-11
    9.2. Reassembly Instructions
    9.2.1.  Attention when CF-30  series  is  repaired
    • Please execute writing BIOS ID when you exchange the Main Board.
    • Parts (Sheet and rubber) etc. related various the Conductive Cloth and Heat Spreader cannot be recycled. Use new parts.
    9.2.2.  Setting the  Antenna PCB L and R
    1. Set the Antenna PCB L and R using the 2 Screws. 
    2. Fix the W-LAN ANT Cover L and R using the 4 Screws.
    
    Screws : DRHM5054XA
    Q  Arranging the Antenna L and R Cables
    
    
    
    
    LCD Rear Cabinet Ass’y
     Antenna PCB R
    Antenna PCB L
    W-LAN ANT Cover R
    W-LAN ANT Cover L
    
    
    Safety Working 
    Safety Working 
    X
    X
    X X
    Attach the Cable Tape
    X
    X X
    X
    Attach the Cable Tape
    Attach the Rear 
    Screw Sheet
    Safety Working 
    Attach the Cable Tape
    Tighten of Screw  
    Tighten of Screw  
    Match to the corner.
    Coming off the tape is allowed. Insert the Cable between the pins.
    Insert the Cable between the pins.
    Match it to the protrusion side and 
    attach it between the bosses.
    Attach it fitting to the corner.
    Match to the corner.
    Put it along the inside of boss on X part.
    Cable color : black Cable color : grey
    Fit only this part to the groove. Match it to the concave side and 
    attach it between the bosses.
    Place the Antenna Sub
    Place the Antenna Main 
    						
    							9-12
    9.2.3. Setting the  Inverter  PCB, TS PCB and LCD Unit
    1. Set the LCD Unit to the LCD Front Cabinet in order.
    2. Attach the 2 drop holders.
    3. Connect the Cable to the Connector. (CN200,CN201)
    4. Connect the 3 Cables to the 3 Connectors.
    5. Fix the Inverter PCB using the 2 Screws. 
    Screws : DRQT26+D4FKL
    Q  Preparation of Inverter
    
    LCD Unit
    LCD Front Cabinet Inverter PCB
    TS PCB
    LCD Drop Holder
    LCD Drop 
    Holder
    A
    B
    AB
    C
    C
    to Connector
    (CN200)
    Connector
    (CN200)Connector
    (CN201)
    Wrap Inverter Shield Tape around Inverter 
    Shield Case and attach. 
    Ensure that Inverter Shield Tape does not 
    run over the edge of Inverter Shield Case.
    
    Protrusion by wrinkles, etc. = 0.2 or less 
    Air Bubble = 1 cm 2 or less / 1 bubble size 
    Important Parts 
    for Safety
    Inverter-PCB
    Inverter is set, 
    attach Inverter Shield Case is setInverter Shield Case
    Inverter Shield Case Outside
    Attach the Inverter Shield Tape 
    Safety Working 
    * Notes:
    1. Apply the load when attaching the parts.   20N to 30N (2 to 3Kgf)/c\
    m2
    2. When handling Inverter-PCB, do not bend or add impact.
    Do not touch the Transformer part 
    when attaching to Inverter Case.
    Board attachment 
    Match the board edge and the case edge.  
    Difference: 0.5mm or less Check the part 
    number ’2148M1’
    Prepare Inverter and the Inverter 
    shield Case Outside for Assysite.
    Attach it putting the protrusion mark next to the caution label. 
    						
    							9-13
    Q
     Assembly of LCD Unit
    9.2.4.  Setting the LCD  Rear Cabinet, Hinge L and R
    1. Fix the Hinge L and R using the 2 Screws. 
    2. Set the LCD Latch.
    3. Fix the LCD Rear Cabinet using the 4 Screws.  No1 to
    No4
    4. Fix the left and right LCD Cover Side Cover using the 4 Screws  and 2 Screws. 
    5. Fix the 2 Wireless Antenna Corner Cover using the 4 Screws. 
    Note: Tighten the Screws in the numbered order (No1 to No4).
    Screws : DRHM5054XA
    Screws : DRSB26+10HKL
    Screws : DRSB4+10FKL
    Screws : DRYN4+J10KLT
    Attach the TS Controller
    Attach the Inverter MIL Shierd
    0    0.5mm
    LCD Front Ass’y
    LCD Drop Holder Insertion LCD Drop Holder Insertion
    * Notes:
    1. Apply the load when attaching the parts.  20N to 30N (2 to 3Kgf)/cm2
    Confirm that the LCD 
    Cushion is not wrapped.
    Match to the LCD 
    edge and attach it. Clearance : 2 mm or less
    1. Insert the TS Flex into the TS Controller, and attach the tape.
    2. Remove the Release Paper A and attach the TS Controller. 
        (Do not come off the sheet and apply the pressure on the LCD.)
    3. Remove the Release Paper B and attach it on the TS Controller.
    4. Remove the Release Paper C and attach it on the LCD.1. Apply the load when attaching the parts.   20N to 30N (2 to 3Kgf)/c\
    m
    * Notes:
    Flex Stiffening Plate Edge
    TS Flex Insertion
    Attach the Tape
    Release Paper A
    Release Paper B
    Release Paper C
    
     
    
    
    
    
    
    
    
    
    
    
    
    LCD Latch
    LCD Rear Cabinet
    Wireless Antenna
    Corner Coverleft LCD Cover
    Side Cover
    right LCD Cover
    Side Cover
    Wireless Antenna
    Corner Cover
    LCD Front Cabinet
    Hinge L
    Hinge R
    No.1
    No.2
    No.4
    No.3
      
    						
    							9-14
    9.2.5. Setting the Display  Unit
    1. Fix the Display Unit using the 4 Screws.  No1 to No4
    2. Fix the Display Unit using the 2 Screws.  No1, No2
    Note: Tighten the Screws in the numbered order (No1 to No2).
    Tighten the Screws in the numbered order (No1 to No4).
    Screws : DRYN4+J10FKL
    Screws : DXSB4+15FNLB
    9.2.6.  Setting the Handle and Power SW
    1. Set the WM SW using the 2 Screws. 
    2. Set the Power SW.
    3. Set the Handle.
    4. Fix the Handle Base L and R using the 2 Screws. 
    Screws : DRSN4+6FKLT
    Screws : DXQT26+D4NLT
    
    
    
    
     Display Unit
    
    
    No.1
    No.2
    No.3
    No.4
    No.1
    No.2
    Handle
    Handle Base L
    Handle Base R
    Power
    SW
    
    WM SW
     
    						
    							9-15
    9.2.7. Setting the Palm  Top Cover Sheet,  Palm Top Cover,  Touch Pad Adhesion Seat,  Touch
    Pad SW Knob, LED PCB And SW LED PCB
    1. Set the SW LED PCB.
    2. Attach the Power LED Packing Sheet to the LED Spacer
    Sheet.
    3. Attach the LEDX6 Spacer Sheet on the SW LED PCB.
    4. Fix the SW LED PCB using the Screw. 
    5. Attach the PW LED Sheet.
    6. Pass the Cable of LED PCB through the hole 1 on the Top Cabinet, then set the LED PCB.
    7. Attach the LES Spacer Sheet on the LED PCB.
    8. Set the touch Pad SW Knob In and Touch Pad SW Knob
    9. Attach the TP Bottom Tape to the Touch Pad.
    10. Pass the Cables of the Touch Pad through the hole 2 on the Top Cabinet, set the touch Pad.
    11. Attach the Touch Pad Adhesion Seat.
    12. Fix the Palm Top Cover using the 5 Screws.  No1 to No5
    13. Attach the Palm Top Cover Sheet.
    Note: Tighten the Screws in the numbered order (No1 to No5).
    Screws : DRQT26+D3FKL
    Screws : DRQT26+D4FKL
    Q  Preparation of SW LED FPC
    Palm Top Cover Sheet
    
    
    Palm Top Cover
    PW LED Sheet
    Touch Pad Adhesion Seat
    Touch Pad
    LED PCB
    Touch Pad SW Knob
    Touch Pad 
    SW Knob In
    PW LED
    PCB
    SW LED
    PCB
     
    
    
    No.4 No.2
    No.5 No.3
    No.1
    Hole 1
    Hole 2
    0.5    0.51   1
    Attach the Tape
    Attach the Sheet
    * Notes: 
    1. Apply the load when attaching the parts.   20N to 30N (2 to 3Kgf)/c\
    m2
    Use a pinset.White Full Line : Mountain Fold Attach it not to overlap the SW leg.
    Flex Notch Standard  0    1
    White Dotted Line : Valley Fold
    SW-LED FPC Ass’y 
    						
    							9-16
    Q
     Assembly of Power SW
    Q  Assembly of Palm Top Cover
    12    2
    25    2
    10    1
    3    5
    Attach the Battery Cushion
    Attach the DC Gasket
    Tighten of Screw  
    Power SW LED 
    Panel is set
    FPC Power SW is set
    Safety Working 
    Attach the TP 
    FPC Tape Cable Power
    Connection* Notes:
    1. Apply the load when attaching the parts. 20N to 30N (2 to 3Kgf)/cm2\
     Battery Pack Insertion Slot
    Attach the Battery Slide Sheet (on Battery Cushion)Avoid air leaking into it.  Avoid coming off 4 corners.
    Fit to the line.
    Ensure the upper and lower Flex holes match.
    CAB Wall
    Connection Direction
    Connection Direction
    To p
    Bottom
    Match the Cabinet slit 
    and the tape slit. 
        Do not run the Cabinet 
    edge out of the tape slit.
    Notes:
    Attach the Pad
    1. Apply the load when attaching the parts.  20N to 30N (2 to 3Kgf)/cm2
    After attaching, trace around TP, 
    SW and circumference with finger.
    Ensure that the PAD and the button neck 
    are attached with adhesive firmly.
    A
    BOrder of fixingScrew Screw Screw Screw Screw
    Tighten of
    Screw Tighten of
    Screw 
    Tighten of
    Screw 
    Tighten of
    Screw 
    Tighten of
    Screw 
    Palm Top Cover 
    is set
    Touch Pad SW Knob 
    Rubber is set
    FFC 6LED is set Attach the
    PWB 6LED 
    LEDX6 Spacer 
    Sheet is set Touch Pad SW Knob 
    In is set
    Attach the Pad WP Sheet
    Palm Top 
    Cover
    Avoid running over the protrusion attached 
    to the protrusion side of the upper Cabinet.
    Put to the arrow direction 
    and attach it. Insert FPC into the hole 
    of upper cabinet.
    Do not come over 
    the Pad edge.
    Attach the TP 
    Bottom Tape
    Put to the left and set.
    Protrusion
    Insert FFC into the hole 
    of upper cabinet.Note: Separation
    Notes for Separation Do not attach the 
    oil on both sides. 
    Avoid running over!
    Attach within the range of the 
    upper Cabinet concave.
    Palmtop Preparation
    Attach the Washer 
    Attach it not to cover the hole 
    of LEDX6 Spacer Sheet. 
    Attach the Washer 
    (See below)
    Process the speaker lead wire not to 
    put inside when applying the load.
    Using the pressure jig, Ensure the 
    loads are applied equally.
    Make sure the adhesive materials 
    are attached closely on the whole 
    side. 
    						
    							9-17
    9.2.8. Setting the  I/O  PCB
    1. Open the Connector Cover and Lid Cover.
    2. Fix the I/O PCB using the 4 Screws.  No1 to No4
    3. Fix the I/O PCB using the 4 Screws.  No1 to No4
    Note: Tighten the Screws in the numbered order (No1 to No4).
    Screws : DFHE5058ZB
    Screws  : DRHM5104ZA
    9.2.9.  Setting the SD  PCB, Express Card
    and PCMCIA Card
    1. Fix the PCMCIA Card using the 4 Screws. 
    2. Fix the Express Card using the 4 Screws. 
    3. Fix the SD PCB using the 2 Screws. 
    Screws : DRQT26+D4FKL
    Screws : DXQT2+G4FNL
     Connector
    (CN701)  Connector
    (CN700)  I/O PCB
    LID 
    Cover
     Connector Cover
    
    No.3No.1
     No.1
    
    No.3
    
    No.4
    No.4
    No.2No.2 
    
    
    
    
    
     SD PCB
    Express Card
    PCMCIA CardNo.2 No.1
    No.3No.4
    No.1 No.2
    No.3
    No.4
    No.1 No.2 
    						
    							9-18
    9.2.10. Setting the Ma in PCB
    1. Fix the Main PCB using the 7 Screws  and Screw.
     No1 to No8. 
    2. Set the Modem Cable.
    3. Connect the Cable to the Connector (J2) and fix the MDC.
    4. Attach the Tape.
    5. Attach the 1394 Sheet.
    6. Fix the MDC using the 2 Screws. 
    7. Fix the Modem LAN Case using the 2 Screws. 
    8. Attach the 2 Modem Cable Sheets.
    9. Fix the ICH Plate using the 3 Screws  and Screw
    .
    10. Connect the Cable to the Connector (CN4,CN11) 11. Attach the Tape.
    12. Attach the Coin Battery.
    13. Connect the Cable to the Connector. (CN19)
    14. Attach the Coin Battery Cushion.
    15. Fix the MP PCB and MP Guide using the 2 Screws  and 2 Screws. 
    16. Connect the Cable to the Connector. (CN400,CN401) 17. Attach the Tape.
    18. Set the Main Chasis on the Computer.
    19. Connect the Cable to the Connector (CN31) and Attach the
    Pet Tape.
    20. Connect the Cable to the Connector. (CN700,CN701)
    21. Fix the Main Chasis using the 6 Screws  No1 to No6
    22. Fix the Main Chasis using the Screw. 
    23. Connect the 2 Cables to the 2 Connectors. (CN17,CN27)
    
    
    
     
    
    
     
     
    1394 Sheet
    Modem 
    Cable
    Connector
    (J2)
    MDC
    Modem 
    LAN Case
    Modem 
    Cable Sheet
    Tape
    ICH Plate
    
    
    No.3 No.2
    No.5No.4
    No.6 No.7 No.1No.8
    
    
    
    
    Connector
       (CN4)
    Connector
       (CN11)Connector
     (CN400)
    Connector
     (CN401)
    Coin Battery MP PCB MP Guide
    Connector
       (CN19)
    Coin Battery
    Cushion
    Tape
     
    
    
    
    Connector(CN701)
    Connector
    (CN31)
    Pet Tape Connector(CN700)
    Main Chasisto Connector(CN701)
    to Connector(CN700) 
    						
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